Cable trolleys for I-beam track for flat cables · PDF fileStandard I-beams INP acc. DIN...

KDF 022016 EN

Cable trolleys for I-beam trackfor flat cables

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Cable trolleys for I-beam track for flat cables

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Contents

Maximum trolley load: 20 kg Maximum trolley speed: 60 m/minPolyamide rollers: Ć38 mm

WK-P30

WK-P36

WK-P40

WK-P50

WK-P55

Flexible filing profile ...................................................................................... 40Polyamide rollers with covered bearings ....................................................... 40Steel rollers with covered bearings .............................................................. 40

with covere............................................................... 40Cylindrical steel rollers Assistance rollers (anti-lift) ........................................................................... 41

.............................................................................................. 41Guiding rollers Clampings frame for flat cables .................................................................... 41PVC covered steel rope ties ......................................................................... 42.

ACCESSORIES

Assembly and installation of cable festoon - example ................................ 42

Main design rules for mobile receivers supply systems .................................. 4 .Cable supply system parameters selection .................................................... 5

Parallelepiped I–beams IPE tandard I-beams INP and s ................................ 6


7 - 11

WK-P35Maximum trolley load: 30 kg Maximum trolley speed: 100 m/minSteel rollers: Ć46mm

13 - 16

Maximum trolley load: 30 kg Maximum trolley speed: 100 m/minSteel rollers: Ć46 mm

17 - 21


23 - 31


33 - 35


37 - 39

Design tips .................................................................................................... 44Assembly ......................... 45 and operation of the I-beam supply line ……… …I-beam power supply system selection .................................................. 46 - 47

Cables for crane industry – general information ........................................... 43Cable glands - general information................................................................. 43

Cable trolleys are intended to work at normal conditions, as:

environment: humidity max. 70 %, non - aggressive, dust free working place: indoor / open air

o o temperature: -40 C … +80 C

Cable trolleys supply lines can be also applied at especially hard working conditions ( aggressive environment, heat radiation, high humidity, dusty, explosion hazardous area). In that case, please ask us for develop an appropriate technical solution

When designing the power system must include provisions to prevent accidents

Main design rules for mobile receivers supply systems

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DESIGNATIONS:

s - length of towing trolley routea - cable trolley lengthz - number of cable trolleysn - number of loopsh - cable loop heightm - length of trolley storage area m - d trolley storage area length addition (minimum m = a)d

f - cable length addition coefficient f = 1,10…1,20D - cable support diameter

H - permissible height of cable loopLzk - cable length from end clamp to stationary terminal boxLwkz - cable length from towing trolley to mobile terminal box

RELATIONS:

Number of loops

Number of trolleys(without towing trolley & end clamp)

Length of trolleys storage area

Length of supply wire (without connecting sections)

z = n - 1

L = (s + m) f·

n =f s

2 h - f a + 1,25 D·

·

· ·

m = n a + md·

Cable supply system parameters selection

Towing cable trolley

End clamp

Cable trolleyI-beam

Clamping frame

Stationary terminal box

Terminal box in the mobile receiver

md

m

a

s

x

BView „x”

Hh

Lwkz

10

0 m

m

Lzk

100 m

m



Clampingframe

Steel rope ties

Towing clamp Cable trolley

I-beam End clamps m

a md

x

Lzk

h H

Lwkz

B

View „x”

Designation Dimensions [mm] Weight

[kg/m] h s g t r r1

INP 80 80 42 3,9 5,9 3,9 2,3 5,94

INP 100 100 50 4,5 6,8 4,5 2,7 8,34

INP 120 120 58 5,1 7,7 5,1 3,1 11,10

INP 140 140 66 5,7 8,6 5,7 3,4 14,30

INP 160 160 74 6,3 9,5 6,3 3,8 17,90

INP 180 180 82 6,9 10,4 6,9 4,1 21,90

INP 200 200 90 7,5 11,3 7,5 4,5 26,20

Designation Dimensions [mm] Weight

[kg/m] h s g t r

IPE 80 80 46 3,8 5,2 5 6,00

IPE 100 100 55 4,1 5,7 7 8,10

IPE 120 120 64 4,4 6,3 7 10,40

IPE 140 140 73 4,7 6,9 7 12,90

IPE 160 160 82 5,0 7,4 9 15,80

IPE 180 180 91 5,3 8,0 9 18,80

IPE 200 200 100 5,6 8,5 12 22,40

Parallelepiped I–beams IPE acc. DIN 1025-5, PN-EN 10034

Standard I-beams INP acc. DIN 1025-1, PN-EN 10024

The table shows the I–beams range for which cable trolleys are produced

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The table shows the I–beams range for which cable trolleys are produced

We also performed cable trolleys for I-beams by other standards (eg. GOST, etc.). In this case, in addition to the cable trolley type and part number, please indicate the I-beam standard , its designation and size. e.g WK-P40-250x175xD160-10GOST-(8239-89)

Additional information


h

g

t

s

r

In trolley's sign IPE beam size is described by letter E and height h e.g. WK-P40-250x175xD160-E120

h gt

s/4s

r1r

In trolley's sign INP beam size is described by letter N and height h e.g WK-P40-250x175xD160-N120

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Specifications:

Trolley body: powder painted, galvanized steel

Cable support: polypropylene or polyamide (letter T in the type)

Towing trolley yoke: galvanized steel

Rollers: polyamide with covered bearings

Pressure pad: polypropylene or polyamide

Bumpers: rubber EPDM

Axles, bolts, nuts: galvanized steel

Maximum trolley speed: 60 m/min

Maximum trolley load: 20 kgo oWorking temperature: -30 C to +80 C

Cable trolleys with plastic cable support

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Cable trolleys for I-beam track for flat cables WK-P30

1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). . Stainless steel realization is available – please contact. 2 UNILIFT reserves the right to make design changes 3. Spread evenly the wires on cable support to balance the load on both sides of trolley 4.

Cable trolleys sign example:

WK-P30-125x96xD63T-N(E)120

Type

Cable support length [mm]

Cable support width [mm]

Cable support diameter [mm]

Plastic cable support

I-beam type

WKZ-P30-125x96xD63T-N(E)120

End clamps sign example: ZK-P30-106x96xD63T

Type

Cable support lenhth [mm]

Cable support width mm

Cable support diameter mm



Towing trolleys with plastic cable support

End clamps with plastic cable support

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L

EC

A

B

Ć38

ĆD

L

Ć38

A

B

CE

ĆD

74

134

36


Catalog No. Type Dimensions [mm] Weight

[kg] L D A B Cmax E

3300.11 WK-P30-125x96xD63T 125 63

72 96

25

86

1,19

3300.12 WK-P30-160x96xD63T 160 40 1,34

3300.21 WK-P30-125x96xD80T 125 80

15 1,20

3300.22 WK-P30-160x96xD80T 160 35 1,35

â - on request

â

â

â

â

L1

9

20

12

View „W”L

EC

A

BĆD

„W”


[kg] L D A B Cmax E

3301.11 WKZ-P30-125x96xD63T 125 63

72 96

25

181

1,35

3301.12 WKZ-P30-160x96xD63T 160 40 1,47

3301.21 WKZ-P30-125x96xD80T 125 80

15 1,36

3301.22 WKZ-P30-160x96xD80T 160 35 1,48

â - on request

â

â

â

â


[kg] L L1 D A B Cmax E

3302.11 ZK-P30-106x96xD63T 106 76 63

72 96

25

60

0,46

3302.12 ZK-P30-141x96xD63T 141 111 40 0,52

3302.21 ZK-P30-106x96xD80T 106 76 80

15 0,47

3302.22 ZK-P30-141x96xD80T 141 111 35 0,53

â

â

â - on request

â

â

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Cable trolleys with steel cable support

Specifications:


Cable support: galvanized steel

Towing trolley yoke: galvanized steel

Rollers: polyamide with covered bearings






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1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). . Stainless steel realization is available – please contact. 2 UNILIFT reserves the right to make design changes 3. Spread evenly the wires on cable support to balance the load on both sides of trolley 4.


WK-P30-125x95xD50-N(E)120

Type




I-beam type

WKZ-P30-125x95xD50-N(E)120

End clamps sign example: ZK-P30-125x95xD50

Type





Towing trolleys with steel cable support

End clamps with steel cable support

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L

CE

A

BĆD

Ć38

Ć38

L

74

36

134

EC

A

BĆD

L

CE

ĆD

L1

A

B

9 12

20


[kg] L D A B Cmax E

3300.13 WK-P30-125x95XD50 125 50

72 95

30 86

1,28

3300.14 WK-P30-160x95xD50 160

45 1,43

3300.15 WK-P30-160x95xD80 80 35 96 1,62


[kg] L D A B Cmax E

3301.13 WKZ-P30-125x95XD50 125 50

72 95

30

181

1,44

3301.14 WKZ-P30-160x95xD50 160

45 1,56

3301.15 WKZ-P30-160x95xD80 80 35 1,75



3302.13 ZK-P30-106x96xD50 106 76 50

72 96

30

60

0,56

3302.14 ZK-P30-141x96xD50 141 111 45 0,67

3302.15 ZK-P30-141x96xD80 141 111 80 35 0,76

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L

74

107

44

ĆD

EC

A

B

Ć38

L

EC

ĆD

A

B

L1

9

20

12

L

EC

ĆD

A

B

Ć38

The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 40)





3302.16 ZK-P30-141x167xD80 141 111 80 135 167 35 70 1,12


[kg] L D A B Cmax E

3300.16 WK-P30-160x167xD80 160 80 135 167 35 96 1,93


[kg] L D A B Cmax E

3301.16 WKZ-P30-160x167xD80 160 80 135 167 35 188 2,20


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Specifications:



Rollers: hardened galvanized steel with covered bearings





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1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped in frost – proof bearings (- 40 C)

3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley

Cable trolleys sign example: WK-P35-90x76xD50T-N(E)120

Type





I-beam type


Type







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L

EC

ĆD

A

B

Ć46

L

EC

ĆD

A

B

L1

8,6

84,6

18,6

150

4x2

7

Trolley WK-P35 can't be applied as a towing trolley. For that purpose, use suitable trolley WK-P36 e.g. WKZ-P36-150x96xD63T


[kg] L D A B Cmax E

3350.11 WK-P35-90x76xD50T 90 50

52 76 18 95

1,79

3350.12 WK-P35-90x96xD50T 72 96 1,80



3352.11 ZK-P35-125x76xD50T 125 87 50

52 76 18 66

0,98

3352.12 ZK-P35-125x96xD50T 72 96 1,02

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Specifications:








Cable trolleys for I-beam track for flat cables WK-P35K

DF

022016 E

N



Cable trolleys sign example: WK-P35-90x75xD50-N(E)120

Type




I-beam type


Type






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Trolley WK-P35 can't be applied as a towing trolley. For that purpose, use suitable trolley WK-P36 e.g. WKZ-P36-150x96xD63T

L

EC

ĆD

A

B

Ć46

18,6

84,6

150

ĆD

A

B

L1

8,6

4x2

7

L

EC


[kg] L D A B Cmax E

3350.13 WK-P35-90x75xD50 90 50

52 76 18 95

1,87

3350.14 WK-P35-90x95xD50 72 96 1,90



3352.13 ZK-P35-125x75xD50 125 87 50

52 76 18 66

1,12

3352.14 ZK-P35-125x95xD50 72 96 1,19

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Specifications:




Pressure pad: polyamide







DF

022016 E

N




WK-P36-150x96xD63T-N(E)120

Type





I-beam type

WKZ-P36-198x96xD63T-N(E)120


Type






Towing trolleys with plastic cable support


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L

EC

ĆD

A

B

Ć46

39

39 44

L

EC

ĆD

A

B

L1

74

Ć46

L

EC

ĆD

A

B

L1

4x2

7

84,6

18,6

150

8,6


[kg] L D A B Cmax E

3360.11 WK-P36-150x96xD63T 150

63 72 96

35 94

2,71

3360.31 WK-P36-150x96xD80T 80 30 2,72

â - on request

ââ



3361.11 WKZ-P36-198x96xD63T 198 173

63 72 96

35 94

3,09

3361.31 WKZ-P36-198x96xD80T 80 30 3,10

ââ

â - on request



3362.11 ZK-P36-125x96xD63T 125 87

63 72 96

35 66

1,02

3362.31 ZK-P36-125x96xD80T 80 30 1,03

â - on request

â â

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Specifications:




Pressure pad: polyamide or thermoplastic elastomer







DF

022016 E

N




WK-P36-150x95xD80-N(E)120

Type




I-beam type

WKZ-P36-198x95xD80-N(E)120


Type







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L

EC

ĆDA

B

39

Ć46

L

EC

ĆD

A

B

L1

39

74

44

Ć46

L

EC

ĆDA

B

L1

8,6

84,6

18,6

4x2

7

150


[kg] L D A B Cmax E

3360.13 WK-P36-150x95xD80 150 80 72 95

30 94

3,20

3360.15 WK-P36-175x95xD80 175 40 3,60



3361.13 WKZ-P36-198x95xD80 198 173 80 72 95

30 94

3,58

3361.15 WKZ-P36-223x95xD80 223 198 40 3,98

Nr katalogowy

Typ Wymiary [mm] Ciężar


3362.13 ZK-P36-150x95xD80 150 112 80 72 95

30 66

1,20

3362.15 ZK-P36-175x95xD80 175 137 40 1,52




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L

EC

ĆD

A

B

39

Ć46

L

EC

ĆD

A

B

L1

44

74

Ć46

39

L

EC

ĆD

A

B

L1

8,6

4x2

7

84,6

150

18,6


[kg] L D A B Cmax E

3360.14 WK-P36-150x167xD80 150

80 135

167

30

105

3,35

3360.16 WK-P36-175x167xD80 175 40 3,50

3360.17 WK-P36-200x167xD80 200

50 3,60

3360.18 WK-P36-200x175xD125 125 175 30 4,18





3361.14 WKZ-P36-198x167xD80 198 173

80 135

167

30

105

3,62

3361.16 WKZ-P36-223x167xD80 223 198 40 3,78

3361.17 WKZ-P36-248x167xD80 248 223

50 3,97

3361.18 WKZ-P36-248x175xD125 125 175 30 4,55



3362.14 ZK-P36-150x167xD80 150 112

80 135

167

30

76

1,69

3362.16 ZK-P36-175x167xD80 175

137

40 1,74

3362.17 ZK-P36-200x167xD80 200

50 1,78

3362.18 ZK-P36-200x175xD125 125 175 30 2,15

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Specifications:


Cable support: cold formed, Sendzimir galvanized steel PN-EN 10327


Pressure pad: thermoplastic elastomer




Maximum trolley. load: 50 kgo oWorking temperature: -30 C to +80 C

Cable trolleys

Running unit type:

Roller type: K – roller with rim

Roller size: 1 – roller diameter Φ 46 mm

Assistance rollers (anti-lift): 0 - no

1 - yes

Guiding side rollers: 0 - no

KRoller type

Roller size

Assistance rollers (anti lift)

Guiding side rollers

1 00

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DF

022016 E

N




WK-P40-200x175xD125-K100-N(E)120

Type




Running unit type

I-beam type

WKZ-P40-234x175xD125-K100-N(E)120

End clamps sign example: ZK-P40-171x175xD125-2

Type




Number of end clamps mounting points

Cable trolleys

Towing trolleys

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L

EC

ĆD

A

B

39

Ć46

L

EC

ĆD

A

B

L1

39

90

92

Ć46

55


[kg] L D A B Cmax E

3400.11.K100 WK-P40-200x175xD125-K100 200 125 130 175

30 114 4,26

3400.13.K100 WK-P40-250x175xD160-K100 250 160 40 118 4,51



3401.11.K100 WKZ-P40-234x175xD125-K100 234 202 125 130 175

30 131

4,78

3401.13.K100 WKZ-P40-284x175xD160-K100 284 252 160 40 5,02


End clamps

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Case of total weight of trolley and cables up to 35 kg (sign 2 in catalog number)


L

EC

ĆD

A

B

L1

39

41

18

L2

8,5

L

EC

ĆD

A

B

L1

8,5

34 57

L2

39


[kg] L L1 L2 D A B Cmax E

3402.11-2 ZK-P40-171x175xD125-2 171 100 80 125 130 175

30 87

1,92

3402.13-2 ZK-P40-221x175xD160-2 221 125 105 160 40 2,07





3402.11-4 ZK-P40-200x175xD125-4 171 100 80 125 130 175

30 87

2,06

3402.13-4 ZK-P40-250x175xD160-4 221 125 105 160 40 2,21

Cable trolleys

Towing trolleys

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L

EC

ĆD

A

B

39

Ć46

L

EC

ĆD

A

B

L1

39

55

92

Ć46

90


[kg] L D A B Cmax E

3400.12.K100 WK-P40-250x175xD125-K100

250

125 130 175 55

131

4,24

3400.14.K100 WK-P40-250x206xD160-K100 160

161 206 40

4,70

3400.15.K100 WK-P40-250x240xD160-K100 195 240 4,96




3401.12.K100 WKZ-P40-284x175xD125-K100

284 252

125 130 175 55

131

4,72

3401.14.K100 WKZ-P40-284x206xD160-K100 160

161 206 40

5,18

3401.15.K100 WKZ-P40-284x240xD160-K100 195 240 5,46


End clamps

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L

EC

ĆD

A

B

L1

39

18

L2

41

8,5

L2

L

EC

ĆD

A

B

L1

39

34

57

8,5



3402.12-2 ZK-P40-221x175xD125-2

221 128 63

125 130 175 55

104

1,73

3402.14-2 ZK-P40-221x206xD160-2 160

161 206 40

2,18

3402.15-2 ZK-P40-221x240xD160-2 195 240 2,44




3402.12-4 ZK-P40-250x175xD125-4

221 128 63

125 130 175 55

104

1,87

3402.14-4 ZK-P40-250x206xD160-4 160

161 206 40

2,33

3402.15-4 ZK-P40-250x240xD160-4 195 240 2,59


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Specifications:









Cable trolleys

Running unit type:




1 - yes


KRoller type

Roller size



1 00




WK-P40-200x175x(D160-D125)-K100-N(E)120

Type


Cable supports width [mm]

Cable supports diameter [mm]

Running unit type

I-beam type

WKZ-P40-284x175x(D160-D125)-K100-N(E)120

End clamps sign example: ZK-P40-221x175x(D160+D125)-2

Type


Cable supports width [mm]

Cable supports diameter [mm]

Number of end clamps mounting points


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Cable trolleys

Towing trolleys

L

L1

~90

92

55

ĆD1

Ć46

ĆD2

40

~150

~230-2

60

35

32

A

B

Ć46

A

B

40

L

32

35

~150

~230-2

60

ĆD2

ĆD1


[kg] L D1 D2 A B

3400.21 WK-P40-250x175x(D160+D125)-K100 250 160 125 130 175 5,68



[kg] L L1 D1 D2 A B

3401.21 WKZ-P40-284x175x(D160+D125)-K100 284 253 160 125 130 175 6,19



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End clamps

LL1

40

~1

23

35

ĆD1

ĆD2B

A

8,5

35,5

58,5

128


[kg] L L1 D1 D2 A B

3402.21 ZK-P40-221x175x(D160+D125) 221 125 160 125 130 175 3,75



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Cable trolleys

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Running unit type:




1 - yes


1 - yes

KRoller type

Roller size



1 00

Specifications:










DF

02

2016 E

N




WK-P50-250x175xD160-K100-N(E)120

Type




Running unit type

I-beam type

WKZ-P50-291x175xD160-K100-N(E)120


Type




WK-P50

Cable trolleys

Towing trolleys

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KD

F 0

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N

L

EC

ĆD

A

B

44

Ć46

ĆD

A

B

55

112

Ć46

105

L

EC

L1


[kg] L D A B Cmax E

3500.11.K100 WK-P50-250x175xD160-K100

250 160

130 175

40

158

5,85

3500.12.K100 WK-P50-250x206xD160-K100 161 206 6,13

3500.13.K100 WK-P50-250x240xD160-K100 195 240 6,23

3500.14.K100 WK-P50-320x175xD200-K100

320 200

130 175

50

6,24

3500.15.K100 WK-P50-320x206xD200-K100 161 206 6,42

3500.16.K100 WK-P50-320x240xD200-K100 195 240 6,52





3501.11.K100 WKZ-P50-291x175xD160-K100

291 259 160

130 175

40

158

6,13

3501.12.K100 WKZ-P50-291x206xD160-K100 161 206 6,41

3501.13.K100 WKZ-P50-291x240xD160-K100 195 240 6,51

3501.14.K100 WKZ-P50-354x175xD200-K100

354 323 200

130 175

50

6,52

3501.15.K100 WKZ-P50-354x206xD200-K100 161 206 6,70

3501.16.K100 WKZ-P50-354x240xD200-K100 195 240 6,80

End clamps

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L

EC

ĆD

8,5

L1

44

58,5

L2

35,5




3502.11 ZK-P50-221x175xD160

221 125 128 160

130 175

40

125

2,93

3502.12 ZK-P50-221x206xD160 161 206 3,21

3502.13 ZK-P50-221x240xD160 195 240 3,31

3502.14 ZK-P50-291x175xD200

291 160 198 200

130 175

50

3,32

3502.15 ZK-P50-291x206xD200 161 206 3,50

3502.16 ZK-P50-291x240xD200 195 240 3,60

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Specifications:









Cable trolleys

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Running unit type:




1 - yes


1 - yes

KRoller type

Roller size



1 00


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WK-P55-250x175xD160-K100-N(E)120

Type




Running unit type

I-beam type

WKZ-P55-291x175xD160-K100-N(E)120


Type




Cable trolleys

Towing trolleys

WK-P55 trolleys conception

WK-P55 trolleys have possibility to shift cable support up to 20 mm left or right in relation to the body for balance the load of the trolley.

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2020

L

EC

ĆD

A

B

44

Ć46

L

EC

ĆD

A

B

L1

44

105

112

Ć46

55


[kg] L D A B Cmax E

3550.11.K100 WK-P55-250x175xD160-K100

250 160

130 175

40

188

5,64

3550.12.K100 WK-P55-250x206xD160-K100 161 206 6,01

3550.13.K100 WK-P55-250x240xD160-K100 195 240 6,33

3550.14.K100 WK-P55-320x175xD200-K100

320 200

130 175

50

6,15

3550.15.K100 WK-P55-320x206xD200-K100 161 206 6,53

3550.16.K100 WK-P55-320x240xD200-K100 195 240 6,83



3551.11.K100 WKZ-P55-291x175xD160-K100

291 259 160

130 175

40

188

6,18

3551.12.K100 WKZ-P55-291x206xD160-K100 161 206 6,55

3551.13.K100 WKZ-P55-291x240xD160-K100 195 240 6,87

3551.14.K100 WKZ-P55-354x175xD200-K100

354 323 200

130 175

50

6,71

3551.15.K100 WKZ-P55-354x206xD200-K100 161 206 7,09

3551.16.K100 WKZ-P55-354x240xD200-K100 195 240 7,39

End clamps

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L

EC

ĆD

A

B

L1

44

58,5

35,5

L2

8,5



3552.11 ZK-P55-221x175xD160

221 125 128 160

130 175

40

155

3,01

3552.12 ZK-P55-221x206xD160 161 206 3,38

3557.13 ZK-P55-221x240xD160 195 240 3,70

3552.14 ZK-P55-291x175XD200

291 160 198 200

130 175

50

3,51

3552.15 ZK-P55-291x206xD200 161 206 3,89

3552.16 ZK-P55-291x240xD200 195 240 4,19

5

Flexible filling profileBasic flexible

pad

Catalog No. Type Weight

[kg]

1075.00 PRW-01 0,1500

Material: thermoplastic elastomer

Flexible filing profile

Polyamide rollers with bearingscovered

Steel rollers with bearings covered

Material: body - polyamide rollers - covered rolling bearings - galvanizad steel axles, bolts, nuts - galvanized steel

Flexible profile is designed for fill in the free space in a bunch of cables between clamping surfaces made by cable support and part of trolley or end clamp body.

The application of flexible profile provides steady pressure on the cables in case of the large difference in cross-section.

40 www.unilift.pl

Material: body - hardened galvanized steel rollers - covered rolling bearings - galvanizad steel bearing cap - galvanized steel axles, bolts, nuts - galvanized steel


[kg] d b M

3100.00 RTS-38N 38 16 M8 0,060

3100.05 RTS-38E 38 16 M8 0,060


[kg] d b M

3100.10 RS-46N 46 16 M10 0,295

3100.20 RS-63N 63 19 M12 0,645

3100.15 RS-46E 46 16 M10 0,295

3100.25 RS-63E 63 19 M12 0,645


Profile is available in lengths that are multiples of 1 meter

M

b

Ćd

o oWorking temperature: -30 C ¸ +80 C

N (in type sign) – rollers for standard I-beam INP acc. DIN 1025-1, PN-EN 10024E (in type sign) – rollers for parallelepiped I-beam IPE acc. DIN 1025-5, PN-EN 10034

o oWorking temperature: -30 C ¸ +80 C (standard)o o -40 C ¸ +80 C (please request)

N (in type sign) – rollers for standard I-beam INP acc. DIN 1025-1, PN-EN 10024E (in type sign) – rollers for parallelepiped I-beam IPE acc. DIN 1025-5, PN-EN 10034

Cylindrical steel rollers with bearingscovered

M

Ćd

b




[kg] d b M

3110.10 RSC-63 63 22 M12 0,500

M

b

Ćd

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Clamping frame for flat cables

Example

Material: body - galvanized steel PVC covered spacers - polyamide - thermoplastic elastomerflexible filing profile axles - galvanized steela bolts, nuts - galvanized steela

Sectional clamping frame for flat cables

Material: body - galvanized steel PVC covered spacers - polyamide thermoplastic elastomerflexible filing profile - axles - galvanized steel bolts, nuts - galvanized steel


[kg] A B1 H1 H2 H

3150.11 UKP-115x50-1

88 115

5 15 50 0,220

3150.12 UKP-115x60-1 10 20 60 0,230

3150.13 UKP-115x70-1 15 25 70 0,235

3154.11 UKP-130x60-1

104 130

5 15 60 0,240

3154.12 UKP-130x70-1 10 20 70 0,250

3154.13 UKP-130x80-1 15 25 80 0,260

3154.14 UKP-130x90-1 20 30 90 0,265

3151.11 UKP-162x60-1

135 162

5 15 60 0,280

3151.12 UKP-162x70-1 10 20 70 0,290

3151.13 UKP-162x80-1 15 25 80 0,300

3151.14 UKP-162x90-1 20 30 90 0,305

Other sizes are possible


[kg] A B2 H1 H2 H

3153.21 UKP-288x60-2

125 288

10 20 60 0,515

3153.22 UKP-288x70-2 15 25 70 0,520

3153.23 UKP-288x80-2 20 30 80 0,530

3153.24 UKP-288x90-2 25 35 90 0,540

Other sizes are possible

Cable trolleys for I-beam track for flat cablesK

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Guiding rollers

Ćd2

Ćd

1




[kg] d1 d2

3130.10 ZRP-1 40 40 0,410


[kg] d b M

3120.10 RPS-40 40 17 M10 0,214

Assistance rollers (anti-lift)



M

bĆ

d

Catalog No. Type Y

[mm]

Diameter [mm]

cord PVC insulation

3000.10A CLS-4/6-S-L*) 27 4 6

3000.20A CLS-6/8-S-L*) 35 6 8

Cable festoon pre - assembly by UNILIFT:· forming a wiring harness with flat cables· placing a wiring harness on cable trolleys· placing complete festoon with trolleys on a support structure

Trucking pre-assembled festoon to the installation location indicated by the Customer

Internal transport to the destination track

Assembly and installation of cable festoon - example

Cable festoon mounted on a gantry crane

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PVC covered steel rope ties with shackle

Type A

Type B

Material: rope - galvanized steel PVC covered rope thimble - stainless steel A2 shackle - stainless steel A2

Material: rope - galvanized steel PVC covered rope thimble - stainless steel A2 shackle - stainless steel A2

*) – Add length [mm] to the catalog number L

*) – Add length [mm] to the catalog number L

PVC covered steel rope ties without shackle

Catalog No. Type Diameter [mm]

cord PVC insulation

3000.10B CLS-4/6-L*) 4 6

3000.20B CLS-6/8-L*) 6 8


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Cables for crane industry – general information

UNILIFT has got a wide offer of festoon cables made by leading producers. Below is the list of typical cables.

These cables are mainly applied in: festoon systems, cable reels, energy guiding chains, etc.

Festoon systems consist flat cables characterized by flexibility and very low curve radius. They're able to bundled – what gives reduction of festoon's size.Here are the main types of flat cables (insulation PVC and rubber, shielded or unshielded):

- H05VVH6-F - H07VVH6-F - YFLY, KYFLY - YCFLY, YFCLY, KYCFLY, KYFLCY (EMV) - NGFLGOU UL - M(StD)HOU UL (EMC) - LOSH

Festoon systems consist round cables characterized by flexibility and very low curve radius. Here are the main types of flat cables (insulation PUR and rubber, shielded or unshielded):

- FESTOONFLEX PUR-HF - FESTOONFLEX C-PUR-HF - KAWEFLEX PUR-HF - KAWEFLEX C-PUR-HF - H07RN-F

Festoon systems consist round cables characterized by flexibility and very low curve radius. Here are the main types of flat cables (insulation PUR and rubber, shielded or unshielded):

- TROMMELFLEX PUR-HF - TROMMELFLEX-HD SPECIAL - TROMMELFLEX KSM-S (N)SHTOU-J

For energy guiding chains the most commonly used cables are:

- FESTOONFLEX PUR-HF - FESTOONFLEX C-PUR-HF - TROMMELFLEX KSM-S (N)SHTOU-J - STN - STCN (EMV)

Cable for connect the control stations with crane or conveyor devices, hoists, etc. equipped with two integral steel strings:

- FYMYTW, KASTER

Please inquire defining the type, number of wires, conductor cross-section and the required amount in meters. We will send you an offer immediately.

Cable glands – general information

UNILIFT has to offer a wide assortment of cable glands for cables pointed above.Cable glands types: - plastic PG and metric for flat and round cables - nickel plated brass PG and metric for flat cables, - special glands, - universal glands


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Design tips

1. Cable arrangement on cable support

3. Cable length addition coefficient in festoon system

2. Cable trolleys selection

Cable length in festoon system (Look: page 5)

For calculate festoon's cable length coefficient “f” should be considered. Coefficient value depends on working conditions, trolleys speed,height of cable bunch, track shape, etc

· Approximate weight of cables for one trolley:

· Length and width of cable trolleys for flat cables:

b

A

10G1,510G1,5 8G1,5

12G2,512G2,5

4G2,5 4G2,5

LW

c e

b

ĆD

FkW = 2źh źGk [kg]Gk = weight of 1 meter of cable bunch [kg/m]h = cable loop height [m]

Lw - approximate cable length [mm]

b - flat cable bunch thickness [mm]

ĆD - cable support diameter [mm]

Lw = ĆD+2źb + 10 [mm]

c + e ł 10

L = (s + m)źf [m]

1,25f

1,20

1,15

1,10

1,00

Vj = do 30 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 31-40 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 41-50 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 51-63 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 64-80 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

1,25f

1,20

1,15

1,10

1,00

Vj = 81-100 [m/min]

0,5

1,0

2,0

3,0

4,0 h [m]

L - approximate cable length [m]s - towing trolley route length [m]

m - trolleys storage area length [m]

f - cable length addition coefficient

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Assembly and operation of I – beam power supply line

Cable trolleys for I-beam track for flat cablesK

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I – beam setup guidelines

1. I-beam should be mounted parallel to the mobile device runway at such a distance from him, that even when cables are rocking (eg. due to the wind) collision of moving parts and cables with fixed elements of the structure was not possible 2. Size of the I - beam and its supporting structure must be selected according to the applied load, taking into account other relevant conditions. 3. Installation of I – beam must be carried out very carefully and thoroughly, paying particular attention to all connections of the profile sections, which must be equal to - welds on these joints must be flush with the surface of the lower shelf of the beam, after which cable trolleys are rolling on. 4. In case of application of cable trolleys with additional assistance rollers, it should be align these surfaces of the profile, after which the assistance rollers are rolling.

Cable trolleys

All cable trolleys types are completely mounted by UNILIFT. Supply line elements: cable trolleys, towing trolley and end clamp should be placed on the track in the following order: 1. Towing trolley - from the powered unit . 2. Cable trolleys – between towing trolley and end clamp. 3. End clamp – fastened to lower shelf of the I - beam.

Cables

Wires should be placed and tightened on cable supports in a way that prevents bursting strands and isolation if necessary using additional relief ties. Cable placing rules are shown in Unilift catalogs. Overhang between cable trolleys should be evenly distributed and only if necessary can be varied.

Wiring harness insulated clamps

At each lower top of the wiring loop must be installed properly fitted clamp insulated conductors, wherein: - overhang up to 2 m - 1 clamp, - overhang over 2 m - 2 clamps.Insulated clamps should be installed on the fattest cables without the possibility of slippage. Other, thinner wires should be placed in the clamp with the possibility to freely move

Relief rope ties

If necessary, use rope ties to relieve cables, mounting it between cable trolleys and end clamp. Ties should be sufficiently shorter than the maximum distance between the trolleys. In case of possibility of hard dynamic impact, in order to protect the relief ties and other fixing elements, an additional flexible ties should be applied.

Festoon pre-assembly

UNILIFT can provide a pre-assembled festoon on a special support structure with the appropriate I - beam. During the installation of the festoon cable on the device, observe the safety rules. Installation should be carried out in such a manner that the individual moving the trolleys with bundles of cables does not cause any damage

Trolleys test drive

Check the correctness of festoon's trolleys driving over the entire length of the track and especially the area of the beam connections.

Inspection and maintenance of power lines

Inspection of all elements of the supply line must be carried out in periods of about 3 months. Inspection range: 1. Trolley's rollers checkout: - check the roller wear - check the condition of bolted joints. 2. Check the cable fixing at all trolleys and clamps. 3. Check the wiring harness insulated clamps at each lower top of the wiring loop with bolted joints 4. Check the condition of other bolted joints. 5. Check the condition of rope ties. 6. Check the condition of cables.

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Cable festoon withtowing trolley

Cable festoon with towing (mobile) clamp

Type:

Trolley speed: m/min

Operating time: hours/day

Towing trolley (clamp) route lenght: S = m

Permissible trolleys storage area length: m = m

Cable loop permissible height: h = m

Cable length from towing trolley to actuator contact box: Lwkz = m

Cable length from end clamp to crane contact box: Lzk = m

Maximum trolley width: B = mm

I-beam type:

Towing trolley: yes , no

bridge crane , gantry , other

2Trolley acceleration: m/s

Crane data:

I-beam power supply system selection

Towing cable trolley

End clamp

Cable trolleyI-beam

Clamping frame



md

m

a

s

x

BView „x”

HhLwkz

10

0 m

m

Lzk

10

0 m

m



Clampingframe

Steel rope ties

Towing clamp Cable trolley

I-beam End clamps m

a md

x

Lzk

h H

Lwkz

B

View „x”

Towing clamp: yes , no

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Operation conditions

Localization: indoor , outdoor

Working environment: normal , dusty , (dust level: weak- , average- , high- )

maritime climatei , tropical countries , subtropical countries ,

chemically aggressive: yes , no ,

what kind: , level:

o oTemperature: C min. , C max. , Humidity %

Festoon’s cable properties (Please carefully fill in the table)

Special construction / accessories

Wind protection: yes , no Ties between trolleys: yes , no

Cable holders: yes , no Cable festoon pre-assembly by UNILIFT: yes , no

Contact data:

Additional data:

Permissible wind speed: m/s

Include cable delivery? yes , no ,

Company:

Address:

Contact person: office:

Phone number: e-mail:

Fla

t

Round

PU

R

Rubber

Shielded

cable

Oth

er

PV

C

Diameter dof a round cable [mm]

Flat cablecross section [mm x mm]Number

of cables

Icabledimensione.g. 4G4, 12x1,5

Length [m]

Cable type

A

b

Ćd


KDF 022016 EN

UNILIFTSpółka z ograniczoną odpowiedzialnością Sp.k.85-461 Bydgoszcz, Ołowiana Street 16, Poland

tel./fax +48 52 581 05 15e-mail: [email protected]

www.unilift.pl

Cable trolleys for I-beam track for flat cables · PDF fileStandard I-beams INP acc. DIN...

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Transcript of Cable trolleys for I-beam track for flat cables · PDF fileStandard I-beams INP acc. DIN...