CABLES, COMPONENTS AND EQUIPMENT - Skylaunch · 2017-11-07 · Skylaunch 2 winch £138.00 1 CE-SPH...
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CABLES, COMPONENTS AND EQUIPMENT SKYLAUNCH LIMITED CATALOGUE EDITION SP10.16 WINCH PARTS AND SPARES
Transcript of CABLES, COMPONENTS AND EQUIPMENT - Skylaunch · 2017-11-07 · Skylaunch 2 winch £138.00 1 CE-SPH...
CABLES, COMPONENTS AND EQUIPMENT
SKYLAUNCH LIMITED CATALOGUE EDITION SP10.16
WINCH PARTS AND SPARES
1 To make ordering easy, simply call Skylaunch or you can fax / e-mail a copy
of the relevant page indicating the quantity required. We also have on-line ordering for parts + spares. 2 When ordering, please add any other details you may feel will be helpful to
Skylaunch. This includes any observations about your machine that may assist in our programme of customer driven continuous improvement.
3 All prices exclude purchase tax (eg VAT or MWST), import duties, etc
and are ex works, eg carriage charge is extra.
4 For any items required which are not listed or for assistance, please contact
Skylaunch as below: Skylaunch Ltd Website: www.skylaunch.com E11-E14 Wem Industrial Estate www.skylaunch.us Wem E-mail: Shropshire SY4 5SD [email protected] ENGLAND Tel: 44 (0) 1939 235845 Fax: 44 (0) 1939 234059 Skylaunch – Germany Skylaunch – South America Tobias Ernst Markus Graeber Tel: +49 173 4689114 E-mail: [email protected] E-mail: [email protected] Skylaunch – Finland Skylaunch – Poland Kari J. Saarinen Adam Gruszecki E-mail: [email protected] E-mail: [email protected] Skylaunch – Sweden Skylaunch – Australia & New Zealand Ingemar Sjoholm Milan Kmetovics E-mail: [email protected] [email protected]
5 Visitors are welcome - travelling by road (1½ hours from Birmingham), by rail
(5 minutes from local station) and air (15 minutes by road from local airport – 1,200m tarmac runway). Please make an appointment.
6 These prices valid from October 2016. This issue supersedes previous
issues. 7 Prices are in United Kingdom pounds (sterling), but Skylaunch has a Euro
Bank Account. Confirmed prices in Euros can be advised at time of order. Skylaunch reserve the right to change prices without notice.
8 POA = Price on application.
1
Skylaunch Ordering
CONTENTS Page Skylaunch Ordering…………………………………………………… 1 Contents……………………………………………………………….. 2
Cables, Spares and Equipment ……………..…..................……... 3 - 4
Cable Components and Equipment .. …………….…….……….... 5 - 8 Cable Components …………………………………..…………….... 9 - 11 Winch Launch Assistant ……………………….…….…….…….…. 12
Skylaunch 2 / 3 & Evolution Parts and Spares …………….…….. Consumables ………………………….……………..….. 13 - 14 Engine …………………………………………….….…... 15 Cab / Transmission …………………..……………...….. 16 Final Drive (including brake system) /
Cooling ……………………………..…..…………..……. 17 Fuel Systems …………………..……………….…...….. 18 Engine / General Electrical, Pulley / Roller Box Components ………………………....……….…….…… 19 Cable Rollers ……………………..……….………....….. 20 Body / Glass ……………...……..………..…….…….…. 21 Transport / Guillotines ……….…..…………..…….…... 22 Miscellaneous / Upgrades to Existing Winches …….. 23 Skylaunch 2/3 & Evolution Servicing / Non-Skylaunch Winches and Vehicles …………………………………………………………. 24 Skylaunch Retrieve Winch Parts and Spares .……………….…. 25 - 26 Retrieve Winch cable components………. ……..……………..…… 27 Advantages of Skyrope …………………...…………………….…. 28
For listings / prices of winches and information, please request alternative booklet.
2
CABLES, SPARES AND EQUIPMENT
Part Number
Description UK P £
Quantity per winch
CE-SP20 Skylaunch 20 tonne “Skypress”
Open C-type cable splicing hydraulic press £643.00 1
CE-BSD Splicing press dies to fit ferrule sizes as required (pair) £111.00 1 pair
CE-SPMB Chassis mounting bracket (removable) to fit splicing press on to Skylaunch 2 winch
£138.00 1
CE-SPH Spare jack handle for “Skypress” £12.80 1
CE-LND Synthetic cable splicing needle – Loop type (with instruction photo sheet)
£9.95 2
CE-SND Synthetic cable splicing needle – Steel type (with instruction photo sheet)
£14.60 2
CC-CFR-45 BS copper ferrules 4.5mm (100) £31.55 100
CC-CFR-42 BS copper ferrules 4.2mm (100) £26.04 100
CC-TOL Tow-out weak link loops – breaking load 300 kg (each) £0.20 25
CC-TOC Tow-out weak link roll of cord – 160 metres £18.00 1
Material/ Part Number
Diameter Weight per 100 metres
Breaking Load
Standard reel length
Cost per 100 metres
£UK
Cost per standard reel
£UK
LAUNCH WINCH CABLES
Steel
CC-45-1200
CC-45-1500
4.5mm 7.7kg 1,500kg
Metres
1,200
1,500
£22.00
£22.00
£264.00
£330.00
Steel
CC-42-1200
CC-42-1500
4.2mm 6.6kg 1,500kg
Metres
1,200
1,500
£20.00
£20.00
£240.00
£300.00
Skyrope
CC-9-1200 9.6mm 4.5kg 2,140kg
Metres
1,200
£19.00
£228.00
Skyrope is also popular for aero tow applications – see page 28 for more details.
Synthetic (Dyneema)
DYN-5-?
5.0mm 1.0kg 2,340kg Length to order
£79.00
-
Synthetic (Dyneema) DYN-6-?
6.0mm 1.4kg
3,240kg
Length to order
£98.00
-
HS Dyneema 5.0mm 1.0kg 3,200kg Length to order
£105.00
-
3
PRODUCES HIGH QUALITY JOINS WITH
COPPER OR ALUMINIUM
FERRULES QUICKLY AND EASILY
CE-BSD
CE-SP20
CE-SPMB
CE-SND
4
CC-CFR-45 CC-CFR-42 CC-CFR-25
Steel Cables Synthetic Cables
Skyrope (see page 28 for more details)
CC-TOL/C
CABLE COMPONENTS AND EQUIPMENT
Part Number
Description UK P £
Quantity per winch
CE-TTBT Thimble tube bending tool £97.00 1
CC-TT Thimble tube – for use with thimble tube bending tool (each)
£1.14 20
CC-ST Standard cable thimble – galvanised steel (each) £0.94 20
CC-DCS Dyneema Cutters £19.99 1 – 2
SE-SC Skyrope cutters (each) £15.50 1 – 2
SE-CC Long handle cable cutters £127.00 1
SE-DC Dyneema / Steel cutters £30.50 1 – 2
CE-SSC Steel storage case for cable tools / spares (440mm long) – 18 various size compartments
£37.95 1
CC-CTC
Cable towing clamp:
Ideal for airfields shorter than cable length fitted onto winch.
Allows cable to be towed in or out at any point along its length.
Can be attached direct on to tow hitch or with cord as a weak link.
Suitable for steel or synthetic cables.
Rubber linings prevent any damage to cable.
£76.00 1
CC-CIP
Cable inspection pulley:
Allows cable to be quickly and safely inspected with a vehicle.
Universal mounting to suit most vehicles.
Suitable for steel or synthetic cables.
£82.00 1
CC-CEB Plastic cable end buffer (each).
Reduces risk of damage to cable rollers / pulleys if cable pulled in too far.
£6.50 1 - 6
5
CE-TTBT
CC-DCS Dyneema Cutters
CC-TT CC-ST
SE-CC
CC-CTC
CC-CIP
6
CC-CEB
SE-SC
SE-DC Dyneema / Steel Cutters
CABLE COMPONENTS AND EQUIPMENT
Part Number
Description UK P £
Quantity per winch
CC-QRR
Quick release ring (each) £8.58 -
CC-QRH
Quick release hook (each) £9.00 -
CC-QRH/SR Quick release hook with stainless steel ring welded in £14.86 -
CC-TCL Triangle connector link £5.63 -
CC-CCH Parachute Caribena Clip hook (each) £6.83 2
CC-S-EES Stainless steel eye-eye swivel (each) Breaking load – 2,500 kg £8.80 2
CC-S-JES Stainless steel jaw/eye swivel (each) Breaking load - 2,500 kg
£9.81 2
CC-S-JJS Stainless steel jaw/jaw swivel (each) Breaking load – 2,500 kg
£11.07 2
CC-S10-BS Stainless steel 10mm bow D shackle (each) Breaking load – 4,100 kg
£5.45 -
CC-S8-BS Stainless steel 8mm bow D shackle (each) Breaking load – 2,500 kg
£3.82 4
CC-SR Stainless steel ring 40mm I/D £3.00 -
CC-GR Glider rings (each) £24.95 15
(minimum of 2)
CC-TWL-?
Weak link (each) – Round hole type
Black – BK Brown – BR Red – RD
Blue – BU White – WH Yellow – YE
Green - GR
£2.82 5 of each colour
CC-WLH-S Safety weak link housing – STEEL
not including shackles. £9.50
15 (minimum of 2)
CC-WLH-P Safety weak link housing – PLASTIC
not including shackles. £8.50
15 (minimum of 2)
CC-WL-SB
Weak Link shackle – STRIP TYPE
Stainless steel, with shouldered bolt and lock nut - Breaking load 3,000 kg.
£3.92 30
(minimum of 4)
CC-WL-SBR
Weak Link shackle – ROUNDED TYPE
Stainless steel, with shouldered bolt and lock nut £4.60
30 (minimum of 4)
CC-SB Shouldered bolt and locknut for stainless steel STRIP TYPE shackle £0.42 -
7
Lightweight version of the popular housing – now in flexible, hard wearing plastic.
CC-WLH-P
CC-WL-SB
CC-WLH-S/CC-WL-SB
SAFETY HEAVY DUTY WEAK LINK HOUSING - Long lasting billet machined steel – CAN BE
DRIVEN OVER - Does not bend and ‘trap’ weak link like alternatives - Accepts standard weak links - Weak link is protected and colour is not concealed - H section design prevents damage to airfield and
reduces shackle bolt wear
8
CC-QRR
CC-QRH CC-TCL
CC-S-EES CC-S-JJS CC-S-JES CC-S10-BS CC-S8-BS
CC-GR CC-TWL-?
CC-SR
CC-QRH/SR
CC-QRR
CABLE COMPONENTS
Part Number
Description UK P £
Quantity per winch
CC-NT-?
Coloured nylon tube for steel cable strops and traces 6mm bore – 30 metre roll
Black – BK Brown – BR Yellow - YE
Red – RD Blue – BU White - WH
£43.50 -
CC-OHS High visibility yellow heat shrink sleeving to fit on trace braided hose – supplied in 0.5m lengths (each)
£2.50 -
CC-SMR High quality marine rope 16mm Ø (breaking load 5,737 kg, weight 11.5kg/100 metres) – priced cut to length or 220m Roll
£0.89 / m £123.00 / roll
-
CC-3R/GR 3 metre rope strop including glider rings, stainless steel ring and braided hose (each)
£46.80 15
(minimum of 3)
CC-BH Clear braided hose for rope strops - priced cut to length or 30m Roll £1.48 / m
£39.50 / Roll -
CC-RT/QH 17 metre rope trace including stainless steel ring and quick release hook
£48.60 2
CC-HDIP-?
Heavy duty intermediate parachute (each) 1.0m Ø (open) x 2.8m long (closed)
Yellow – Y Blue – B Red – R Hessian - H
£97.50 2
CC-HDLP-?
Heavy duty large parachute (each) 1.4m Ø (open) x 3.1m long (closed), includes one connector link
Yellow – Y Blue – B Red – R Hessian - H
£110.00 2
EC-HDAC-?
Heavy duty Aerochute (each)
Aerodynamic design for more accurate descent control. 1.2m Ø (open) x 2.4m long (closed).
Yellow – Y Blue – B Red – R Hessian - H
£133.00 2
EC- HDLA- ?
Heavy duty large Aerochute (each) Larger aerodynamic design to stay airbourne longer when descending. 1.5 Ø (open) x 3.4m long (closed) Yellow – Y Blue – B Red – R Hessian - H
£168.00 2
CC-S-95
Complete set of glider launching equipment ‘starter package’ including: 2 x parachutes, 2 x 17 metre traces, 5 x 3 metre strops, all pre-assembled with glider rings, quick release connections, weak links / housings, shackles, connectors, rings, etc.
£807.00 2
CC-S-95
See page 11 for photo of recommended launch equipment layout.
9
CC-HDIP-R
10
CC-NT-?
CC-SMR CC-BH
CC-3R/GR
CC-HDAC-R
CC-RT/QH
CC-HDLP-R
CC-OHS
EC-LACG-R
“Hessian” type - Made with a hard wearing and light weight synthetic poly plastic, woven "Hessian" like material designed to wear better on all airfields, especially those with asphalt or abrasive surfaces. Example of “Hessian” type
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WINCH LAUNCH ASSISTANT
Telemetric system displaying glider air speed at the winch.
This system does not only help increase safety, but also launch heights and reduces weak link breaks. Take off and rotation of the glider are controlled as usual without using the speed display. Later, the throttle position can be checked every 2-3 seconds by having a short look at the display and be adjusted smoothly if necessary. The winch launch assistant consists of a transmitter unit with integral differential pressure sensor for the glider and the receiver unit with an LC display to be installed in the winch. During the launch, the system transmits the glider air speed to the winch without any manual command needed.
The transmitter (in the glider) turns on automatically when a speed of 50km/h / 30kts is superseded and transmits the glider’s air speed for 90 seconds. Afterwards, the transmitter turns off. After a landing, it is ready for the next transmission (power is provided by the glider’s 12 volt battery). The receiver (in the winch) can be connected to the ignition switch (12 volt DC) for turning on and off automatically. This way, the system works without any manual operation.
Part Number Description UK P
£
WLA-T Transmitter – (Note: for Aluminium or carbon fibre fuselage add £12 / €15) (Alternative frequencies for use in The USA and Australia please add £25.00 / unit)
£165.00
WLA-R LCD Receiver, including backlight and serial port for Analogue repeater
£240.00
WLA-MBS Mounting bracket for Skylaunch
£19.95
WLA-A Analogue repeater - measures 100mm x 100mm with white background (can only be used in series with the receiver).
£180.00
WLA-R
WLA-A WLA-T
12
SKYLAUNCH 2 / 3 PARTS AND SPARES
MAINTENANCE PARTS FOR SKYLAUNCH 2 / 3 (7.4 LITRE / 8.2 LITRE)
Part Number
Description Service Interval in
Launches (Expected Life)
UK P
£
Quantity per winch
Order
ET-AF Engine air filter element 6,000 £14.18 1
ET-OF Engine oil filter 6,000 LPG
3,000 Petrol £9.98 1
ET-TF Transmission filter (including sump gasket)
12,000 £20.48 1
ET-8SP Spark plugs – set of 8 12,000 £26.78 1 set
ET-DCS Ignition distributor cap – small type (115mm Ø)
36,000 £24.61 1
ET-DAS Ignition distributor rotor arm – small type (75mm)
36,000 £13.07 1
ET-SPLS HT spark plug lead set – small type 36,000 £52.90 1
ET-DC/AL Ignition distributor cap – large type (135mm Ø) and rotor arm (105mm) kit.
36,000 £29.60 1
ET-LPLS HT spark plug lead set – large type 36,000 £59.04 1
ET-SM Starter motor (20,000 – 30,000) £128.10 1
BB-4BP Brake pads (set for 2 cable drums) (25,000 – 30,000) £29.14 1 set
BB-4ATBP Brake pads for automatic tow-out system
(25,000 – 30,000) £38.64 1 set
BB-V4BP Brake pads for vented discs (set for 2 cable drums)
(25,000 – 30,000) £40.14 1 set
S2-CA-AF Cab air filter – for Skylaunch 2 (earlier models)
12,000 £13.39 1
ET-FF Fuel filter (petrol engines only) 6,000 £9.98 1
S2-ET-FBS Engine drive belts (set of 3) – for original Skylaunch 2
(20,000 – 25,000) £31.24 1 set
S3-ET-ADB
Engine drive belt – for Skylaunch 3 and Skylaunch 2 EVO
(20,000 – 25,000) £12.80 1 or 2
PRB-PP Plastic pulley (each) (40,000 – 50,000) £68.25 4
PRB-ASR Aluminium side roller (each) (40,000 – 50,000) £45.15 4
PRB-SP Hardened steel pulley (each) (40,000 – 50,000) £98.00 4
PRB-SR Hardened steel side roller (each) (40,000 – 50,000) £76.75 4
RB-SCR Small cable roller (each) (40,000 – 50,000) £45.15 Sky 2 – 4
Sky 3 – 8
RB-ICR Intermediate cable roller (each) (30,000 – 40,000) £48.30 Sky 2 – 4
Sky 3 – 0
RB-LCR Large cable roller (each) (30,000 – 40,000) £68.25 4
13
ET-SPLS
BB-V4BP
BB-4BP
BB-4ATBP
PRB-ASR RB-ICR RB-LCR
RB-SCR
ET-DC/AL
ET-AF
ET-TF
ET-DCS ET-DAS
ET-8SP
ET-LPLS
S2-ET-FBS
ET-SM
ET-FF
S2-CA-AF
S3-ET-ADB
ET-OF
PRB-PP
PRB-SR
PRB-SP
14
ENGINE
Part Number
Description UK P
£
Quantity
per winch
Order
ET-ESLR Exhaust system – Mild steel (pair) £627.90 1 pair
ET-CWP Circulating water pump £175.56 1
ET-WPG Water Pump Gasket (1 Pair) £3.48 1 Pair
ET-TBA-G Throttle body assembly – LPG engine £274.63 1
ET-TH Thermostat housing £29.93 1
ET-THM Engine coolant thermostat – High Flow £15.71 1
ET-SMHD Heavy duty starter motor £190.60 1
ET-SMMB Special starter motor mounting bolts (each) – (for iron starter)
£2.06 2
ET-SMBK Starter motor brace kit (for iron starter) £17.69 1
ET-ALT Alternator £120.13 1
ET-PCVV PCV valve (rocker cover breather) £3.44 1
ET-HSC-G Hoses set – Complete system (LPG engine) £177.45 1
ET-HSC-P Hoses set – Complete system (petrol engine) £159.60 1
ET-EDA Engine dipstick assembly £30.77 1
ET-VEF Vacuum elbow fitting for inlet manifold £1.72 1
ET-MEM Marine engine mount (each) £44.60 2
ET-DSG Distributor gasket washer £2.31 1
ET-AF-RSR Air filter seal £3.89 1
ET-TBGS-G Throttle body gasket set – LPG engine £31.73 1
ET-CHG-74 Cylinder head gasket 7.4 litre (each) £50.90 2
ET-CHG-82 Cylinder head gasket 8.2 litre (each) £50.90 2
ET-IGS-74 Intake gasket 7.4 litre (pair) £54.43 1 pair
ET-IGS-82 Intake gasket 8.2 litre (pair) £55.44 1 pair
ET-EMGS Exhaust manifold gasket set £19.74 1 set
ET-OPG Oil pan gasket (7.4/8.2 litre) £48.89 1
ET-CFOS Crankshaft front oil seal (7.4/8.2 litre) £18.14 1
ET-CROS Crankshaft rear oil seal (7.4/8.2 litre) £38.30 1
ET-RCRS Rocker cover rubber seal (each) £28.46 2
ET-OPS Oil pressure switch £5.70 1
ET-EOWS Engine oil overheat warning switch £20.79 1
ET-ECTS Engine oil cooler thermo switch £35.51 1
ET-TBBG Throttle body base gasket (thin) £2.97 1
15
CAB
Part Number
Description UK P £
Quantity per
winch Order
CA-MS Cab seat (Skylaunch 2) £220.50 1 CA-TS Training seat (Skylaunch 2) £50.40 1
CA-PDS Complete set of cab upholstery £270.90 1
CA-BS-? Assorted ball swivel end joints (each) – M10, M8, M5
£2.15 - £3.98 Total 21
CA-DOL/H Door outer lock/handle complete with keys (each)
£19.22 2
CA-CDK Spare door key £3.96 1
CA-DL/L Door inner lock – Left - A £19.76 1
CA-DL/R Door inner lock – Right - A £19.76 1
CA-DLBL Door inner lock black lever (each) - A £2.89 2
CA-DSRS/L Door seal rubber set - Left £71.40 1 set
CA-DSRS/R Door seal rubber set - Right £71.40 1 set
CA-HV Cab heater valve £19.61 1
CA-HCO Cab heater control £33.95 1 CA-HCA Cab heater cable £5.02 1
CA-DL-LPA Drive lever & linkage plate assy £46.07 1 set
CA-BL-LPA Brake lever & linkage plate assy £61.37 1 set
CA-CMWN Cab screen mesh wing nuts (ea) £4.95 4
CA-VGS-CL Colour coded vinyl grips for control levers (set of 5)
£26.68 1 set
CA-DSL Drum select lever (auto brake type) £110.47 1
EW-CA1366 Drum select lever End plate £25.20 1
CA-THC Throttle Cable £9.37 1
CA-TDU Throttle Acceleration damper £162.00
A = Original Skylaunch 2 cab
TRANSMISSION
Part Number
Description UK P £
Quantity per
winch Order
ET-FLP-74 Flexplate (automatic flywheel) – 7.4 litre engine
£170.63 1
ET-FLP-82 Flexplate (automatic flywheel) – 8.2 litre engine
£170.63 1
ET-TOWS Transmission overheat warning switch £20.79 1
ET-AVM Adjustable vacuum modulator £26.04 1
ET-PST Propshaft (each) £228.00 1
ET-RCM Rubber chassis mount (each) £6.62 1-2
ET-TDA Transmission dipstick assembly £56.39 1
ET-TD Transmission dipstick –dipstick part only £22.15 1
ET-TTS Transmission cooler thermo switch £35.51 1
ET-RTU Remanufactured transmission unit including torque converter
£1,535.10 1
ET-SPG Transmission sump pan gasket £8.00 1
ET-ETH Exchange tail shaft housing £61.75 1
ET-TPG Transmission pressure gauge kit £53.80 1
ET-SCG Skylaunch calibrated Governor – exchange only
£138.00 1
16
FINAL DRIVE (including Brake System)
Part Number
Description UK P
£
Quantity per
winch Order
BS-BP-CT Brake pipe – Calliper to T-fitting (ea) £6.76 4
BB-BPFK Brake pads – Fitting Kit £4.49 1
BB-BD Brake discs – non-vented (each) £41.03 2
BB-CBCR Brake calliper repair kits (each) £27.86 2
BS-BMC L or R Brake calliper – left or right £133.09 1 + 1
BS-BMC Brake master cylinder £146.74 1
BB-OLG Oil level gauge (2 bolt type) £17.64 1
BB-DHBI Drum hub bolt indicators (each) £1.10 14
BB-CSOS Centre (spline) shaft oil seals (each) £4.01 4
BB-DHOS Drum hub shaft oil seals (each) £8.22 2
BB-BSP Drum select ball spring plungers £8.22 2
BB-DSS Drum selector light switch (each) £2.95 1 – 3
BB-DSB Drum selector warning buzzer £13.02 1
BB-VBD Vented brake discs (each) £49.83 2
BB-VBPF Vented brake pads fitting kit £9.78 1
BB-VBMC L/R Vented brake calliper – left or right £208.79 1 + 1
BB-SA62 Final drive spool (Evolution model) £2,206.00 1
BB-DHK Keys for drum hubs (each) £4.42 4
DR- 12mm x 8mm Drum spokes (ea) £3.90
DR- Drum Catch rail – per metre £9.20 / m
COOLING
Part Number
Description UK P
£
Quantity per
winch Order
RA-RNC New radiator assembly (water) – without fan cowling
£798.26 1
RA-ETC Coolant expansion tank and cap £34.50 1
RA-CTC Coolant expansion cap £6.26 1
RA-RFTS Radiator fan thermo switch £35.51 1
RA-RFTS-A Radiator fan thermo switch Adaptor £4.87 1
RA-TRH Radiator – Top hose £19.01 1
RA-BRH Radiator – Silicone bottom hose £48.30 1
GU/RA-HB M8 hexagonal bobbins (each) £3.22 8
E/T-OCU Engine/Transmission oil cooler unit £445.20 1
E/T-OCU/FM Replacement fan/motor assembly for E/T-OCU £199.76 1
ET-REF/H Replacement engine fan/hub assembly - White £206.33 1
ET-EFB-B or W
Engine fan blades for ET-REF/HA – Black or White (each)
£15.86 12 or 9
ET-FCSW Fan/clutch shaft end washers (each) £1.79 3
ET-FCSB Fan/clutch shaft bearing (each) £7.72 4
ET-EF-CB-5 Crankshaft/fan idler belt (earlier 5 belt models) £12.80 1
ET-EF-CB-3 Crankshaft/fan idler belt (later 3 belt models) £12.80 1
ET-BT/T-F Belt tensioner T fittings (each) £4.68 2
ET-BTR Belt tensioner rods (each) £5.90 2
ET-EOC/H Engine oil cooler hydraulic hose assembly (each)
£23.84 2
ET-TOC/H Transmission oil cooler hydraulic hose assembly (each)
£29.82 2
ET-WRC Radiator cap £7.88 1
E/T-EOCU Skylaunch 3 / Retrieve Winch Transmission oil cooler unit
£168.00 1
17
LPG (PROPANE) TANKS Part Number
Description UK P £
Quantity per
winch Order
FS-UFS Universal fill stop – without FS-AFTF-175 (each)
£35.53 1 / 2
FS-ESV Electric service valve – including solenoid (each)
£40.85 1 / 2
FS-PRV Pressure relief valve (each) £28.92 1 / 2
FS-LGSG Level gauge sealing gasket (each) £3.24 1 / 2
FS-FDC-175 Plastic dust cap for filler - 1¾” ACME (each)
£3.98 1 / 2
FS-BDC-175 Brass dust cap for filler - 1¾” ACME (each)
£13.50 1 / 2
FS-TFRE-175 1¾” ACME tank filler rubber seal £2.89 1 / 2
FS-AFTF-175 1¾” ACME adapter for tank filler (each) £24.43 1 / 2
FS-AF/BFA 1¾” ACME filler to bayonet filler adaptor £26.09 1
FUEL SYSTEM (LPG/Petrol Engine Models) Part Number
Description UK P £
Quantity per
winch Order
FS-VRK Vaporiser repair kit £60.80 1
FS-FLRK Fuel lock repair kit £29.48 1
FS-RV Reconditioned vaporiser (exchange only) £148.28 1
FS-RFL Reconditioned fuel lock (exchange only) £46.13 1
FS-NV New vaporiser £268.80 1
FS-NFL New fuel lock £57.96 1
FS-X450 LPG carburettor £337.48 1
FS-HPC Petrol carburettor £469.00 1
FS-PFP Petrol fuel pump (for carburettor) £69.00 1
CH-PFT Petrol tank (Explosafe) £487.20 1
ENGINE ELECTRICAL
Part Number
Description UK P
£
Quantity per
winch Order
ET-ICL Ignition coil (large type) £39.96 1
ET-HES Hall effect sensor (large type) £29.62 1
ET-IDCS Ignition distributor/coil system (set) £270.90 1 set
ET-IC Ignition coil (small type) £49.30 1
ET-DCM Ignition distributor control module (small type) £68.47 1
ET-CDL Coil to Distributer low tension lead (small type) £29.55 1
ET-PUC Pick up coil (Small type) £34.80 1
EL-PERL Electronic engine rpm limiter £103.74 1
ET-EFCU Engine fan clutch unit (Original Skylaunch 2) £342.00 1
18
GENERAL ELECTRICAL
Part Number
Description UK P
£
Quantity per
winch Order
EL-IT-ISW Heavy duty ignition switch and key with start position interlock.
£30.82 1
EL-SIK Spare ignition key £4.62 1
EL-BY Battery (735 CCA) £76.95 1
EL-BTRC Positive battery terminal rubber cap £3.87 1
EL-CPS Control panel switches – 5 types (price each) £14.44 Total 5
EL-DMS Control panel micro switch £19.88 1
ET-ETGK Engine coolant temperature gauge kit £46.46 1
CH-CS Chock metal housed switch (starter) £49.94 1
CH-R/L-EL Refuelling/lightning earth lead (with clamp) £29.45 1
EL-GB General bulbs – 3 types (each) £1.10 Total 8
EL-DSNL Control panel light with bulb – 5 types (each) £6.87
CA-RTSL Roof top signal lamp assembly £175.14 1
CA-ES Emergency siren £34.13 1
CA-RBN Rotating beacon - Amber £39.38 1
CA-RBB Rotating beacon bulb £2.35 1
CA-CFHU Cab fan/heater unit £338.10 1
CA-CFHV Cab heater adjustable vents (each) £9.33 3
CA-MSI Master switch (isolator) £32.66 1
EL-5AF 5 amp fuse – earlier models (each) £0.86
EL-10/15F 10 or 15 amp fuse – earlier models (each) £1.18
EL-CBS Circuit breaker square type – 3-20 amp (each) £5.80 5 – 10
EL-CBR Circuit breaker round type – 3-20 amp (each) £5.80 5 – 10
EL-CPB Ignition buzzer £12.85 1
EL-SMR Starter motor relay c/w 30 amp fuse £4.80 1
EL-AFR Auxiliary fan relay £6.75 1
EL-UCOR Universal NC/NO relay (each) £4.10 1 - 5
PULLEY / ROLLER BOX COMPONENTS
Part Number
Description UK P
£
Quantity per
winch Order
PRB-CPP Complete plastic pulley assembly (each) £109.95 2
PRB-APC Complete aluminium pulley assembly (each) £120.95 2 - 4
PRB-APO Aluminium Pulley – outer only £89.87 2 - 4
PRB-PPH Plastic pulley steel centre hub (each) £25.50 4
PRB-CS Plastic pulley to hub fixing screws £0.38 48
PB-PPB Plastic pulley bolt assembly (each) £8.72 4
PRB-CAR Complete aluminium side roller assembly (ea) £70.14 4
PRB-ISB Plastic pulley / aluminium roller bearing (each) £7.35 16
PRB-PSW Pulley bearing spacer washer (each) £1.50 4
PRB-RRB Aluminium / steel roller bolt assembly (each) £19.85 4
PRB-RBS Aluminium / steel roller bearing spacer (each) £10.29 4
PRB-RSS Aluminium / steel roller spacer sleeve (each) £2.31 8
PRB-CSP Complete hardened steel pulley assembly (ea) £114.20 4
PRB-CSR Complete hardened steel side roller assy (ea) £101.74 4
19
HARDENED STEEL CABLE ROLLERS & COMPONENTS Part Number
Description UK P £
Quantity per
winch Order
RB-SCR Small cable roller (each) £56.45 4
RB-SCRA Complete small roller assembly (each) £66.69 4
RB-SRB-M12 M12 bolt assembly – Small (each) £8.72 4
RB-SRBS Bearings spacer – Small (each) £4.83 4
RB-SS-M12 M12 spacer sleeves – Small/Intermediate roller (each)
£1.37 16
RB-RBB-S/I Small/intermediate cable roller bearing (each)
£4.68 16
RB-ICR Intermediate cable roller (each) £59.90 4
RB-ICRA Complete intermediate roller assembly (each)
£144.13 4
RB-IRB-M12 M12 bolt assembly – Intermediate (each) £8.72 4
RB-IRBS Bearings spacer – Intermediate (each) £4.83 4
RB-M6ST-I M6 studs to fit intermediate rollers (each) £1.21 8
RB-IREC Intermediate roller end cap (each) £22.47 8
RB-LCR Large cable roller (each) £79.85 4
RB-LCRA Complete large roller assembly (each) £184.06 4
RB-LBB Large cable roller bearing (each) £7.35 8
RB-LREC Large roller end cap (each) £26.67 8
RB-CRB-M20 M20 bolt assembly – Large (each) £16.28 4
RB-LRBS Bearings spacer – Large (each) £10.29 4
RB-SSL-M20 M20 spacer sleeves – Large roller (each) or pulley
£2.31 8
RB-M6ST-L M6 studs to fit large rollers (each) £1.21 12
RB-DS Roller box damper spring (each) £26.04 2
RB-GDU Roller box gas damper unit (each) £96.81 2
20
BODY Part Number
Description UK P
£
Quantity per
winch Order
PA-RGA New style radiator grille assembly – for Skylaunch 2
£249.01 1
PA-BF Rubber buffers (each) £1.27 6
PA-HG Hinges – 5 bolt hole type (each) £9.19 10
PA-BHD Handles – Black – 4 bolt type (each) £6.71 7
PA-PH Handles – Black plastic – 2 bolt type £4.25 7
PA-DCLH Drum cover latch hooks – Weld on (each) £4.01 2
PA-ERCS Panel edging rubbers – Full set £29.61 1 set
PA-GS-D Gas spring – Cab doors (each) £25.41 2
PA-GS-RC Gas spring – Rear (final drive) cover (each) £29.19 2
PA-GS-EC Gas spring – Engine covers (each) £29.19 4
PA-TUP/Y Touch-up paint – Yellow ½ litre £9.71 1
PA-TUP/B Touch-up paint – Blue ½ litre £9.71 1
PA-RB-M Male retainer bungs (each) £0.59 14
PA-RBS-F Female retainer bungs – Standard (each) £3.24 8
PA-RBH-F Female retainer bungs – Hard (each), to fit top engine cover only.
£3.34 4
PA-DCF Drum cover rubber safety flaps – Skylaunch 2 (each)
£11.97 4
CK-CRS Wheel chock rubber shield (each) £4.04 2
PA-RDCL New design drum cover rubber pull latches (each)
£4.32 4
LAMINATED SAFETY GLASS
Part Number
Description UK P
£
Quantity per
winch Order
CA-GA3 Glass adhesive £8.62 -
CA-GS3 Glass sealant (300 ml) £5.93 -
CA-G/FP Glass/frame primers POA -
SKYLAUNCH 2
CA-FG Front screen glass – clear £163.80 1
CA-RFG Roof glass – clear £65.10 1
CA-RRG Rear glass – tinted £112.35 1
CA-DOG Door glass - tinted (each) £96.78 2
CA-DRG Drum inspection window glass – clear (each) £11.50 2
CA-DIW-ST Drum inspection window metal surround trim (each)
£9.86 2
EVOLUTION
CA-E-FG Front screen glass – clear £148.60 1
CA-E-FS Front side glass – tinted £62.40 2
CA-E-RR Roof and Rear glass – tinted (each) £61.77 2
CA-E-DG Laminated door safety glass – tinted (each) £89.58 2
21
TRANSPORT Part Number
Description UK P £
Quantity per
winch Order
CH-HAS Hitch stand assembly £114.59 1
CH-HACH Hitch stand clamp handle £8.24 1
CH-HCD-PT
Tow hitch coupling damper (Peak type) £39.82 1
CH-HHA-BT
Tow hitch handbrake assembly (Bradley type)
£61.34 1
CH-HCDA-BT Tow hitch coupling damper assembly (Bradley type)
£91.17 1
CH-HRG-BT Tow hitch coupling rubber gaiter (Bradley type)
£23.85 1
AX-WHC Wheel hub cap (each) £3.98 4
AX-SP-WT Wheel and tyre assembly (each) £138.92 4
AX-SP-T Tyre (each) £65.52 4
AX-BAC Break away cable £3.20 1
CK-CKA Chock arm – chock to axle bracket (each) £21.45 2
CH-ESL Earth stake lead £31.00 1
CK-RC Rubber wheel chocks (each) £28.20 2
GUILLOTINES Part Number
Description UK P £
Quantity per
winch Order
SCISSOR TYPE
GU-BL Guillotine blades (each) £49.98 4 GU-WP Stainless steel guillotine wear plate (each) £19.32 4
GU-RTA/R Reconditioned guillotine trigger assembly right (exchange only)
£80.27 1
GU-RTA/L Reconditioned guillotine trigger assembly left (exchange only)
£80.27 1
GU-RC Guillotine resetting clamp £93.45 1
GU-RCWH Guillotine resetting clamp winding handle (with swivelling handle)
£45.15 1
GU-RCTB Guillotine resetting clamp thrust bearing £18.80 1
GU-RBS/N Rubber bump stop and nut (each) £4.07 4
CHISEL TYPE
GU-CBL Guillotine blade/anvil plate (each) £34.70 2-4
GU-CGP Guillotine trigger pin (each) £11.66 1-2
GU-CGPH Guillotine trigger pin threaded housing (each)
£29.20 1-2
GU-CGRT-C Guillotine resetting threaded bar assembly and Ratchet
£66.82 1
GU-CGRT-B Guillotine resetting threaded bar assembly only
£39.02 1
GU-CGRT-R Guillotine resetting Ratchet only £27.80 1
22
MISCELLANEOUS
Part Number Description UK P
£
Quantity
per winch
Order
MI-TRS-L Throttle return spring (each) £2.02 1 / 2
MI-TP/DBS-H Throttle preselector / brake lever return spring (each)
£2.21 3
MI-LABE Complete set of (English) adhesive labels £196.09 1
- Complete set of adhesive labels in other language.
POA 1
MI-ERM-P/G Engine rebuild manual (petrol/LPG engines) £20.95 -
- Operator’s manual – English £35.70 -
- Maintenance Manual – English £35.70 -
- Manuals in other languages POA -
MI-ES Lightning earth stake (galvanised) £71.93 -
UPGRADES TO EXISTING WINCHES
Part Number Description UK P
£
Quantity per
winch Order
RA-RDCL New design drum cover rubber pull latches (each)
£4.32 4
ET-PE-ACA Paper element air cleaner assembly (without element).
£38.64 1
PA-FSK Foot step kit (pair) £36.49 1 pair
CA-DLSK Drive lever stops kit £17.43 1
CA-VGS-CL Colour coded vinyl grips for control levers (set of 5)
£22.68 1 set
GU-RCWH Guillotine resetting clamp winding handle (with swivelling handle)
£45.15 1
PA-EMG Exhaust manifold guards (each) £20.27 2
EL-IT-ISW Heavy duty ignition switch and key with start position interlock.
£30.82 1
CH-THA-BT Tow hitch assembly (with over-centre handbrake)
£239.52 1
CA-TDS Throttle damper system – controls acceleration rate
£480.00 1
BB-ARBS Automatic cable tow-out brake system – controlled by drum selector
£1,590.00 1
RA-NR/HBC New type radiator with small header tanks and separate expansion bottle fitted into new higher bonnet scoop.
£943.75 1
RB-CPRB
Synthetic cable pulley / roller system: swivelling system with larger diameter plastic pulleys and aluminium tube side rollers – simple 4 bolt mount, interchangeable with original roller box (each).
£996.00 2
CA-NTGP Throttle guide plate with additional A+ position and letters laser cut into steel (includes new brackets to suit)
£29.50
1
23
SKYLAUNCH MAIN WINCH SERVICING (LPG Engine)
Description
UK P
£ Order
First 200 launch service £154.00
6,000 launch service £287.00
12,000 launch service £338.00
36,000 launch service £444.00
Bi-annual guillotine service (twin drum) £319.00
Prices include parts and labour – based on propane (LPG) engines, for others please contact Skylaunch. Any repairs, updates or improvements can also be carried out at time of service, please contact Skylaunch for prices. For on-site servicing in the UK, add £0.75 per round trip mile (unless agreed otherwise) from Skylaunch address (see page 1). For on-site servicing outside the UK, please contact Skylaunch.
NON-SKYLAUNCH WINCHES AND VEHICLES
Description UK P
£ Order
Skylaunch are pleased to quote for any maintenance / improvements / upgrades (including re-designing and replacement of OE parts).
POA
24
SKYLAUNCH RETRIEVE WINCH PARTS AND SPARES
ENGINE AND COOLING Part Number
Description UK P
£
Quantity per
winch Order
ET-AF Engine air filter £12.60 1*
RW-EOF Engine oil filter £6.80 1
RW-4SP Spark plugs – set of 4 £17.70 1 set
RW-SM Starter motor (exchange) £158.36 1
RW-ADB Alternator/water pump drive belt £9.22 1
RW-CDB Camshaft drive belt & tension roller £48.70 1
RW-ALT Alternator (exchange) £118.80 1
ET-RCM Rubber engine mount (each) £6.62 2*
RW-NCR New coolant radiator £188.00 1
RW-RF/M Radiator fan/motor assembly £169.00 1
RW-RFT Radiator fans thermo switch £31.20 1
RW-ES Exhaust silencer £57.00 1
TRANSMISSION & FINAL DRIVE Part Number
Description UK P
£
Quantity per
winch Order
RW-ES Belt tension springs £7.81 3
RW-TPF Transmission pump filter £6.80 1
RW-FLP Flex plate (automatic flywheel) £139.96 1
ET-TTS Transmission cooler thermo switch £20.79 1*
ET-MEM Marine transmission mount (each) £44.60 2*
RW-DDB Drum drive belts (each) £38.78 5
- Brake system = As Skylaunch 2/3 (non-vented) – see page 17
- 1*
LPG (PROPANE) TANK & FUEL SYSTEM Part Number
Description UK P
£
Quantity per
winch Order
- LPG tank spares = As Skylaunch 2/3 – see page 18
- 1*
- Fuel lock spares = As Skylaunch 2/3 – see page 18
- 1*
RW-VRK Vaporiser repair kit £60.08 1
CABLE ROLLERS Part Number
Description UK P
£
Quantity per
winch Order
As Skylaunch 2/3 small and intermediate rollers – see page 20, except for the following:
RW-SBAR Hardened steel brake arm roller £49.80 1
RW-SAEC Brake arm roller end caps (each) £28.47 2
RW-SBRB Brake arm roller bolt £8.72 1
RW-CASR Complete Aluminium small roller £39.59 2
RW-ASR Aluminium small roller only £36.69 2
RW-CAIR Complete Alu intermediate roller £115.93 4
RW-AIR Alu intermediate roller only £38.94 4
RW-CABR Complete Aluminium brake arm roller £105.28 1
RW-ABR Aluminium brake arm roller only £32.37 1
25
ENGINE & GENERAL ELECTRICAL
Part Number
Description UK P
£
Quantity per winch
Order
RW-SPLS HT spark plug lead set £22.30 1
RW-IDC Ignition distributor cap £11.57 1
RW-IDRA Ignition distributor rotor arm £5.81 1
ET-IT-ISW H/D ignition switch £30.82 1*
EL-BY Battery (735 CCA) £76.95 1*
EL-BTRC Positive battery terminal rubber cap £3.87 1*
CH-CS Chock metal housed switch £49.94 1*
CA-ES Emergency siren £34.13 1*
CA-RBN Rotating beacon – Amber £39.38 1*
CA-RBB Rotating beacon bulb £2.35 1*
BODY & GLASS Part Number
Description UK P
£
Quantity per winch
Order
PA-BF Rubber buffers £0.87 4*
RW-SBF Small rubber buffers £0.59 3
PA-HG Hinges – 5 bolt hole type (each) £9.19 3*
PA-GS-RC Gas spring – Main access cover (each) £29.19 2*
PA-TUP/Y Touch-up paint – yellow ½ litre £7.09 1*
PA-TUP/B Touch-up paint – blue ½ litre £7.09 1*
PA-RB-M Male retainer bung (each) £0.59 2*
PA-RBS-F Female retainer bung (each) £3.24 2*
PA-RDCL Rubber pull latch (each) £4.32 2*
RW-MSG Laminated main screen safety glass £169.95 1
RW-RSC Laminated roof screen safety glass £75.10 1
RW-RSS Toughened glass for folding mesh safety screen (each)
£86.50 2
GUILLOTINE SEE PAGE 22 (chisel type section)
TRANSPORT & MISCELLANEOUS Part Number
Description UK P
£
Quantity per winch
Order
RW-W/T Wheel and tyre assembly (each) £62.40 4
RW-TY Tyre (each) £29.16 4
RW-HS Hitch stand assembly £74.05 1
RW-LS Complete set of (English) adhesive labels £158.10 1
- Complete set of adhesive labels in other language
POA 1
RW-O/MM Operator’s/Maintenance manual – English £35.70 1
- Manuals in other languages POA 1
* Same component as Skylaunch 2/3.
26
RETRIEVE WINCH CABLE COMPONENTS
Rope strop / weak link assembly and intermediate parachute are the same as per “Cable Components” section (see pages 9 – 11), except for the following:
Part Number Description UK P
£ Quantity
per winch Order
CC-RW/TRY 23 metre rope trace including stainless steel ring and quick release hook.
£57.00
3
(minimum of 1)
CC-RW/3WSC 3 way stainless steel cables / parachute swivel connector (on one ring).
£42.42
3
(minimum of 1)
RW-RP
Retrieve winch rope pulley:
Saves time and halves walking distance for connecting rope to glider, including nylon pulley with standard sealed bearing.
£88.00 $141.00
CC-CFR-25 BS copper ferrules 2.5mm (100) £9.15 100
Material / part number
Diameter Weight per 100 metres
Breaking Load
Standard reel length
Cost per 100 metres £UK
Cost per standard reel £UK
Synthetic (Dyneema) DYN-3-?
3mm 0.45kg 1044kg Length to order
£47.00 -
Skyrope
CC-4-2000 4mm 0.8kg 400kg
2,000
metres £11.00 £220.00
CC-RW/TRY CC-RW/3WSC
27
RW-RP
Layout photo of Retrieve winch launch equipment
ADVANTAGES OF SKYROPE (10mm Ø)
MUCH cheaper than Dyneema – around 5 times LESS!
Stronger than steel (1.81 tonne minimum break load)
Cheaper than steel (4.5 mm)
Much lighter than steel
Much safer than steel
More visible in the air, on the ground and from the winch than steel or Dyneema (Spectra)
Easy to handle and much safer to handle than steel
Falls away from the glider faster than Dyneema
Will take more abuse or mishandling than Dyneema
Will cope with convex airfields – unlike Dyneema
Lies flatter on the grass than Dyneema to reduce the risk of possible crossing or glider / tow plane hang up
Good wear rate - due to increased surface area and therefore reduced pressure / friction on the ground
Eliminates any roller or pulley wear and winch damage from steel cable
Reduces inertia of drum(s) against steel cable
Much quieter in the air than steel or Dyneema
Easy to join together (standard 3 strand splice)
Produces very smooth launches with no noticeable stretch issues
Uses original guillotines and roller boxes (in Skylaunch winches)
Reels manufactured up to 1200 metres (longer by splicing on extra)
Standard Skylaunch will take up to 1200 metres
One drum can be used to assess against steel (or Dyneema) on the other drum
28
www.skylaunch.com
www.skylaunch.us www.skylaunch.eu
Copyright and designs are owned by Skylaunch Limited. CRN 3598701 Proceedings will commence if these are infringed by any person or company.
Also refer to the Winches and Information Booklet available separately
