Cabinet PackageCurrent New Proposal

Wood crate Cardboard box

Current situation (Wood Crate)

In the traditional method of packing, wood drawer, the small pieces go loose, only go surrounded with film of foam, this avoids that the pieces border to the other pieces, but or we have had complaints about this problem, the bordered one of the panels or the pieces on if.

Wood plank that it avoids that the pieces move vertically.

New Proposal (Cardboard box & Foam in place Packaging System)

Option # 1

New Proposal (Cardboard box & Foam in place Packaging System)

Option # 2

Wood Crate Used yearly Cost Ea Cost yearly

141216-001 829 $ 102.55 $ 85,013.95

141216-002 889 $ 94.55 $ 84,054.95

1718 $ 169,068.90

Wood crate (average) Proposal #1 Proposal #2

Cost / Ea $ 98.55 $ 79.19 $ 53.30

Used Yearly 1718

Cost Yearly $ 169,308.90 $ 136,048.42 $ 91,569.40

Savings $ - $ 33,260.48 $ 77,739.50

Investment $ - $ 8,700.00 $ 9,000.00

Investment Option # 1

Costs of materials & Yield

Option # 1

With these quantities of material we will be able to make 63 cabinets Packaged

Investment Option # 2

Costs of materials & Yield

Option # 2

With these quantities of material we will be able to make 138 cabinets Packaged

Other opportunities of advantage of the system Instapak

This system is used by the supplier of the injection assemblies.

This product would be manufactured soon in the plant.

We already used this type of product replacing white EPS material in the Door Handle Cover P146672-310

White EPS Door Handle Cover

146665-814

Also this system can be used in the shipment of the service parts.