CA0212A Integrated Industrial Technologies Layout 1 · 2015. 7. 21. · 2 Aerotech 2011 Certified...
Transcript of CA0212A Integrated Industrial Technologies Layout 1 · 2015. 7. 21. · 2 Aerotech 2011 Certified...
www.aerotech.com A e r o t e c h W o r l d w i d eUnited States • Germany • United Kingdom • Japan • China • Taiwan • France
Certified Integrator
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Aerotech 2011Certified IntegratorThe engineering staff at Integrated Industrial Technologies,Inc. (I2T) has been providing unsurpassed solutions todemanding motion control applications using the Aerotechproduct family for nearly 20 years. Located near the AerotechWorld Headquarters, our unparalleled engineering talent willeliminate project risk and ensure the solution will becompleted on time and on budget.
I2T is recognized as a leader in the motion control systemsand services industry. The engineering staff is well positionedto support the entire range of Aerotech control andmechanical components and has successfully delivered awide range of solutions for the following industries andapplications:
• Automotive (painting,grinding, milling, engine andtransfer lines)
• Glass (cutting, bending,inspection and furnaces)
• Machine tool (grinding,milling, polishing, CNC andconveyor systems)
• Robotics (palletizing, parthandling, inspection, partplacement, medical andeducational)
• Packaging (wrappers,stackers, labelers, printingand inspection)
• Tire and rubber (1st stage,2nd stage, uni-stage, cutting,handling and storage)
• Metals (furnaces, coatinglines and grinders)
• Web processing (paper, foil,film and filament lines)
• Aerospace (submarinesimulators, missile testing andtracking systems)
Focus on ServiceAs a service-oriented company, our technical and engineeringstaff can assist you in the application design phase, proposalgeneration as well as provide a complete turn-key solution. Wecan expedite the customer project by providing a wide range ofcomplete technical services:
• Project management,application architecture anddesign specifications
• Software development testingand validation
• Mechanical and electricaldesign and drawings
• Panel build and systemprototyping
• On-site startup and remotesupport
• Training
From our single location we have supplied unsurpassedengineering development and support to our customers worldwide.
At I2T we are committed to providing quality solutions that aretailored to meet customer needs. With our 100% success rateguarantee, you are ensured that your project will meet or exceedyour expectations.
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Custom SoftwareWith a well proven track record in software development, I2Thas completed numerous applications on the Aerotechcontroller platforms that precisely meet the customers’ needsand fit seamlessly into their process requirements. We offer thefollowing expertise:
• Custom WindowsApplications (C#.NET,C/C++, LabVIEW®) thatprovide a tailored userinterface experience withspecialized process logic
• Motion Logic (CNC,AeroBasic™) for deterministic,high-precision motion control,often networked with othercomponents (HMI, PLC,other)
• Libraries and Interfaces toencapsulate the motion logicso customers may spend theirtime focused on the overall process
Product Typical Applications Example Projects
A3200 withNdrive/Npaq
• New system development
• Full rebuild of existingsystems
• Crank shaft millers
• Cam lobe grinders
• Semiconductor inspection
• Training simulators
A3200 withNservo
• Control upgrade toexisting systems
• Gantry robots
• CNC grinder
• Automated part storageand retrieval
Ensemble &Soloist
• Distributed control
• New system development
• Impact and scribemarking control system
• Materials handling
• Micromachine electro-chemical etching
PLC / BA • Motion coordinated byPLC
• Tire and rubbermanufacturing
• Brush filament windingand wrapping
• Grinders
• Vapor deposition on glasssubstrate
• Part loaders
Standard Software Modules forMachine Tools
CoreFramework
Includes fault handling,event log, app lifecycle
StateMachineEngine
Architecture for statelogic programming thatcontrols applicationprocesses; multi-threadedand event based
A3200Wrapper
I2T specific logic thatbrings A3200 API into Core framework andstate machines
GrinderEngine
Machine logic to handlegrind and dress processlogic; base user screensfor editing part data;calculations for camprofile, work speed andpoint adjustments
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Part Definition• Each lobe in the camshaft is uniquely
programmable
• Select lobe profiles from standard .p file formats
• Visual representation of the shape ofthe selected lobe
• Visual representation of the phase ofthe lobe for verification against prints
• Visual shaft spacing and selection toverify part linear spacing
Offsets• Individual offsets for Linear,
Phase and Size for each lobe
• Display programmed valuesfor reference
• Graphical display of how theoffsets affect the process
Example: Camshaft and CrankshaftMilling and Grinding Package
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Profile Adjustment• Manual adjustment of the
shape of the lobe profile
• Allows for correction forprocess errors in software
In-feed Setup• Define multiple in-feed options
• Each distance and speedseparately editable
• User-friendly names providedby the operator
• Manually teach the distancesagainst a known referencepart
Process Sheet• Create the order of execution
for the lobes on the system
• Assign in-feed, work-speedprofile and average rpm toeach lobe individually
• Ability to process the lobes in any order
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Automatic Control• Live status as the process is
executing
• Status messages for fault andprocess information
• Time-stamped activity of allactions performed by thecontrols
• Live contact angle displayedagainst lobe profile
• Part status information forproduction information
In-ProcessAdjustments• Allows the operator to make
global process adjustments
• Value changes are boundedto minimize user error thatcould cause part damage
• Graphical help to show howthe adjustments affect theprocess
Manual Jog• Full manual control of all
servo axes
• Ability to teach individuallocations of the machine andstore the data to the part filefor future use
• Detailed fault and activityinformation
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Manual I/O• All system signals presented to
user for diagnostic purposes
• Signals grouped by functionalcomponent
• Command buttons to exerciseeach component with feedbackof status on the button
Parameters• All application data
presented to user for viewand editing
• Parameters divided intoseparate pages to betternavigate the data
• Consistent editing experiencethroughout the application
Diagnostics• Active faults displayed to
assist in machinetroubleshooting
• Full record of all actionsperformed by the machinestored in human-readable textfiles
• Able to open older log files toreview extended history
• Full details of an event whenselected with custom datafields
• Filter string to narrow downsearches
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Example: Roll Grinder
Automatic• Live display of surface quality
through external measuringdevice
• Feedback of system duringcycle
Eccentric Testing• Radial measurements of roll
• Validate the roundness of thepart
• Highlight angles of min andmax radius locations
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Example: CNC Dresser
Motion Viewer• Display relative positions of
dress wheel and grind wheelsurface
• Show profile of grind wheel
• Live update of graphics during process
Profile Editor • Create any arbitrary grind
wheel shape using standard arcs and lines
• Edit individual segments
• Re-order segments
WheelConfiguration• Select one or more grind
wheels in the system
• Set the types of dressingpatterns to apply to eachwheel and amount of materialto remove
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Aerotech Motion Control Solutions forCamshaft Grinding Machine Retrofits
Advanced MotionControllers• CNC-based multi-axis motion
controls
• High-power servo amplifiers
• Drive brush, brushless, stepmotors
• Encoder, sine/cos or resolverfeedback
• PLC
ScalableAutomation• Spindle, wheel feed and
traverse axes
• Dresser package
• Crowning axes/swivel wheel
Superior SoftwareSolutions• Part in-feed, offsets and
process adjustments
• CNC dresser package
• Eccentric testing
• Diagnostics and more
Retrofit Solutions•Panels and software
• Control console and software
• On-site installation
• Training
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Camshaft part definition allows each lobe profile to be defined and offersvisual representation for verification.
Profile Adjustment allows for manual adjustment of the lobe shape correction of process errors.
CNC Dresser displays relative positions of dress wheel and grind wheel surfaces.
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Aerotech’s Worldwide Sales and Service Locations
WORLD HEADQUARTERSAerotech, Inc.:101 Zeta Drive, Pittsburgh, PA 15238 • Ph: 412-963-7470 • Fax: 412-963-7459 • Email: [email protected]
Aerotech, Ltd.: Jupiter House, Calleva Park, Aldermaston, Berkshire, RG7 8NN, UK • Ph: +44-118-9409400 • Fax: +44-118-9409401• Email: [email protected]
Aerotech GmbH: Südwestpark 90, 90449 Nürnberg, Germany • Ph: +49-911-9679370 • Fax: +49-911-96793720 • Email: [email protected]
Aerotech KK: 17-25 1-chome, Kitahoncho Funabashi-shi, Chiba-ken, 273-0864, Japan • Ph: +81-47-489-1741 • Email: [email protected]
Aerotech China: Unit 3328, 33/F, China Merchants Tower, 168 - 200 Connaught Road Central, Hong Kong • Ph: +852-3793-3488 • Email: [email protected]
Aerotech Taiwan: 1F No. 42 Lane 128, Jingye 1st Road, Taipei City, 10462 Taiwan (R.O.C.) • Ph: +886-2-8502-6651 • Email: [email protected]
Aerotech France: BP 70043, 45702 Villemandeur Cedex, France Ph: +33-238970830 • Email: [email protected]
★ - Aerotech Headquarters ● - Direct Field Sales Office ▲ - Aerotech Subsidiary ■ - Representative