C500D6 - Parts Manual - Ingles
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Parts Manual
Generator Set with Engine QSX15−G8 and G9
C500 D5C550 D5C450 D6C500 D6
with PowerCommand 2.2 and 3.3 Controls
English − Original Instructions 8−2011 A034Y540 (Issue 2)
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 12011 Copyright Cummins Power Generation
Table of Contents
Description Page
Safety Precautions 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About This Manual 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Serve Online (QSOL) 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Literature 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Identification 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labels 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consumables 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Paint and Thread Sealant 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Accessories 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Start 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner (Standard Duty) 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Shield 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Heater 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Flexible Pipe 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Muffler 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator Installation 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Skid 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Skid − Rental 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Skid Floor 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rail Enclosure 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Accessories 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank Accessories − Rental 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Charger 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCC2300 Installation 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCC3300 Installation 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedestal Installation 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Card Aux 101 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Card Aux 102 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker Installation 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bus Bar Breaker 47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Transformer 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 2 2011 Copyright Cummins Power Generation
The following symbols are used in Cummins Power Generation manuals to alert users to the potentiallydangerous conditions relating to maintenance of equipment and replacement of parts. Please read andobserve.
This symbol warns of immediate hazards which will result in severe personal injury ordeath.
This symbol refers to a hazard or unsafe practice which can result in severe personalinjury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-jury or product or property damage.
Contact with USED ENGINE OILS has been identified by a United States federal agencyand some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. Whenchecking or changing engine oils take all necessary precautions not to ingest, breathethe fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency andsome USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. Whenhandling engine gaskets take all necessary precautions not to ingest, breathe or contactthe dust from the gaskets! Use adequate ventilation and wear protective gloves, masksand clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents hasbeen identified by a United States federal agency and some USA state agencies as caus-ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-line and fuel additives or using solvents take all necessary precautions not to ingest,breathe the fumes or contact the liquids. Use adequate ventilation and wear protectivegloves, masks and protective clothing!
Service and repair of Cummins Power Generation equipment must be performed bytrained, experienced personnel only. Improper service, repair or replacement of partsmay result in damage to equipment & property, severe personal injury or death. Do notuse this catalog as a guide to servicing your equipment. Read and follow the IMPOR-TANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment youare working on.
It is in the Operator’s interest to read and understand all Health and Safety informationtogether with all Warnings and Cautions contained within the documentation relevantto the generator set, its operation and daily maintenance.
Note:
Before operating the generator set, read the manuals and become familiar with them and the equipment.Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.Many accidents are caused by failure to follow fundamental rules and precautions.
Improper operation and maintenance can lead to severe personal injury or loss of lifeand property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.Read and follow all safety precautions in the health and safety manual 0908−0110.
Safety Precautions
Product Safety Precautions
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 32011 Copyright Cummins Power Generation
About This ManualThis manual applies to the generator models C500 D5, C550 D5, C450 D6, C500 D6. Parts illustrations arearranged in groups relating to their position and function on the generator set. Each part illustrated is identifiedby a reference number corresponding to the list of part numbers in the accompanying table.
Engine and alternator parts that have been modified or added by Cummins Power Generation are identifiedin this catalog. Contact your nearest authorized distributor for assistance in ordering replacement parts. Allother replacement parts must be ordered from the engine/alternator manufacturer by referring to the itemnameplate and supplying all available information.
Cummins Power GenerationGenerator Model
Cummins Engine Model
C500 D5 QSX15−G8
C550 D5 QSX15−G8
C450 D6 QSX15−G9
C500 D6 QSX15−G9
Generator Set Data Table
ModelElectrical Data BatteryModel
Watts VA Hertz Wire PhaseBatteryVoltage
C500 D5 500,000 400,000 50 4L, 6L 3 24VDC
C550 D5 550,000 440,000 50 4L, 6L 3 24VDC
C450 D6 450,000 563,000 60 4L, 6L 3 24VDC
C500 D6 500,000 625,000 60 4L, 6L 3 24VDC
Replacement parts not identified in this catalogue can be ordered by contacting:
Engine Parts: Alternator Parts:
Cummins Engine Company, Ltd+1 (800) 343−7357Web: http://www.quickserve.cummins.com
Cummins Generator TechnologiesWithin the US: 1−763−528−7301Outside the US: +44 (0) 1780−484744Web: http://www.cumminsgeneratortechnolo -gies.com
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 4 2011 Copyright Cummins Power Generation
Quick Serve Online (QSOL)Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.In line with Cummins Power Generation policy of continuous development and improvement, information maychange at any time without notice. Make sure that the documentation is the latest information available. Con-tact your authorized distributor for assistance.
Related LiteratureThe related literature that is appropriate to your generator set includes:
Operator Manual for Generator Set − With PowerCommand 2.2 (0908−0219)
Operator Manual for Generator Set − With PowerCommand 3.3 (0908−0230)
If further information is required, contact your authorized distributor.
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 52011 Copyright Cummins Power Generation
Model IdentificationThis manual covers generator set models produced under the Cummins Power Generation and CumminsOnan brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from theCummins Power Generation nameplate.
I000 1234565MDKAU-667A
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via thedigital interface if one is available.
For reference document your genset information in the spaces below.
Generator Model Number: _________________________________
Generator Set Serial Number: _________________________________
Engine Serial Number: _________________________________
Digital Control Software: _________________________________
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 6 2011 Copyright Cummins Power Generation
AbbreviationsSome of the following abbreviations may be used throughout this Parts Manual:AC Alternating CurrentACB Air Circuit BreakerACH Anti−Condensations HeatersATS Automatic Transfer SwitchAmp AmpereA/R As RequiredAVR Automatic Voltage RegulatorAWG American Wire Gauge
BHP Brake HorsepowerBMS Building Measurement SystemBST Busnar Sensing Transformer
CAN Controlled Area NetworkCB Circuit BreakerCCA Cold Cranking Amps CHP Combined Heat and PowerCOP Continuous Power RatingCT Current Transformer
dB(A) Unit of noise levelDC Direct CurrentDeg DegreeDIP Dual In−line PackageDMC Digital Master ControlDMSU Demand Load Standby Unit
ECM Engine Control ModuleEFC Electronic Fuel ControlEIT External/Internal ToothEMCU Engine Monitoring and Control UnitEMF Electromotive ForceEPROM Erasable Programmable Read
Only MemoryEPU Engine Protection UnitET External Tooth
FAE Full Authority EngineFSS First Start Sensor
GCP Generator Control PanelGenset Generator setGFI Ground Fault InterrupterGKWT Global Kilowatt Transducer
HMI Human/Machine InterfaceHV High Voltage
IC Integrated CircuitID Inside DiameterIEC International Electrotechnical
CommissionI/O Input / OutputIT Internal Tooth
kVA Apparent PowerkVAR Reactive PowerkW Active / Real Power (Kilowatt)kWh Unit of electrical energy or work
LPG Liquid Petroleum GasLT Left
LED Light−Emitting DiodeLTP Limited Time Power RatingLTA Low Temperature AftercoolingLV Low Voltage
M MeterMCB Miniature Circuit BreakerMCCB Moulded Case Circuit BreakerMF Mains FailedMFSS Master First Start Sensormm MillimeterMOH Mobile Off HighwayMR Mains ReturnedMST Mains Sensing TransformerMSU Mains Sensing UnitMV Medium Voltage
NEC Neutral Earthing ContactNFS Not For SaleNPT National Pipe Thread
OD Outside Diameteroz. Ounce
PC PowerCommand 3.3PC Printed CircuitPF Power FactorPh PhasePFC Power Factor ControllerPLC Programmable Logic ControllerPMG Permanent Magnet GeneratorPRP Prime Power RatingPSU Power Supply UnitPT/CT Potential Transformer/Current
TransformerPTC Power Transfer Control
QCC Quadrature Current Control
RFI Radio Frequency InterferenceRMS Root Mean SquareRPM Revolutions Per MinuteRT RightRTD Resistance Temperature Detector
Spec Specification
Thk Thick
UL Underwriters Laboratories Inc.UNC Union National CoarseUNF Union National Fine
V VoltsVAC Volts, Alternating CurrentVCB Vacuum Circuit BreakerVDC Volts, Direct CurrentVF Volt−freeVT Voltage Transformer
W/(ET, IT, EIT) With
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 72011 Copyright Cummins Power Generation
Labels
4 5
6
7
8
12
1 2 3
9
10
11
1314
15
Item Part No. Description Qty
1 098−8130 Label, Caution (Rotating Parts) 2
2 098−8219 Label, Warning (Voltage) 4
3 098−7894 Label, Information (Lifting Eye) 4
4 098−8095 Label, Warning (Hot Surface) 6
5 098−7895 Label, Warning (Do Not Lift) 2
6 C230−0049 Label, Logo (Web) 2
7 098−8097 Label, Information (Earth / Ground) 2
8 098−7902−03 Label, Logo 2
9 098−8099 Label, Danger (Autostart) 1
10 098−8312 Label, Instruction 2
11 098−8094 Label, Warning (Pressurized Liquid) 1
12 098−8098 Label, Instruction (Isolate Batteries) 1
13 098−8381 Label, Caution (No Support) 2
14 098−8505−02 Label, Logo (Web) 2
15 098−7902−05 Label, Logo 4
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 8 2011 Copyright Cummins Power Generation
ConsumablesThe following is a list of consumables associated with the generator models covered in this manual:
Ref.Page No. Part No. Description Qty
12 39354215 Element, Air Cleaner 1
14 0503−1634−01 Hose, Plain − Water Heater 4
19 C330−0016 Hose − Radiator 1
Paint and Thread Sealant
Item Part No. Description Qty
1 0525−0305 Onan Green Enamel (Non−Metallic) 12 oz. Pressurized Spray Can n/a
2 0518−0601 Sealant, Thread (6 ml Tube) n/a
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 92011 Copyright Cummins Power Generation
This page is Intentionally blank.
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 10 2011 Copyright Cummins Power Generation
Engine Accessories
SEE DETAIL A
SEE DETAIL B
SEE DETAIL C
SEE DETAIL D
DETAIL A
DETAIL B
DETAIL C
DETAIL D
1
2
2
3
45678
91011
91011
12
131415
16
17
18
78
Item Part No. Description Qty
1 C051−0070 Bracket, Engine (Front) 1
2 0402−0779−07 Isolator, Vibration 4
3 C370−0046−07 Screw, Hex (3/4” x 2-1/2) 2
4 C380−0034 Nut, Hex (3/4”) 4
5 C041−0020 Washer (M20) 4
6 C370−0046−05 Screw, Hex (3/4” x 2”) 4
7 C041−0018 Washer (3/4”) 8
8 C031−0019 Washer, Lock − Spring (3/4”) 6
9 C370−0031−04 Screw, Hex (M12 x 35) 8
10 C041−0006 Washer (M12) 8
11 C031−0007 Washer, Lock − Spring (M12) 8
12 C051−0074 Bracket, Engine (Rear) 2
13 C370−0045−03 Screw, Hex (5/8” x 1-1/2”) 6
14 C041−0017 Washer (5/8”) 6
15 C031−0018 Washer, Lock − Spring (5/8”) 6
16 C360−0056 Valve, Drain 1
17 C380−0042 Nut, Hex (3/4”) 2
18 C350−0048 Connection, Exhaust Outlet 1
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 112011 Copyright Cummins Power Generation
Electric Start
6
5
2
4
3
1
Item Part No. Description Qty
1 C051−0092 Support, Battery 1
2 C370−0069 Hook, Battery Support 2
3 C051−0093 Lock, Battery Support 1
4 C380−0001−08 Nut, Wing (M6) 2
5 C370−0030−03 Screw, Hex (M10 x 25) 5
6 C041−0005 Washer (M10) 5
C045−0004 Washer, Toothed (M10) 1
C091−0031 Battery, Cable 1
C091−0032 Cordage, Ground − Starter 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 12 2011 Copyright Cummins Power Generation
Air Cleaner (Standard Duty)
1
2
3
4
5
6
7
8
8
9
9
1011
1213
14
15
6
Item Part No. Description Qty
1 0140−3537−02 Bracket, Air Cleaner 1
2 0503−1675 Hose, Reducer 1
3 0140−3408−02 Tube, Air Cleaner (Inlet) 1
4 0503−0970 Elbow 1
5 0140−3288−02 Housing, Air Cleaner (Flame Retardant) 1
6 0503−1870−14 Clamp, Hose 3
7 0503−1870−10 Clamp, Hose 1
8 0140−3407−02 Bracket, Air Cleaner 2
9 0821−6003−02 Screw, Hex Head (M8 x 1.25 x 20) 8
10 0526−0399−64 Washer, Flat (M12) 4
11 0800−0310−64 Screw, Cap − Hex Head 4
12 0526−2140 Washer, Flat (M12) 1
13 0800−2111 Screw, Cap − Hex Head (M12 x 1.75 x 25) 1
14 0098−7954 Label, Information 1
15 39354215 Element, Air Cleaner 1
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 132011 Copyright Cummins Power Generation
Heat Shield
2
4
86
1
1
3
7
5
Item Part No. Description Qty
1 0155−4399−02 Bracket, Heat Shield 2
2 0155−4400−02 Shield, Heat − Exhaust 1
3 C370−0031−02 Screw, Hex (M12 x 25) 4
4 C370−0029−04 Screw, Hex (M8 x 25) 4
5 C041−0006 Washer, Flat (M12) 4
6 C041−0004 Washer, Flat (M8) 4
7 C031−0007 Washer, Lock − Spring (M12) 4
8 C031−0005 Washer, Lock − Spring (M8) 4
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 14 2011 Copyright Cummins Power Generation
Water Heater
7
18
20
15
1820
15
13
19
410
411
116
64
104
3
59
4
104
4 10
4612
2
14
17
8
Item Part No. Description Qty
1 C360−0055 Adapter, Pipe (M27 x 2 x 3/8”) 1
2 C025−0006 Bracket, Water Heater 1
3 C071−0009 Clamp 1
4 C071−0012−02 Clamp, Hose 8
5 C071−0019 Clamp, U 1
6 C360−0049 Connector, Hose (M27 x 2 x 3/4”) 2
7 0300−5356 Control, Heater 1
8 0319−2815 Cover, Terminal Box 1
9 0333−0634−01 Heater, Water (4.99kW) 1
10 0503−1634−01 Hose, Plain 4
11 C335−0031 Pipe, Water Heater 1
12 C335−0032 Pipe, Water Heater 1
13 C370−0068−03 Screw, Allen (M4 x 8) 3
14 C370−0040−06 Screw, Hex (1/4” x 1”) 4
15 C370−0047−07 Screw, Allen (M10 x 40) 4
16 0309−0649 Thermostat 1
17 C041−0012 Washer, Flat (1/4”) 4
18 C041−0005 Washer (M10) 4
19 C041−0022 Washer, Flat (M4) 3
20 C031−0006 Washer, Lock − Spring (M10) 4
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 152011 Copyright Cummins Power Generation
Water Heater (Continued)
1
23
4
4
5
6
4
4 6
78
9
10
10
11
11
12
13
14
15
16
17
18
1920 15
1820
Item Part No. Description Qty
1 C360−0055 Adapter, Pipe (M27 x 2 x 3/8”) 1
2 C025−0006 Bracket, Water Heater 1
3 C071−0009 Clamp 1
4 C071−0012−02 Clamp, Hose 8
5 C071−0019 Clamp, U 1
6 C360−0049 Connector, Hose (M27 x 2 x 3/4”) 2
7 0300−5356 Control, Heater 1
8 0319−2815 Cover, Terminal Box 1
9 0333−0634−01 Heater, Water (4.99kW) 1
10 0503−1634−01 Hose, Plain 4
11 C335−0031 Pipe, Water Heater 1
12 C335−0032 Pipe, Water Heater 1
13 C370−0068−03 Screw, Allen (M4 x 8) 3
14 C370−0040−06 Screw, Hex (1/4” x 1”) 4
15 C370−0047−07 Screw, Allen (M10 x 40) 4
16 0309−0649 Thermostat 1
17 C041−0012 Washer, Flat (1/4”) 4
18 C041−0005 Washer (M10) 4
19 C041−0022 Washer, Flat (M4) 3
20 C031−0006 Washer, Lock − Spring (M10) 4
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 16 2011 Copyright Cummins Power Generation
Exhaust Flexible Pipe
1
2
3
4
5
6
7
6
Item Part No. Description Qty
1 C350−0030 Flange 1
2 C350−0035 Gasket 2
3 C380−0020 Nut, Hex (M10) 16
4 C350−0050 Pipe, Exhaust 1
5 C370−0030−05 Screw, Hex (M10 x 35) 16
6 C041−0005 Washer (M10) 32
7 C031−0006 Washer, Lock − Spring (M10) 16
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 172011 Copyright Cummins Power Generation
Muffler
3
21
47
6
65
Item Part No. Description Qty
1 C350−0030 Flange 2
2 C350−0035 Gasket 2
3 Muffler
C350−0020 9dB 1
C350−0025 29dB 1
4 C380−0020 Nut, Hex (M10) 16
5 C370−0030−05 Screw, Hex (M10 x 35) 16
6 C041−0005 Washer (M10) 32
7 C031−0006 Washer, Lock − Spring (M10) 16
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 18 2011 Copyright Cummins Power Generation
Radiator
1
2
3
456
7910
78910
11
12
13
14
15
16
17
18
18
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 192011 Copyright Cummins Power Generation
Radiator
Item Part No. Description Qty
1 0130−6299 Radiator 1
2 C190−0047 Bracket, Radiator (RH) 1
3 C190−0048 Bracket, Radiator (LH) 1
4 C370−0030−03 Screw, Hex Head (M10 x 25) 10
5 C041−0005 Washer, Flat (M10) 10
6 C031−0006 Washer, Lock − Spring (M10) 10
7 C370−0031−04 Screw, Hex Head (M12 x 35) 4
8 C380−0021 Nut, Hex (M12) 2
9 C041−0006 Washer, Flat (M12) 6
10 C031−0007 Washer, Lock − Spring (M12) 4
11 0130−6295 Fan, Radiator 1
12 0130−5175 Spacer, Fan 1
13 C370−0044−20 Screw, Hex (1/2” x 6-1/2”) 6
14 C031−0017 Washer, Lock − Spring (1/2”) 6
15 C360−0017 Connector (1/4” x 1/4”) 1
16 C360−0054 Connector (M12 x 1.5 x 1/4”) 1
17 C330−0016 Hose 1
18 C071−0008−02 Clamp 2
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 20 2011 Copyright Cummins Power Generation
Alternator Installation
1
2
3
45
7
7
8
9
12
1013
14
15
11
15
610
HC5C−WD311
Item Part No. Description Qty
1 0200−3137−03 Alternator, Main 1
2 0402−0779−07 Isolator, Vibration 2
3 C380−0034 Nut, Hex (3/4”) 2
4 C380−0021 Nut, Hex (M12) 2
5 C370−0057−05 Screw, Allen (7/16” x 1-1/2”) 12
6 C370−0046−09 Screw, Hex (3/4” x 3”) 2
7 C370−0031−04 Screw, Hex (M12 x 35) 6
8 C370−0058−04 Screw, Allen (1/2” x 1”) 8
9 C290−0565 Box, Terminal 1
10 C041−0020 Washer (M20) 4
11 C041−0016 Washer, Flat (1/2”) 8
12 C041−0006 Washer, Flat (M12) 8
13 C031−0019 Washer, Lock − Spring (3/4”) 2
14 C031−0016 Washer, Lock − Spring (7/16”) 12
15 C031−0007 Washer, Lock − Spring (M12) 6
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 212011 Copyright Cummins Power Generation
Alternator Installation
1
2
3
45
6
7
7
8
9
12
1013
14
15
11
15
10
HC5D−WD311
Item Part No. Description Qty
1 0200−3137−04 Alternator, Main 1
2 0402−0779−07 Isolator, Vibration 2
3 C380−0034 Nut, Hex (3/4”) 2
4 C380−0021 Nut, Hex (M12) 2
5 C370−0057−05 Screw, Allen (7/16” x 1-1/2”) 12
6 C370−0046−09 Screw, Hex (3/4” x 3”) 2
7 C370−0031−04 Screw, Hex (M12 x 35) 6
8 C370−0058−04 Screw, Allen (1/2” x 1-1/4”) 8
9 C290−0565 Box, Terminal 1
10 C041−0020 Washer (M20) 4
11 C041−0016 Washer, Flat (1/2”) 8
12 C041−0006 Washer, Flat (M12) 8
13 C031−0019 Washer, Lock − Spring (3/4”) 2
14 C031−0016 Washer, Lock − Spring (7/16”) 12
15 C031−0007 Washer, Lock − Spring (M12) 6
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 22 2011 Copyright Cummins Power Generation
Alternator Installation
1
2
3
45
7
7
8
9
12
1013
14
15
11
15
10
5
HC5E−WD311
Item Part No. Description Qty
1 0200−3137−10 Alternator, Main 1
2 0402−0779−07 Isolator, Vibration 2
3 C380−0034 Nut, Hex (3/4”) 2
4 C380−0021 Nut, Hex (M12) 2
5 C370−0057−05 Screw, Allen (7/16” x 1-1/2”) 12
6 C370−0046−09 Screw, Hex (3/4” x 3”) 2
7 C370−0031−04 Screw, Hex (M12 x 35) 6
8 C370−0058−03 Screw, Allen (1/2” x 1”) 8
9 C290−0565 Box, Terminal 1
10 C041−0020 Washer (M20) 4
11 C041−0016 Washer, Flat (1/2”) 8
12 C041−0006 Washer, Flat (M12) 8
13 C031−0019 Washer, Lock − Spring (3/4”) 2
14 C031−0016 Washer, Lock − Spring (7/16”) 12
15 C031−0007 Washer, Lock − Spring (M12) 6
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 232011 Copyright Cummins Power Generation
Skid
1
2
2
3
4
5
6
Item Part No. Description Qty
1 C051−0068 Skid 1
2 C051−0071 Support, Engine/Alternator 3
3 C370−0031−04 Screw, Hex (M12 x 30) 12
4 C380−0021 Nut, Hex (M12) 12
5 C041−0006 Washer (M12) 24
6 C031−0007 Washer, Lock − Spring (M12) 12
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 24 2011 Copyright Cummins Power Generation
Skid − Rental
1
2
3
4
5
6
Item Part No. Description Qty
1 C380−0021 Nut, Hex (M12) 12
2 C370−0031−04 Screw, Hex (M12 x 35) 12
3 C051−0083 Skid, Fuel Tank 1
4 C051−0071 Support, Engine/Alternator 3
5 C041−0006 Washer (M12) 24
6 C031−0007 Washer, Lock − Spring (M12) 12
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 252011 Copyright Cummins Power Generation
Skid Floor
1
2
34
4
5
5
678
678
678
Item Part No. Description Qty
1 C051−0094 Plate, Floor (Cover − Front) 1
2 C051−0095 Plate, Floor (Cover − Rear) 2
3 C051−0096 Plate, Floor (Cover − Cables) 2
4 C051−0097 Plate, Floor (Support − Front) 2
5 C051−0098 Plate, Floor (Support − Rear) 2
6 C370−0029−04 Screw, Hex (M8 x 25) 32
7 C041−0004 Washer, Flat (M8) 32
8 C031−0005 Washer, Lock − Spring (M8) 32
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 26 2011 Copyright Cummins Power Generation
Rail Enclosure
1
4
3 2 7 6 6 5
Item Part No. Description Qty
1 C290−0735 Skid 1
2 C380−0021 Nut, Hex (M12) 8
3 C115−0119 Rail, Enclosure (LH) 1
4 C115−0120 Rail, Enclosure (RH) 1
5 C370−0031−04 Screw, Hex (M12 x 35) 8
6 C041−0006 Washer, Flat (M12) 16
7 C031−0007 Washer, Lock − Spring (M12) 8
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 272011 Copyright Cummins Power Generation
Fuel Tank Accessories
12
75
34
58
6
Item Part No. Description Qty
1 C635−0001 Connection, Oil Fill 1
2 C635−0002 Cover, Oil Fill 1
3 0193−5580 Gauge, Level 1
4 C635−0011−02 Level, Indicator 1
5 C360−0044 Connector, Pipe 2
6 C360−0046 Connector, Hose 1
7 C360−0047 Connector, Hose 1
8 C330−0024 Hose, Intake 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 28 2011 Copyright Cummins Power Generation
Fuel Tank Accessories − Rental
17
4
25
63
8 2
See Detail ADetail A
Item Part No. Description Qty
1 C360−0048 Breather, Fuel Tank 1
2 C360−0040 Connection, Fuel Outlet 2
3 C635−0001 Connection, Oil Fill 1
4 C360−0046 Connector, Hose 1
5 C360−0047 Connector, Hose 1
6 C635−0002 Cover, Oil Fill 1
7 C330−0024 Hose, Fuel Inlet 1
8 C635−0011−03 Level, Indicator 1
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 292011 Copyright Cummins Power Generation
Battery Charger
1
Item Part No. Description Qty
1 C250−0009 Charger, Battery 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 30 2011 Copyright Cummins Power Generation
Battery
1
1
Item Part No. Description Qty
1 C250−0005 Battery 2
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 312011 Copyright Cummins Power Generation
Enclosure
1
2
3
4
5
6
7
89
10
1112
13
7
8
Item Part No. Description Qty
1 C405−0302 Enclosure − Assembly 1
2 C380−0021 Nut, Hex (M12) 6
3 C380−0025 Nut, Hex (M20) 8
4 C370−0031−04 Screw, Hex (M12 x 35) 6
5 C370−0035−04 Screw, Hex (M20 x 45) 8
6 C370−0029−05 Screw, Hex (M8 x 30) 14
7 C041−0006 Washer, Flat (M12) 12
8 C041−0010 Washer, Flat (M20) 16
9 C041−0004 Washer, Flat (M8) 14
10 C031−0007 Washer, Lock − Spring (M12) 6
11 C031−0011 Washer, Lock − Spring (M20) 8
12 C031−0005 Washer, Lock − Spring (M8) 14
13 C310−0012 Gasket, Rubber (10m) 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 32 2011 Copyright Cummins Power Generation
Control
10
17
19
18 20
21
15
16
21
2214
11
22
14
6
3 8
1
1213217295
4
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 332011 Copyright Cummins Power Generation
PCC2300 Installation
Item Part No. Description Qty
1 0327−1636−01 Baseboard, PCC2300 1
2 C051−0077 Bracket, Printed Circuit Board 1
3 C110−0152 Cover 1
4 C110−0200 Cover, Display 1
5 C110−0161 Cover, Control 1
6 0300−6314−01 Display − HMI220 1
7 C110−0211 Frame, Terminal − PC3.3 Electronic Engine 1
8 C380−0041 Nut, Hex (M6) 2
9 C110−0165 Pedestal 1
10 C230−0058 Label 1
11 C370−0068−03 Screw, Allen (M4 x 8) 8
12 C370−0070−05 Screw, Cross Slotted (#4 x 1/2”) 4
13 C370−0027−03 Screw, Hex (M5 x 16) 6
14 C370−0028−03 Screw, Hex (M6 x 16) 27
15 C370−0061−05 Screw, Phillips (M5 x 25) 2
16 C370−0061−07 Screw, Phillips (M5 x 35) 6
17 C061−0017 Switch, Push − E-Stop 1
18 C061−0015 Block, Terminal − Customer 1
19 C061−0018 Block, Terminal − P/N 1
20 C061−0012 Block, Terminal − Battery Charge 1
21 C041−0002 Washer, Flat (M5) 14
22 C041−0003 Washer, Flat (M6) 27
C420−0013 Relay, Auxiliary (24V) 3
C140−0004 Fastener, Self Adhesive 6
0193−0468 Sender, Low Coolant Level 1
C130−0118 Harness, Engine 1
C130−0119 Harness, Control 1
C130−0120 Harness, Alternator 1
C130−0121 Harness, Electrical 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 34 2011 Copyright Cummins Power Generation
Control
1 7 18 11
4 15 23 19 9 16 20 21
17
22
2
13142283106
15
23
12
5
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 352011 Copyright Cummins Power Generation
PCC2300 Installation (With Bargraph)
Item Part No. Description Qty
1 0300−6366−02 Baseboard, Bargraph 1
2 0327−1636−01 Baseboard, PCC2300 1
3 C051−0077 Bracket, Printed Circuit Board 1
4 C110−0152 Cover 1
5 C110−0199 Cover, Display 1
6 C110−0161 Cover, Control 1
7 0300−6314−01 Display , Control 1
8 C110−0211 Frame, Terminal − PC3.3 Electronic Engine 1
9 C380−0041 Nut, Hex (M6) 2
10 C3110−0165 Pedestal 1
11 C230−0057 Label 1
12 C370−0068−03 Screw, Allen (M4 x 8) 14
13 C370−0070−05 Screw, Cross Slotted (#4 x 1/2”) 4
14 C370−0027−03 Screw, Hex (M5 x 16) 6
15 C370−0028−03 Screw, Hex (M6 x 16) 27
16 C370−0061−05 Screw, Phillips (M5 x 25) 2
17 C370−0061−07 Screw, Phillips (M5 x 35) 6
18 C061−0017 Switch, Push − E-Stop 1
19 C061−0015 Block, Terminal − Customer 1
20 C061−0018 Block, Terminal − P/N 1
21 C061−0012 Block, Terminal − Battery Charge 1
22 C041−0002 Washer, Flat (M5) 14
23 C041−0003 Washer, Flat (M6) 27
C420−0013 Relay, Auxiliary (24V) 3
C380−0017 Nut, Hex (M5) 2
C140−0004 Fastener, Self-Adhesive 6
C130−0121 Harness, Control Panel 1
C130−0120 Harness, Alternator 1
C130−0119 Harness, Control 1
C130−0118 Harness, Engine 1
0193−0468 Sender, Low Coolant Level 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 36 2011 Copyright Cummins Power Generation
Control
4
6 3
11
18
7
1
2
20
21
22
22
16
17
23
15
23
15
12
5
9
19 10
22 14 13
8
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 372011 Copyright Cummins Power Generation
PCC3300 Installation
Item Part No. Description Qty
1 0300−6366−02 Baseboard, Bargraph 1
2 0327−1636−01 Baseboard, PCC3300 1
3 C051−0077 Bracket, Printed Circuit Board 1
4 C110−0152 Cover 1
5 C110−0199 Cover, Display 1
6 C110−0161 Cover, Control 1
7 0300−6315−02 Display , Control 1
8 C110−0211 Frame, Terminal − PC3.3 Electronic Engine 1
9 C380−0041 Nut, Hex (M6) 2
10 C110−0165 Pedestal 1
11 C230−0057 Label 1
12 C370−0068−03 Screw, Allen (M4 x 8) 14
13 C370−0070−05 Screw, Cross-Slotted (#4 x 1/2”) 4
14 C370−0027−03 Screw, Hex (M5 x 16) 6
15 C370−0028−03 Screw, Hex (M6 x 16) 27
16 C370−0061−05 Screw, Phillips (M5 x 25) 2
17 C370−0061−07 Screw, Phillips (M5 x 35) 10
18 C061−0017 Switch, Push − E-Stop 1
19 C061−0019 Block, Terminal − Customer PCC3300 1
20 C061−0018 Block, Terminal − P/N 1
21 C061−0012 Block, Terminal − Battery Charge 1
22 C041−0002 Washer, Flat (M5) 18
23 C041−0003 Washer, Flat (M6) 27
C420−0013 Relay, Auxiliary (24V) 3
C260−0002−05 Fuse, Glass (20A) 1
C260−0002−03 Fuse, Glass (5A) 1
C260−0002−01 Fuse, Glass (10A) 1
C140−0004 Fastener, Self-Adhesive 9
C130−0127 Harness, Regulator 1
C130−0125 Harness, Engine 1
C130−0120 Harness, Alternator 1
C130−0119 Harness, Control Panel 1
C130−0118 Harness, Engine 1
0327−1593 Powerstage, AVR 1
0193−0468 Sender, Low Coolant Level 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 38 2011 Copyright Cummins Power Generation
Pedestal Installation
8
7
4
2
3
9
14
15
18
10
18
15
11
12
6
16
16
13
13
16
13
15
18
1
17
19
5
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 392011 Copyright Cummins Power Generation
Pedestal Installation
Item Part No. Description Qty
1 C091−0024 Cordage Ground 1
2 C110−0166 Cover, Access − Lateral 1
3 C110−0147 Cover, Access − Front (QSX15) 1
4 C110−0162 Duct, Inlet 1
5 C380−0019 Nut, Hex (M8) 1
6 C380−0020 Nut, Hex (M10) 2
7 C110−0144 Pedestal 1
8 C051−0075 Bracket, Pedestal 1
9 C396−0002−X Rubber, Garrison 1
10 C370−0030−03 Screw, Hex (M10 x 25) 4
11 C370−0030−05 Screw, Hex (M10 x 35) 2
12 C370−0030−08 Screw, Hex (M10 x 45) 1
13 C370−0028−03 Screw, Hex (M6 x 16) 14
14 C220−0005 Spacer, Nylon 1
15 C041−0005 Washer, Flat (M10) 9
16 C041−0003 Washer, Flat (M6) 14
17 C041−0004 Washer, Flat (M8) 1
18 C031−0006 Washer, Lock − Spring (M10) 7
19 C031−0005 Washer, Lock − Spring (M8) 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 40 2011 Copyright Cummins Power Generation
I/O Card Aux 101
1
2
3
Item Part No. Description Qty
1 0327−1536 Module, I/O Card − Aux 101 1
2 C370−0061−05 Screw, Phillips (M5 x 25) 4
3 C041−0002 Washer, Flat (M5) 4
C130−0136 Harness, I/O Card 1
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 412011 Copyright Cummins Power Generation
I/O Card Aux 102
1
23
Item Part No. Description Qty
1 0327−1265 Module, I/O Card − Aux 102 1
2 C370−0061−05 Screw, Phillips (M5 x 25) 4
3 C041−0002 Washer, Flat (M5) 4
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 42 2011 Copyright Cummins Power Generation
Blind Panel
5
7
1
4
10
6 3
9
28
39
Item Part No. Description Qty
1 C110−0177 Panel, Blind 1
2 C091−0017 Cordage, Ground 1
3 C380−0035 Nut, Hex − Parlock (M8) 2
4 C370−0030−04 Screw, Hex (M10 x 30) 1
5 C370−0028−03 Screw, Hex (M6 x 16) 10
6 C041−0005 Washer (M10) 1
7 C041−0003 Washer (M6) 10
8 C045−0004 Washer, Flat − Lock − W/ET (M10) 1
9 C041−0004 Washer, Flat (M8) 3
10 C031−0006 Washer, Lock − Spring (M10) 1
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 432011 Copyright Cummins Power Generation
This page is Intentionally blank.
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 44 2011 Copyright Cummins Power Generation
Circuit Breaker Installation
1 2 3
4
6
5
7
8
9
11
12
13
1415
16
17 1819 20
21 2223 24
25
26
27
28
29
1112
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 452011 Copyright Cummins Power Generation
Circuit Breaker Installation
Item Part No. Description Qty
1 C110−0149 Panel, Circuit Breaker 1
2 C110−0179 Frame, Circuit Breaker 1
3 Breaker, Circuit
C210−0003−01 800A 1
C210−0003−02 1000A 1
C210−0003−03 1250A 1
C210−0003−04 1600A 1
4 C110−0182 Bracket, Circuit Breaker 1
5 C048−0006 Insulator, Low Voltage 4
6 C046−0021 Busbar, Breaker (Neutral) 1
7 C046−0022 Busbar, Breaker (Neutral) 1
8 0337−3738−01 Busbar, Breaker 3
9 C046−0023 Busbar, Breaker 3
10 C130−0097 Cable, Power (Not Shown) 2
11 C041−0003 Washer, Flat (M6) 18
12 C370−0028−03 Screw, Hex (M6 x 16) 18
13 C041−0004 Washer, Flat (M8) 11
14 C370−0029−01 Screw, Hex (M8 x 12) 2
15 C370−0029−02 Screw, Hex (M8 x 16) 2
16 C370−0022−01 Screw, Allen (M8 x 10) 4
17 C041−0005 Washer, Flat (M10) 17
18 C031−0006 Washer, Lock − Spring (M10) 9
19 C370−0030−06 Screw, Hex (M10 x 40) 8
20 C380−0020 Nut, Hex (M10) 8
21 C041−0006 Washer, Flat (M12) 32
22 C031−0007 Washer, Lock − Spring (M12) 16
23 C370−0031−05 Screw, Hex (M12 x 40) 16
24 C380−0021 Nut, Hex (M12) 16
25 C091−0017 Cordage, Ground 1
26 C370−0029−04 Screw, Hex (M8 x 25) 1
27 C380−0035 Nut, Hex − Parlock (M8) 2
28 C370−0030−04 Screw, Hex (M10 x 30) 1
29 C045−0004 Washer, Flat − Lock − W/ET (M10) 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 46 2011 Copyright Cummins Power Generation
Bus Bar Breaker
1
2
34
5
67
8
9 10
11
12
14
15
16
17
18
1920
21 2223 24
25 2627 28
29 30
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 472011 Copyright Cummins Power Generation
Bus Bar Breaker
Item Part No. Description Qty
1 C110−0177 Panel, Bus Bar Breaker 1
2 C110−0181 Bracket, Bus Bar Breaker 1
3 C048−0006 Insulator, Low Voltage 10
4 C048−0005 Insulator, Low Voltage 4
5 C046−0025 Breaker, Bus Bar − Neutral 1
6 C046−0026 Breaker, Bus Bar − 630−1600A 2
7 C046−0027 Breaker, Bus Bar − 630−1600A 2
8 C046−0022 Breaker, Bus Bar − 1000−1600A 4
9 C370−0067−04 Bolt, Screw (M8 x 26) 8
10 C370−0067−06 Bolt, Screw (M8 x 18) 2
11 C091−0017 Cordage, Ground 1
12 C091−0036 Cordage, Ground 1
13 C130−0097 Cable, Power (Not Shown) 4
14 C041−0003 Washer, Flat (M6) 14
15 C370−0028−03 Screw, Hex (M6 x 16) 14
16 C041−0004 Washer, Flat (M8) 9
17 C370−0029−02 Screw, Hex (M6 x 16) 2
18 C370−0029−05 Screw, Hex (M6 x 30) 2
19 C380−0035 Nut, Hex − Parlock (M8) 3
20 C370−0022−01 Screw, Allen (M8 x 10) 6
21 C041−0005 Washer, Flat (M10) 17
22 C031−0006 Washer, Lock − Spring (M10) 8
23 C370−0030−06 Screw, Hex (M10 x 40) 8
24 C380−0020 Nut, Hex (M10) 8
25 C041−0006 Washer, Flat (M12) 32
26 C031−0007 Washer, Lock − Spring (M12) 16
27 C370−0031−05 Screw, Hex (M12 x 40) 16
28 C380−0021 Nut, Hex (M12) 16
29 C370−0030−04 Screw, Hex (M10 x 30) 1
30 C045−0004 Washer, Flat − W/ET (M10) 1
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 48 2011 Copyright Cummins Power Generation
Current Transformer
1
Item Part No. Description Qty
1 Transformer, Current
C290−0637 1500−3000/5A 1
C290−0638 1650−3300/5A 1
C290−0639 1800−3600/5A 1
C290−0640 1950−3900/5A 1
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 492011 Copyright Cummins Power Generation
This page is Intentionally blank.
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 50 2011 Copyright Cummins Power Generation
Topical Index
AAlternator, 20 , 21 , 22
BBaseboard, Bargraph, 35 , 37
Baseboard, PCC2300, 33 , 35
Baseboard, PCC3300, 37
Battery, 30
Battery, Cable, 11
Block, Terminal, 33 , 35 , 37
Box, Terminal, 20 , 21 , 22
Bracket, Air Cleaner, 12
Bracket, Bus Bar Breaker, 47
Bracket, Circuit Breaker, 45
Bracket, Engine, 10
Bracket, Heat Shield, 13
Bracket, Pedestal, 39
Bracket, Printed Circuit Board, 33 , 35 , 37
Bracket, Radiator, 19
Bracket, Water Heater, 14 , 15
Breaker, Bus Bar, 47
Breaker, Circuit − 1000A, 45
Breaker, Circuit − 1250A, 45
Breaker, Circuit − 1600A, 45
Breaker, Circuit − 800A, 45
Breather, Fuel Tank, 28
Busbar, Breaker, 45
Busbar, Breaker (Neutral), 45
CCable, Power, 45
Charger, Battery, 29
Connection, Exhaust Outlet, 10
Connection, Oil Fill, 27
Control, Heater, 14 , 15
Cordage, Ground − Starter, 11
Cover, Access, 39
Cover, Control, 33 , 35 , 37
Cover, Display, 33 , 35 , 37
Cover, Oil Fill, 27 , 28
Cover, Terminal Box, 14 , 15
DDisplay − HMI220, 33
Display, Control, 35 , 37
Duct, Inlet, 39
EElectric Start, 11
Element, Air Cleaner, 12
Enclosure, 31
Engine Accessories, 10
FFan, Radiator, 19
Frame, Circuit Breaker, 45
Frame, Terminal, 33 , 35 , 37
Fuel Tank Accessories, 27
Fuel Tank Accessories − Rental, 28
Fuse − Control, 37
GGasket − Muffler, 17
Gasket, Exhaust Pipe, 16
Gauge, Level, 27
HHarness, Alternator, 33 , 35 , 37
Harness, Control, 33 , 35
Harness, Control Panel, 35 , 37
Harness, Electrical, 33
Harness, Engine, 33 , 35 , 37
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 512011 Copyright Cummins Power Generation
Index (Continued)
Harness, I/O Card, 40
Harness, Regulator, 37
Heater, Water, 14
Hose, Fuel, 28
Hose, Intake, 27
Hose, Radiator, 19
Hose, Reducer, 12
Housing, Air Cleaner, 12
IInsulator, Low Voltage, 45 , 47
Isolator, Vibration, 10 , 20 , 21 , 22
LLabels, 7
Level, Indicator, 27 , 28
MModule, I/O Card − Aux 101, 40
Module, I/O Card − Aux 102, 41
Muffler, 17
PPaint and Thread Sealant, 8
Panel, Blind, 42
Panel, Bus Bar Breaker, 47
Panel, Circuit Breaker, 45
PCC2300 Installation, 33
PCC3300 Installation, 37
Pedestal, 33 , 35 , 37 , 39
Pipe, Exhaust, 16
Pipe, Water Heater, 14 , 15
Plate, Floor, 25
Powerstage, AVR, 37
RRadiator, 19
Rail Enclosure, 26
Relay, Auxiliary, 33 , 35 , 37
SSender, Low Coolant Level, 33 , 35 , 37
Shield, Heat, 13
Skid, 23 , 26
Skid − Rental, 24
Skid Floor, 25
Spacer, Fan, 19
Support, Battery, 11
Support, Engine/Alternator, 23 , 24
Switch, Push − E−Stop, 33 , 35 , 37
TThermostat, 14 , 15
Transformer, Current, 48
VValve, Drain, 10
Parts Manual Publication A034Y540Model: C500 D5,C550 D5,C450 D6,C500 D6 Issue 2 − 8-2011
Page 52 2011 Copyright Cummins Power Generation
Part No. Page Part No. Page Part No. Page Part No. Page
Numerical Index
0098−7954, 12
0130−5175, 19
0130−6295, 19
0130−6299, 19
0140−3288−02, 12
0140−3407−02, 12
0140−3408−02, 12
0140−3537−02, 12
0155−4399−02, 13
0155−4400−02, 13
0193−0468, 33 , 35 , 37
0193−5580, 27
0200−3137−03, 20
0200−3137−04, 21
0200−3137−10, 22
0300−5356, 14 , 15
0300−6314−01, 33 , 35
0300−6315−02, 37
0300−6366−02, 35 , 37
0309−0649, 14 , 15
0319−2815, 14 , 15
0327−1265, 41
0327−1536, 40
0327−1593, 37
0327−1636−01, 33 , 35 , 37
0333−0634−01, 14 , 15
0337−3738−01, 45
0402−0779−07, 10 , 20 , 21 ,22
0503−0970, 12
0503−1634−01, 8 , 14 , 15
0503−1675, 12
0503−1870−10, 12
0503−1870−14, 12
0518−0601, 8
0525−0305, 8
0526−0399−64, 12
0526−2140, 12
0800−0310−64, 12
0800−2111, 12
0821−6003−02, 12
098−7894, 7
098−7895, 7
098−7902−03, 7
098−7902−05, 7
098−8094, 7
098−8095, 7
098−8097, 7
098−8098, 7
098−8099, 7
098−8130, 7
098−8219, 7
098−8312, 7
098−8381, 7
098−8505−02, 7
39354215, 8 , 12
CC025−0006, 14 , 15
C031−0005, 13 , 25 , 31 , 39
C031−0006, 14 , 15 , 16 , 17 ,19 , 39 , 42 , 45 , 47
C031−0007, 10 , 13 , 19 , 20 ,21 , 22 , 23 , 24 , 26 , 31 ,45 , 47
C031−0011, 31
C031−0016, 20 , 21 , 22
C031−0017, 19
C031−0018, 10
C031−0019, 10 , 20 , 21 , 22
C041−0002, 33 , 35 , 37 , 40 ,41
C041−0003, 33 , 35 , 37 , 39 ,42 , 45 , 47
C041−0004, 13 , 25 , 31 , 39 ,42 , 45 , 47
C041−0005, 11 , 14 , 15 , 16 ,17 , 19 , 39 , 42 , 45 , 47
C041−0006, 10 , 13 , 19 , 20 ,21 , 22 , 23 , 24 , 26 , 31 ,45 , 47
C041−0010, 31
C041−0012, 14 , 15
C041−0016, 20 , 21 , 22
C041−0017, 10
C041−0018, 10
C041−0020, 10 , 20 , 21 , 22
C041−0022, 14 , 15
C045−0004, 11 , 42 , 45 , 47
C046−0021, 45
C046−0022, 45 , 47
C046−0023, 45
C046−0025, 47
C046−0026, 47
C046−0027, 47
C048−0005, 47
C048−0006, 45 , 47
C051−0068, 23
C051−0070, 10
C051−0071, 23 , 24
C051−0074, 10
C051−0075, 39
C051−0077, 33 , 35 , 37
C051−0083, 24
C051−0092, 11
C051−0093, 11
C051−0094, 25
C051−0095, 25
C051−0096, 25
C051−0097, 25
C051−0098, 25
C061−0012, 33 , 35 , 37
C061−0015, 33 , 35
C061−0017, 33 , 35 , 37
C061−0018, 33 , 35 , 37
C061−0019, 37
C071−0008−02, 19
C071−0009, 14 , 15
C071−0012−02, 14 , 15
C071−0019, 14 , 15
C091−0017, 42 , 45 , 47
C091−0024, 39
C091−0031, 11
C091−0032, 11
C091−0036, 47
C110−0021, 37
C110−0144, 39
C110−0147, 39
C110−0149, 45
C110−0152, 33 , 35 , 37
C110−0161, 33 , 35 , 37
C110−0162, 39
C110−0165, 33 , 35 , 37
C110−0166, 39
C110−0177, 42 , 47
C110−0179, 45
C110−0181, 47
C110−0182, 45
C110−0199, 35 , 37
C110−0200, 33
C110−0211, 33 , 35
C115−0119, 26
C115−0120, 26
C130−0097, 45 , 47
C130−0118, 33 , 35 , 37
C130−0119, 33 , 35 , 37
C130−0120, 33 , 35 , 37
C130−0121, 33 , 35
C130−0125, 37
C130−0127, 37
C130−0136, 40
C140−0004, 33 , 35 , 37
C190−0047, 19
C190−0048, 19
C210−0003−01, 45
C210−0003−02, 45
C210−0003−03, 45
C210−0003−04, 45
C220−0005, 39
C230−0049, 7
C230−0057, 35 , 37
C230−0058, 33
C250−0005, 30
C250−0009, 29
C260−0002−01, 37
C260−0002−03, 37
Publication A034Y540 Parts ManualIssue 2 − 8-2011 Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 532011 Copyright Cummins Power Generation
Part No. Page Part No. Page Part No. Page Part No. Page
Numerical Index (Continued)
C260−0002−05, 37
C290−0565, 20 , 21 , 22
C290−0637, 48
C290−0638, 48
C290−0639, 48
C290−0640, 48
C290−0735, 26
C310−0012, 31
C330−0016, 8 , 19
C330−0024, 27 , 28
C335−0031, 14 , 15
C335−0032, 14 , 15
C350−0020, 17
C350−0025, 17
C350−0030, 16 , 17
C350−0035, 16 , 17
C350−0048, 10
C350−0050, 16
C360−0017, 19
C360−0040, 28
C360−0044, 27
C360−0046, 27 , 28
C360−0047, 27 , 28
C360−0048, 28
C360−0049, 14 , 15
C360−0054, 19
C360−0055, 14 , 15
C360−0056, 10
C370−0022−01, 45 , 47
C370−0027−03, 33 , 35 , 37
C370−0028−03, 33 , 35 , 37 ,39 , 42 , 45 , 47
C370−0029−01, 45
C370−0029−02, 45 , 47
C370−0029−04, 13 , 25 , 45
C370−0029−05, 31 , 47
C370−0030−03, 11 , 19 , 39
C370−0030−04, 42 , 45 , 47
C370−0030−05, 16 , 17 , 39
C370−0030−06, 45 , 47
C370−0030−08, 39
C370−0031−02, 13
C370−0031−04, 10 , 19 , 20 ,21 , 22 , 23 , 24 , 26 , 31
C370−0031−05, 45 , 47
C370−0035−04, 31
C370−0040−06, 14 , 15
C370−0044−20, 19
C370−0045−03, 10
C370−0046−05, 10
C370−0046−07, 10
C370−0046−09, 20 , 21 , 22
C370−0047−07, 14 , 15
C370−0057−05, 20 , 21 , 22
C370−0058−03, 22
C370−0058−04, 20 , 21
C370−0061−05, 33 , 35 , 37 ,40 , 41
C370−0061−07, 33 , 35 , 37
C370−0067−04, 47
C370−0067−06, 47
C370−0068−03, 14 , 15 , 33 ,35 , 37
C370−0069, 11
C370−0070−05, 33 , 35 , 37
C380−0001−08, 11
C380−0017, 35
C380−0019, 39
C380−0020, 16 , 17 , 39 , 45 ,47
C380−0021, 19 , 20 , 21 , 22 ,23 , 24 , 26 , 31 , 45 , 47
C380−0025, 31
C380−0034, 10 , 20 , 21 , 22
C380−0035, 42 , 45 , 47
C380−0041, 33 , 35 , 37
C380−0042, 10
C396−0002−X, 39
C405−0302, 31
C420−0013, 33 , 35 , 37
C635−0001, 27 , 28
C635−0002, 27 , 28
C635−0011−02, 27
C635−0011−03, 28
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