C2

72
Surface Finishing Devices 2

description

3 company a 14/05/2012 DiamondFiles.....................................................................................................2 Ruby&CeramicStones................................................................................8 ToolClamps.....................................................................................................10 www.dmeeu.com - www.dmeeu.com - 1 14/05/2012 Tools & Accessories For Ultrasonic Work 3 A COMPANY

Transcript of C2

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Surface Finishing Devices

2

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MicromotorsInfo ............................................................................................................................3

Ultrasonic Lapp & Polishing Machines ................................................4

Accessories ...........................................................................................................6

Ultrasonic Polisher ...........................................................................................7

Powerpack ............................................................................................................9

Hand Pieces ......................................................................................................12

Motors ..................................................................................................................15

Heads ....................................................................................................................16

Accessories ........................................................................................................20

Grande .................................................................................................................22

Maxima ................................................................................................................24

Suspended MotorsMotors ..................................................................................................................26

Hand Pieces .....................................................................................................32

PneumaticHand Grinders & Filing Machines ........................................................46

TurboLap Air Profilers ..................................................................................51

WeldingMicrotec ..............................................................................................................61

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Ultraform UF 5600 - UF 2600 Info

Ultrasonic lapp- and polishing machines

The use of ultrasonic energy in combination with conventional machining tools for the finishing of very small areas of molds and tools makes it possible to achieve a high-quality surface finish and to save time com-pared with conventional polishing methods.

The consistent development of the Ultraform systems as regards performance, efficiency and handling is bringing decisive improve-ments in the machining of spark-eroded gates, slots, cavities and complicated con-tours.

• 50 % increase in performance compared with previous models.

• New control electronics ensure a con-stant work output even when there is a variation in cutting pressures.

• The amplitude/stroke length is in the range 4-40 µm for optimum finishing.

• New, expanded tool range including ceramic stones and synthetic resin-bonded diamond stones.

• Universal hand piece UF 9700 enables the employment of the complete tool programme. Standard tools with M4 connecting thread for machining of small molds and tools with M6 connect-ing thread for large machining depths are available to the user. Special adapt-ers also ensure that customised tools can be used.

• Model UF 5600 also permits the use of Argofile AF-Series electromechanical hand pieces. Modern transformer elec-tronics achieve a constant torque and increased operational reliability of the hand pieces.

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REF €UF 5600 4303,95

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Micromotors

Ultrasonic lapp and polishing machinesUF 5600

Includes:

• 1 ultrasonic hand piece UF 9700• 1 wooden case for Ultrasonic hand piece• 1 ultrasonic hand piece PHP 35• 1 toolbox• assembly spanner• ear (plugs) protection• fuses• 1 adaptor MS 0064• 1 protection cap UF 7025• 1 diamond file SE 8851, SE 8751, SE 5845,

SE 5745• 1 diamond stone SD 5831, SD 5851,

MD 8862• 1 diamond stone MD 4872, MD 4772• 1 ceramic stone SC 4548, SC 4448,

SC 4561, • SC 4461, SC 1530, SC 1430• 1 polishing wood SO 1103, SO 4163• 1 tool clamp MX 4008, MX 4020, MX 4010, • MX 4030, MX 1030, UF 7023• The model enables the use of Argofile

AF-series electromechanical hand pieces.

Description UF 5600Supply voltage 220 V~ ± 10%, 50 HzPower output 45 W max.

Output adjustment continuously variablePower consumption 200 W

Frequency of vibration 20,0 - 30,0 kHzFrequency adaption auto. comp.Amplitude (stroke) 4 - 40 µm

Fuse 1,5 A (REF UF 7031)Dimensions 162 x 280 x 210 mm

Weight 3,700 kg

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REF €UF 2600 3980,55

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Ultrasonic lapp and polishing machines UF 2600

Includes:

• 1 ultrasonic hand piece UF 9700• assembly spanner• ear (plugs) protection

Description UF 2600Supply voltage 220 V~ ± 10%, 50 HzPower output 45 W max.

Output adjustment continuously variablePower consumption 100 W

Frequency of vibration 20,0 - 30,0 kHzFrequency adaption auto. comp.Amplitude (stroke) 4 - 40 µm

Fuse 1,5 A (REF UF 7031)Dimensions 178 x 210 x 154 mm

Weight 2.400 kg

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REF €UF 9700 1244,25

REF €UF 7503 121,8

REF €UF 7504 90,18

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Micromotors

Hand piece

Foot switch

Foot switch

UF 9700

UF 7503

UF 7504

Description UF 9700Cable length 2 m

Connecting thread M6 or M4 with adaptorsDimensions Ø 15 x Ø 28 x 154 mm

Weight 0,130 kg

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Ultrasonic polisher UM 1200

The small, compact, entry-level model as an inexpensive alternative to our UF 2600 and UF 5600 ultrasonic polishers. The UM 1200 is a high-performance ultrasonic polisher which is very easy to operate.

UM 1200 acoustic polishers are used for finish-ing very small moulds and tools, such as erod-ed bars, slots and other recesses with complex outlines. The vibration-free Ultraform hand piece is connected to the unit via a flexible cable. The stroke range of the tool is continu-ously adjustable between 10 and 35 µm at a frequency of 18 - 25 Hz.

Finishing particularly deep outlines is carried out just as effectively as that of tiny mold inserts with special tools. The high frequency and short stroke yield outstanding results, whilst being much faster than conventional methods.

Includes:• 1 powerpack• 1 UM 1201 ultrasonic hand piece• 1 handpiece support• 1 mains cable• 1 tool set comprising: 1 wrench 2 tool holders UM 1205, UM 1206 2 adapters UM 1203, UM 1204 1 UM 1202 On/Off foot switch 2 sintered diamond files 6 diamond files 2 ceramic stones

A wide range of finishing tools is available

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REF €UM 1200 1963,06UM 1201 560,04UM 1202 67,64

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Micromotors

Ultrasonic polisher

Adapters

UM 1200

UM 1203

REF €UM 1203 adaptor M4 25,7UM 1204 adaptor M6 25,7UM 1205 adaptor dia. 3mm 39,52UM 1206 tool holder 39,52

Description UM 1200Supply voltage 240 V~, 50/60 HzPower output 36 W

Output adjustment two levelsPower consumption 46 W

Frequency of vibration 18 - 25 kHzFrequency adaption auto. comp.Amplitude (stroke) 10 - 35 µm

Fuse 1,5 A Dimensions 190 x 140 x 89 mm

Weight 0,700 kg

UM 1205

UM 1204

UM 1203

UM 1206

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REF €PA 480 728,7

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Powerpack PA 480

Description PA 480Supply voltage 230 V~ ± 10%, 50 HzOutput voltage 0 - 30 V = (DC)Power output max. 2 x 70 W

Outputs 2, individually controlled Fuse 2,0 A

Dimensions 259 x 240 x 81 mmWeight 3,900 kg

The completely re-designed power pack PA 480 offers improved engineering paired with modern outlook. The well arranged foil control panel protects the unit from acidic substances. Power output depending on utilisation factor is controlled by integrated micro control con-ducters.By using modern MOFSET-technology a minimum amount of power dissipation is obtained, which also results in low heating of the power pack.The sturdy metal housing is shock-proof and dirt resistant. Appropriate hand pieces are available to suit the various applications. The Argofile units have been designed in accordance with the latest state-of-the-art and ergonomic requirements. By all means a fatigue-free operation is ensured since the power pack is running in a silent and low vibration manner. The hand pieces are connected to the unit via flex-ible cables.

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REF €PS 220 PP 271,95

REF €VC 10 110,83

REF €FS 18 57,81

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Micromotors

Maxima power pack

Foot control for PS 220 PP

PS 220 PP

TPF-77

Features:• powerful single powerpack system from

MAXIMA starter kit• compact size, continual variable speed-

control• automatic stop with alarm beep & red

light• resets when overloaded• 1 connection for LA micro motor

Foot switch for PA 480

Foot switch for PA 480

VC 10

FS 18

Foot switch for continuously variable power control

On-/ Off- Foot switch

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REF €EC 30 44,57

REFLA 051 LA 211 LA 231 LA 05 LA 21 LA 23 JA 15

694,62 659,24 715,62 • 332 • 253,05

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Extension cord EC 30

Standard hand pieces LA ... / JA 15

Hand operated quick release collet mecha-nism for rapid tool change.

Includes:Replacement carbon brushes, assembly wrench for changing collet chucks and collet chucks SP 001 (Ø 2.35 mm) and SP 002 (Ø 3.0 mm).

Description LA 051 (one piece) LA 211 LA 231Standard head JA 15

Rated input volt. 0 - 30 V =Motor LA 05 LA 21 LA 23

Rotation speed 0 - 55.000 min-1 0 - 15.000 min-1 0 - 30.000 min-1

Max. shaft output 40 W 60 W 70 WMax. shaft torque 0,031 Nm 0,088 Nm 0,065 Nm

Dimensions Ø 27x150 mm Ø 32x170 mm Ø 32x170 mmWeight 0,190 kg 0,270 kg 0,270 kg

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REF € REF € REF €LA 216 713,88 JR 21 90 361,08 LA 21 332

REF € REF € REF €LA 217 750,73 JS 21 120 423,09 LA 21 332

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Micromotors

Hand operated quick release collet mecha-nism for rapid tool change.

Hand operated quick release collet mecha-nism for rapid tool change.

Angle hand piece 90°

Angle hand piece 120°

LA 216/JR 21 90/LA 21

LA 217/JS 21 120/LA 21

Description LA 216Head model JR 21 90

Motor LA 21Rated input volt. 0-30 V =Rotation speed 0 - 15.000 min-1

Dimensions Ø 31,6 x 166 x 53 mmWeight 0,200 kg

Description LA 217Head model JS 21 120

Motor LA 21Rated input volt. 0-30 V =Rotation speed 0 - 15.000 min-1

Dimensions Ø 31,6 x 166 x 53 mmWeight 0,200 kg

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REF € REF € REF €LA 208 842,59 LA 20 344,04 JP 11 515,04

REF € REF €JA 60 526,05 JA 65 526,05

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Polishing hand piece

Diprofil, Miniature hand-filing machine

LA 208/LA 20/JP11

JA 60/JA 65

Features: Swing stroke (0 - 1,6 mm) and stroke frequen-cy (0 - 8.000 min-1) can be adjusted freely. Tool holding fixture to max. 4 mm.

For motor LA 20

Description LA 208Head model JP 11

Motor LA 20Rated input volt. 0-30 V =Stroke frequency 0 - 8.000 min-1

Motor torque 0,073 NmDimensions Ø 31,6 x 166 x 53 mm

Weight 0,290 kg

Description JA 60 JA 65Linear Stroke 0,5 mm 1,8 mm

Stroke frequency 0 - 7.000 min-1 0 - 7.000 min-1

Toolholder Ø maxi. 3,5 mm Ø maxi. 3,5 mmDimensions Ø 24 mm Ø 24 mm

Weight 0,120 kg 0,120 kg

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REF €RE 35 723,45RE 55 723,45

REF €BS 33 670,95

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Micromotors

Filing hand piece

Belt sander hand piece

RE ...

BS 33

Description RE 35 RE 55Rated input volt 0 - 30 V = 0 - 30 V =

Stroke 0 - 6 mm 0 - 2 mm

Stroke frequency max 4.200

min-1

max 7.000 min-1

Toolholder ≥ 6,5 mm ≥ 6,5 mm

Dimensions140x40x128

mm140x40x128

mmWeight 0,675 kg 0,675 kg

Includes: • Straight sanding belt arm: BS 1-100-2 (for

6 and 8 mm sanding belts). • Triangular sanding belt arm: BS 1-100-3

(for 8 mm sanding belts). • Set of sanding belts

Description BS 33Rated input volt 0 - 30 V =

Belt speed 5 - 12 m/sDimensions 160 x 119 x 39 mm

Weight 0,400 kg

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2REF €

LA 20 344,04

REF €LA 21 332

REF €LA 23 •

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Motor

Motor

Motor

LA 20

LA 21

LA 23

JA 60

JA 65

SA 120

SAE 90

SA 90

JP 11

JS 21

JR 21

JA 45

JA 33

JA 15

SA 120

SAE 90

SA 90

JS 21

JR 21

JA 45

JA 33

JA 15

JA 45

JA 33

JA 15

Description LA 20Rated input volt 0 - 30 V =

Max. shaft output 58 WMax. shaft torque 0,088 Nm

Rotation speed 0 - 8.000 min-1

Dimensions Ø 32 mm x 99 mmWeight 0,170 kg

Description LA 21Rated input volt 0 - 30 V =

Max. shaft output 60 WMax. shaft torque 0,088 Nm

Rotation speed 0 - 15.000 min-1

Dimensions Ø 32 mm x 99 mmWeight 0,170 kg

Description LA 23Rated input volt 0 - 30 V =

Max. shaft output 70 WMax. shaft torque 0,065 Nm

Rotation speed 0 - 30.000 min-1

Dimensions Ø 32 mm x 99 mmWeight 0,170 kg

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REF €JA 15 253,05

REF €JA 33 343,35

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Micromotors

Includes:• Collet chucks 2,35 + 3,0 mm suitable for

motors LA 20, LA 21, LA 23. • Suitable collet chucks SP ... of sizes 0,5

to 3 mm

Includes:• Collet chuck 6,0 mm suitable for motors

LA 20, LA 21, LA 23.• Suitable collet chucks SP ... of sizes 2.35

to 6.35 mm

Standard head

High performance head

JA 15

JA 33

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2REF €JA 15 253,05

REF €JR 21 90 361,08

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Includes:• Collet chuck 3,0 mm suitable for motors

LA 20, LA 21, LA 23.• Suitable collet chucks SP ... of sizes 2.0 to

3.2 mm

Includes:• Collet chucks 2,35 + 3,0 mm, suitable for

motor LA 20, LA 21.• Suitable collet chucks SP ... of sizes 2.0 to

3.2 mm

Special head

Angle head 90°

JA 45

JR 21 90

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REF €JS 21 120 423,09

REF €JP 11 515,04

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Includes:• Collet chucks 2,35 + 3,0 mm, suitable for

motor LA 20, LA 21.• Suitable collet chucks SP ... of sizes 2.0 to

3.2 mm

Features:• Suitable for motor LA 20, LA 21.• Swing stroke (0-1,6 mm) and stroke fre-

quency (0-8.000 min-1) can be adjusted freely.

• Tool holding fixture to max. 4 mm.

Angle head 120°

Swivel head

JS 21 120

JP 11

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2REF €

SAE 90 328,39

REF €UT 15 155,4

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Features:• Special head model for deburring of

bores suitable for motors LA 20, LA 21. Includes:• Collet chuck JRS 90 / 1,6 • Custom made deburring tools with shaft

Ø 1,6 mm upon request

Features:• Speed reduction 1:4• four times increase in torque• ball-closing coupling between motor and

head• Suitable for motors LA 20, LA 21, LA 23

Angle head

Step-down gear

SAE 90

UT 15

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REF d € REF d € REF d €RSP 050 0,5 12,61 RSP 110 1,1 12,61 RSP 170 1,7 12,61RSP 060 0,6 12,61 RSP 120 1,2 12,61 RSP 180 1,8 12,61RSP 070 0,7 12,61 RSP 130 1,3 12,61 RSP 190 1,9 12,61RSP 080 0,8 12,61 RSP 140 1,4 12,61 RSP 200 2,0 12,61RSP 090 0,9 12,61 RSP 150 1,5 12,61 RSP 235 2,35 •RSP 100 1,0 12,61 RSP 160 1,6 12,61

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Collet chucks

Collet chucks

Reducing collet chucks (for SP 002)

SP ...

JRS 90

RSP ...

REF d for heads €SP 001 2,35

JA 15, JA 45,JR 21, JS 21

•SP 002 3,00 •SP 003 3,20 •

REF d for heads €SP 061 2,35

JA 33

•SP 062 3,00 •SP 063 3,20 •SP 060 6,00 •

REF d for heads €JRS 90 1,6

SAE 90SA 90, SA 120

91,26JRS 90 2,35 91,26JRS 90 3,0 91,26

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REF €RM 01 6,14

REF €AF 5001 •

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Hand piece resting stand

Tool box

RM 01

AF 5001

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18 mm 27 mm

161 mm

25 mm

REF €BLH 600 577,5

REF €BLH 600 ST 1039,5

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Micromotors

Super high speed brushless handpiece

Grande hybrid micromotor system

BLH 600

BLH 600 ST

Features:• Super high speed Max. 50000 rpm• Silent Construction• High torque 230 Watt• Weight: 230 gr

Features:• Super high speed 50000 rpm• Silent Construction• Auto Cruise system• RPM Digital Display• Long Time operation• Ego diagnostic System with Alarm • Easy Collet change - standard 3mm

installed• 2 possible connections: 1 conventional/1

brushless

Includes:• 1x Super high speed brushless handpiece

(BLH600)• 1x Hybrid controller (GRC2000)• 1x Speed control foot pedal (GRF60)• 2x Hand piece holder (GRC02)• 1x Diamond points set (DBS30)• 1x Collet changing jig set ( BLH6070)

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REF €BLS 500 ST 1039,5

REF €BLS 500 577,5

REF €BLH ADA 129,15

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Grande hybrid micromotor system

Super high speed brushless handpiece

High torque adaptor

BLS 500 ST

BLS 500

BLH ADA

Features:• idem as BLH 600 ST

Includes:• 1x Super high speed brushless hand-

piece (BLS500)• 1x Hybrid controller (GRC2000)• 1x Speed control foot pedal (GRF60)• 2x Hand piece holder (GRC02)• 1x Diamond points set (DBS30)• 1x Collet changing jig set ( BLH6070)

Features:• Light-weight• smaller body• Super high speed Max. 50000 rpm• Silent Construction• High torque 230 Watt• Weight: 167 gr

Features:• More than double the torque of your

system• For Grande hand piece BLH600 only• For various heads: JA15, JA33, JA11,

JA45, JR21, JS21, JA60 & JA 65Remark: Adjust lower rpm on your system to avoid unnecessary high speed.

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MAX 35 ST 500,84

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Micromotors

Maxima 80 high torque setMAX 35 ST

Features:• Rotation speed 0-35000 rpm max• Adjustable torque, max 6.5 Ncm• Input voltage controller:

AC100, 120, 220 V 50/60 Hz single phase

• Output voltage controller: DC3 - 30 V, 0.4 A

Includes:• 1x Micromotor handpiece (PHP35)• 1x Controller (PSC80)• 1x Speed control foot pedal (TPF70)• 1xHand piece cradle (TRC02)• 1 pair of carbon brushes• 1x Collet chuck wrenches

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REF €PHP 35 •

REF €MMP 33 ST 327,98

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Hand piece

Mobile micro grinder system set

PHP 35

MMP 33 ST

Features:• Suitable for motor Maxima & Grande• Rotation speed: 0 - 35000 rpm max• Dimensions: 26mm x 150 L mm• Weight: 200 gr• Standard collet chuck mounted: 3mm

Includes:• 1 Micromotor handpiece:

Rotation speed: 0-33000 rpm max. Dimensions: 25mm x 143 L mm

• Controller: Battery type: Ni-Mh Charger time: 3 hrs Continuous working time: 140 mins Input voltage: AC 100V - 240V, 50/60 Hz

• On/off foot pedal• Handpiece cradle• AC power adaptor• Power cord

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Diamond Files

Color code

Electro-bondedUE ... / ME ... / SE ...

REF Grain Color a x b l1 l2 l3 d € ShapeUE 5851 200 red 1 x 5 145 125 20 M 8 74,93

a

b

UE 5751 320 black 1 x 5 145 125 20 M 8 76,82UE 5551 600 white 1 x 5 145 125 20 M 8 76,82UE 5881 200 red 1 x 8 145 125 20 M 8 73,45UE 5781 320 black 1 x 8 145 125 20 M 8 73,45UE 5581 600 white 1 x 8 145 125 20 M 8 73,45

a x bME 9881 200 red 1 x 8 93 73 20 M 6 73,4

ab

ME 9781 320 black 1 x 8 93 73 20 M 6 73,4ME 9581 600 white 1 x 8 93 73 20 M 6 73,4

a x bME 9851 200 red 1 x 5 93 73 20 M 6 75,59

a

b

ME 9751 320 black 1 x 5 93 73 20 M 6 73,4ME 9551 600 white 1 x 5 93 73 20 M 6 75,59

a x bSE 4841 200 red 1 x 4 37 28 15 M 4 40,77

a

b

SE 4741 320 black 1 x 4 37 28 15 M 4 40,77SE 4541 600 white 1 x 4 37 28 15 M 4 40,77

a x bSE 8851 200 red 1 x 5 133 124 40 M 4 57,28

a

b

SE 8751 320 black 1 x 5 133 124 40 M 4 57,28SE 8551 600 white 1 x 5 133 124 40 M 4 57,28

a x bSE 5845 200 red 0,5 /1x4 44 – 15 M 4 39,59

a

b

SE 5745 320 black 0,5 /1x4 44 – 15 M 4 39,59SE 5545 600 white 0,5 /1x4 44 – 15 M 4 39,59

a x bSE 7841 200 red 4 x 1 34 25 15 M 4 38,08

b

a

SE 7741 320 black 4 x 1 34 25 15 M 4 38,08SE 7541 600 white 4 x 1 34 25 15 M 4 38,08

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Electro-bonded UE ... / ME ... / SE ...

Color code

REF Grain Color a l1 l2 l3 d € ShapeSE 3803 200 red 3 34 25 15 M 4 45,58

a

SE 3703 320 black 3 34 25 15 M 4 45,58SE 3503 600 white 3 34 25 15 M 4 45,58

d 1SE 6803 200 red 3 34 25 15 M 4 40,49

d1

SE 6703 320 black 3 34 25 15 M 4 40,49SE 6503 600 white 3 34 25 15 M 4 40,49

a x b

SE 5532 600 white 3 x 2 34 25 15 M 4 43,62 ba

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Diamond Files

SinteredMD ... / SD ...

REF Grain Color a x b l1 l2 l3 d € Shape

MD 8862 200 red 1,5 x 6 80 71 15 M 6 77,35

a

b

MD 8762 320 black 1,5 x 6 80 71 15 M 6 77,35

a x b

MD 9865 200 red 0,5/1,5x6 80 71 15 M 6 126,99

a

b MD 9765 320 black 0,5/1,5x6 80 71 15 M 6 126,99

a x b

SD 5861 200 red 1,0 x 6 62 53 18 M 4 72,01

a

b

SD 5761 320 black 1,0 x 6 62 53 18 M 4 72,01

a x b

SD 5831 200 red 1 x 3 41 32 10 M 4 72,01

a

b

SD 5731 320 black 1 x 3 41 32 10 M 4 72,01

Color code

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Color code

Sintered MD ... / SD ...

REF Grain Color a x b l1 l2 l3 d € Shape

SD 5851 200 red 1 x 5 41 32 10 M 4 79,08

a

b

SD 5751 320 black 1 x 5 41 32 10 M 4 79,08

d 1SD 1802 200 red 2 37 28 7 M 4 55,52

d1

SD 1702 320 black 2 37 28 7 M 4 55,52SD 1602 500 blue 2 37 28 7 M 4 55,52SD 1302 1000 green 2 37 28 7 M 4 55,52SD 1803 200 red 3 39 30 10 M 4 56,31SD 1703 320 black 3 39 30 10 M 4 56,31SD 1603 500 blue 3 39 30 10 M 4 56,31SD 1303 1000 green 3 39 30 10 M 56,31

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Diamond Files

SinteredMD ... / SD ...

Color code

REF Grain Color a x b l1 l3 d € ShapeSD 4831 200 red 1 x 3 24 15 M 4 45,75

a

b

SD 4731 320 black 1 x 3 24 15 M 4 45,75SD 4631 500 blue 1 x 3 24 15 M 4 45,75SD 4331 1000 green 1 x 3 24 15 M 4 45,75SD 4851 200 red 1 x 5 24 15 M 4 53,71SD 4751 320 black 1 x 5 24 15 M 4 53,71SD 4651 500 blue 1 x 5 24 15 M 4 53,71SD 4351 1000 green 1 x 5 24 15 M 4 53,71

a x bSD 4862 200 red 1,5 x 6 34 25 M 4 79,76

a

b

SD 4762 320 black 1,5 x 6 34 25 M 4 79,76SD 4662 500 blue 1,5 x 6 34 25 M 4 79,76SD 4362 1000 green 1,5 x 6 34 25 M 4 79,76

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Ceramic stones SC... / LD ...

Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.

REF Grain Shape Color a x b l €

SC 4948 120 flat green 0,8 x 4 40 5 81,01SC 4848 180 flat gold 0,8 x 4 40 5 81,01SC 4748 300 flat light brown 0,8 x 4 40 5 67,9SC 4648 400 flat orange 0,8 x 4 40 5 67,9SC 4548 600 flat brown 0,8 x 4 40 5 67,9SC 4448 800 flat blue 0,8 x 4 40 5 56,78SC 4348 1000 flat white 0,8 x 4 40 5 56,78SC 4248 1200 flat red 0,8 x 4 40 5 56,78

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Ruby & Ceramic Stones

Ceramic stonesSC ... / LC ...

REF Grain Shape Color a x b l €

SC 4968 120 flat green 0,8 x 6 40 5 100,78SC 4868 180 flat gold 0,8 x 6 40 5 100,99SC 4768 300 flat light brown 0,8 x 6 40 5 100,99SC 4668 400 flat orange 0,8 x 6 40 5 100,99SC 4568 600 flat brown 0,8 x 6 40 5 100,99SC 4468 800 flat blue 0,8 x 6 40 5 87,05SC 4368 1000 flat white 0,8 x 6 40 5 87,05SC 4268 1200 flat red 0,8 x 6 40 5 87,05SC 4941 120 flat green 1,0 x 4 40 5 70,49SC 4841 180 flat gold 1,0 x 4 40 5 70,49SC 4741 300 flat light brown 1,0 x 4 40 5 58,86SC 4641 400 flat orange 1,0 x 4 40 5 58,86SC 4541 600 flat brown 1,0 x 4 40 5 58,16SC 4441 800 flat blue 1,0 x 4 40 5 51,88SC 4341 1000 flat white 1,0 x 4 40 5 51,88SC 4241 1200 flat red 1,0 x 4 40 5 52,58SC 4961 120 flat green 1,0 x 6 40 5 102,23SC 4861 180 flat gold 1,0 x 6 40 5 102,23SC 4761 300 flat light brown 1,0 x 6 40 5 86,37SC 4661 400 flat orange 1,0 x 6 40 5 86,37SC 4561 600 flat brown 1,0 x 6 40 5 86,37SC 4461 800 flat blue 1,0 x 6 40 5 73,48SC 4361 1000 flat white 1,0 x 6 40 5 73,84SC 4261 1200 flat red 1,0 x 6 40 5 73,84LC 4962 120 flat green 2,0 x 6 40 5 131,26LC 4862 180 flat gold 2,0 x 6 40 5 131,26LC 4762 300 flat light brown 2,0 x 6 40 5 126,25LC 4662 400 flat orange 2,0 x 6 40 5 124,1LC 4562 600 flat brown 2,0 x 6 40 5 133,39LC 4462 800 flat l blue 2,0 x 6 40 5 115,51

Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.

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Ruby & Ceramic Stones

Ceramic stones SC ... / LC ...

Dimensions 2,0 x 2,0 x 40 mm, available in all grain sizes upon request.

REF Grain Shape Color a x b l €

LC 4362 1000 flat white 2,0 x 6 40 5 115,51LC 4262 1200 flat red 2,0 x 6 40 5 115,51LC 4912 120 flat green 2,0 x 12 40 5 246,93LC 4812 180 flat gold 2,0 x 12 40 5 •LC 4712 300 flat light brown 2,0 x 12 40 5 248,21LC 4612 400 flat orange 2,0 x 12 40 5 248,21LC 4512 600 flat brown 2,0 x 12 40 5 248,21LC 4412 800 flat blue 2,0 x 12 40 5 212,78LC 4312 1000 flat white 2,0 x 12 40 5 212,78LC 4212 1200 flat red 2,0 x 12 40 5 202,65

ØSC 1930 120 round green 3,0 30 5 91,75SC 1830 180 round gold 3,0 30 5 91,75SC 1730 300 round light brown 3,0 30 5 91,75SC 1630 400 round orange 3,0 30 5 91,75SC 1530 600 round brown 3,0 30 5 91,75SC 1430 800 round blue 3,0 30 5 77,75SC 1330 1000 round white 3,0 30 5 77,75SC 1230 1200 round red 3,0 30 5 77,75

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s

✘ ✘ ✘

✘ ✘ ✘

✘ ✘ ✘

REF d €SX 1002 2 29,59SX 1003 3 29,59SX 1004 4 29,59SX 1005 5 29,59SX 1006 6 29,59

REF s €SX 4012 2 29,59

REF s €SX 4008 0.8 29,59SX 4011 1.1 29,59SX 4031 3.1 29,59SX 4033 3.1 29,59

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Tool Clamps

Tool clamps

Tool clamps

Tool clamps

SX 10 ...

SX 4012

SX 40 ...

For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel

For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel

For ultrasonic handpiece UF 9000 and UF 9700 with adaptor Material: steel

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✘ ✘ ✘

REF d1 d2 d3 l €MS 0064 M4 M6 8 16 12,04MS 0086 M6 M8 10 14 12,17

REF d €LX 1000 1,1 •LX 1010 2,1 14,66

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For ultrasonic handpiece UF 7000

For ultrasonic handpiece UF 9700 and UF 7000 with adaptor Material: steel

Tool clamps

Adaptors

LX ...

MS ...

MS 0064(for UF 9700)

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✘ ✘ ✘

✘ ✘ ✘

✘ ✘ ✘

REF d €MX 1020 2,0 33,25MX 1030 3,0 33,25MX 1033 3,3 33,25

REF s €MX 4008 0,8 33,25MX 4010 1,0 33,25MX 4020 2,0 33,25MX 4030 3,0 33,25MX 4033 3,3 33,25

REF s €MX 4110 1,0 33,25MX 4120 2,0 33,25MX 4130 3,0 33,25MX 4133 3,3 33,25MX 4140 4,0 33,25MX 4150 5,0 33,25

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Tool Clamps

Tool clamps

Tool clamps

Tool clamps

MX 40 ...

MX 41 ...

MX 10 ...

For ultrasonic handpiece UF 9700 Material: steel

For ultrasonic handpiece UF 9700 Material: steel

For ultrasonic handpiece UF 9700 Material: steel

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HM PRE 24 J

REF €HM PRE 24 J 364,35

REF €HM PRE FC 24 01 158,59HM PRE FC 24 02 261,25HM PRE FC 24 03 269,89

HM PRE FC 24 0...

01 02

03

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1. electronic foot control (pedal) up to 24000 min-1; continuous speed regulation

2. electronic foot control (round) up to 24000 min-1; continuous speed regulation

3. desk control up to 24000 min-1; conti-nuous speed regulation

Suspended Motor Premium

Features:

• continuous speed regulation up to 24000 rpm

• power 800 W• high performance at low speed• safe soft start-up• to use with electronic speed control, also

available with speed limitation control

Controller

Collet chucks for BWASP ...

REF d for handpiece €SP 1423 2,35 BWA 35 - BWA 45 55,37

SP 1430 3,0BWA 35 - BWA 45 - BWA 50

55,37

SP 1460 6,0 BWA 35 - BWA 50 55,37

Suspended Motors

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HM FLEX J-P

HM FLEX J

REF €HM FLEX J-P DUP 145,95HM FLEX J-P EXP 145,95

REF €HM FLEX J DUP 145,95HM FLEX J EXP 145,95

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Flexible shaft

Flexible shaft

Features:

• connection type “J”• with expanding spring or duplex spring• 6 x 1100 mm• motor side connection: Quick-change

(universal fit)

Features:

• connection type “J”• with expanding spring or duplex spring• 6 x 1100 mm• motor side connection: Standard connec-

tion type

“J-type”: Standard motor connection

“P-type” : Quick-change motor connection (fits all)

Suspended Motors

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REF €HM ACC 01 523,73HM ACC 02 122,17

HM ACC 03 58,22

REF €HM PRE 24 JP SET 708,75

HM PRE 24 JP SET

HM ACC 0...

01 02 03

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1. movable telescopic stand with tool deposit

2. telescopic table stand3. toolholder

Includes:

• Suspended motor Premium (HM PRE 24 J)• electronic foot control (HM PRE FC 24 02)• Quick-change flexible shaft

(HM FLEX J-P DUP)handpiece not included

Premium Series Set

Accessories

Suspended Motors

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REF €MO 900 770,46

REF €MO 901 592,35

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Includes:• Motor with foot/hand switch • MO 901• Flexible shaft MO 902

Features:• Handpieces HD 50, HD 100, BWA 35,

BWA 45 for rotating and linear motions• Replaceable air filter• Load-dependable power adaption via

the electronic control system• Distinctive reduction of the common

heat development

Universal suspended/stationary motor

Motor with foot/hand switch

MO 900

MO 901

Description Mo 901Supply Voltage 220 V~ ± 10%, 50 Hz

Power 900 W max.

Rotation speed7.500 - 25.000 min-1

continuousWeight 3,100 kg

Revolution limit set in 5 steps

max 25000 min-1

18000 min-1

14000 min-1

11000 min-1

7500 min-1

Suspended Motors

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REF €MO 902 197,56

REF €HD 50 833,7

REF €FF 496 153,57

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Flexible shaft with rotating clip-lock

Diprofil, Filing hand piece

MO 902

HD 50

Description MO 902Rotation max. 25.000 min-1

Shaft-Ø 5 mmLength 1.200 mm

Features:• For light and medium duty filing opera-

tions

Description HD 50Tool holder max. 3.5 mmDimensions 124 x 33 x 135 mm

Stroke length 0,2/6,0 mmWeight 0,45 kg

Stroke ratio max. 10.000/min

Features:• Height 680 - 1.150 mm

Table standFF 496

Suspended Motors

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REF €BWA 35i 200,55

BWA 35i

REF €HD 100 880,95

REF €BWA 35 272,11

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Diprofil, Filing hand piece HD 100

Features:• For heavy duty and medium filing opera-

tions

Description HD 100Tool holder max. 6,4 mmDimensions 124 x 33 x 135 mm

Stroke length 0,5/6,0 mmWeight 0,60 kg

Stroke ratio max. 10.000/min

Handpiece BWA 35

Includes:• Collet chuck SP 1423 (Ø2,35) • Collet chuck SP 1430 (Ø3,0) • Others upon request

Description BWA 35Collet chuck 2,35 - 3 mm

Length max. 240 mmRotation speed max. 24.000 min-1

• straight handpiece with collet 6 mm• cylindrical grip• clamping range: 1 - 6.35 mm

Hand piece

Suspended Motors

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REF €BWA 55 452,95

BWA 55

REF €BWA 45 246,75

REF €BWA 50 288,75

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Telescopic angle hand piece

Angle hand piece 90°

BWA 45

BWA 50

Description BWA 50Collet chuck 3 - 6 mm

Length 170 mmRotation speed max. 24.000 min-1

Description BWA 45Collet chuck 2,35 - 3 mm

Length max. 240 mmRotation speed max. 24.000 min-1

• small angle handpiece 135° with telesco-pe

• left turning only;• collets 2.35 - and 3 mm• hexagon grip• clamping range: 1 - 3.17 mm

Hand piece

Suspended Motors

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2REF €

BWA 65 183,83

BWA 65

REF €HDW 1 492,45

REF €HDW 2 492,45

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Diprofil, Miniature hand filing machines for BWA & MO 900

Diprofil, Miniature hand filing machines for BWA & MO 900

HDW 1

HDW 2

Description HDW 1Tool holder max. 3,5 mmDimensions 124 x 33 x 135 mm

Stroke length 0,5 mmWeight 0,130 kg

Stroke ratio max. 10.000/min

Description HDW 1Tool holder max. 3,5 mmDimensions 124 x 33 x 135 mm

Stroke length 1.8 mmWeight 0,130 kg

Stroke ratio max. 10.000/min

• straight handpiece with collet 3 mm• hexagon grip• clamping range: 1 - 6.35 mm

Hand piece

Suspended Motors

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REF €LSA 81 654,31

REF €LWC 21 1031,1

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Includes:• Collet chuck Ø 3,0 mm

Includes:• Collet chuck Ø 6,0 mm• Set of open end spanners• Input and output hose

Pneumatic straight grinders

Pneumatic angle grinders

LSA 81

LWC 21

Description LSA 81Power 75 WLength 212 mm

Idling speed 80.000 min-1

Weight 0,160 kgAir connection R 1/8”

Description LWC 21Power 370 WLength 210 mm

Idling speed 21.000 min-1

Weight 0,660 kg

Pneumatic

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REF €LWA 80 641,45

REF €GT-MG 55SR 321,3

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Includes:• Collet chuck Ø 3,0 mm• Set of open end spanners• Input and output hose

Description LWA 80Power 75 WLength 182 mm

Idling speed 80.000 min-1

Weight 0,115 kgAir connection R 1/8”

Description GT-MG 55SRLength 180 mm

Idling speed 55.000 min-1

Weight 0,220 kg

Includes:• Collet chuck Ø 3,0 mm

Pneumatic angle grinders

Pneumatic straight grinders

LWA 80

GT-MG 55SR

Pneumatic

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REF €GT-MG 75SR 341,25

REF €HDL 50 1549,7

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Includes:• Collet chuck Ø 3,0 mm• Set of open end spanners• Input and output hose

Features:• For light and medium duty filing opera-

tions• With rotary piston motor

Pneumatic straight grinders

Pneumatic hand filing machines

GT-MG 75SR

HDL 50

Description GT-MG 75SRLength 170 mm

Idling speed 75.000 min-1

Weight 0,190 kg

Description HDL 50Tool holder max. 3,5 mm

Operating pressure 4 barAir consumption 5 - 65 l/min

Stroke length 0,5/6,0 mmWeight 0,600 kg

Stroke ratio 1.000 - 10.000/min

Pneumatic

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REF €HDL 100 1691,14

REF €HDL 1 727,56

REF €HDL 106,05

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Features:• For medium and heavy duty filing opera-

tions• With rotary piston motor

Features:• For connection to the service unit with

on/off valve

Pneumatic hand filing machines

Pneumatic hand filing machines, Quick action coupling

Pneumatic miniature filing machine

HDL 100

HDL

HDL 1

Description HDL 100Tool holder max. 6 mm

Operating pressure 4 - 5 barAir consumption 5 - 65 l/min

Stroke length 0,5/6,0 mmWeight 0,700 kg

Stroke ratio 1.000 - 10.000/min

Description HDL 100Tool holder max. 3.6 mm

Operating pressure 4 - 5 barAir consumption max 100 l/min

Stroke length 0.25 mmWeight 0,190 kg

Stroke ratio 20.000/min

Pneumatic

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ll1

h 1h 2

d

MFB - MFA-K

REF d l l1 h1 h2 €W 10 R 3/8” 195 194 135 48 147,6W 10 R 1/2” 275 268 168 57 •

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Features:• Material: Rubber with fabric reinforce-

ment

Features:• Pmax: 16 bar• T : -100 C -> 50°C• W 10 R 3/8” incl. R 1/4” reducing nipple

Compressed-air hoses

Pneumatic maintenance equipment

LS 1060

W 10

REF d d1 Air pressure €LS 1060 6 - 13 5 •LS 1060 9 - 16 8 •LS 1060 13 - 23 15 •

Lubrication

REF Description €MFB Dipro-fog 393,88MFA-K Lubrication oil (0.5 l) 34,25

The Dipro-fog (MFB) package consists of air filter, regulator, manometer, and fog lubrica-tion device, all in one, with tubing and Dipro-fog oil (MFA-K).

Technical dataMax primary pressure: 16 barMax capacity at 7 bar: 1200 l/minHose connection: 7 mmSecondary pressure: 0,5 - 10 bar

Pneumatic

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The perfect tools with ergonomic soft grip for polishing fine detail areas and ribs and slots. The TurboLap should be used at maximum 5 bar. These tools provide excellent performance with Ceramic Super Stones and Cristones®.The TurboLap Linear is particularly powerful for polishing narrow areas and corners of precision parts and components.Outstanding efficiency by the high-torque air turbo mechanism.Use of a filter and fog lubrification device is recommended for a long service life (See chapter 4 page 33)

TurboLap LinearTLL ...

TurboLap SwingTLS ...

TLL 03 TLL 07 TLL 12 TLS 03 TLS 07 TLS 12R.P.M. 52000 28000 19000 56000 20000 14000

Work range45000 ~ 50000

22000 ~ 25000

15000 ~ 18000

48000 ~ 53000

16000 ~ 18000

10000 ~ 12000

Noise level 72 dB (A) 64 dB (A) 63 dB (A) 73 dB (A) 62 dB (A) 59 dB (A)Air con-

sumption125 nl/min 46 nl/min 45 nl/min 125 nl/min 46 nl/min 40 nl/min

Length 218 mm 218 mm 218 mm 218 mm 218 mm 218 mmWeight 180 g 180 g 180 g 180 g 180 g 180 g

TurboLap Linear and Swing ProfilersInfo

Pneumatic

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L1

L

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TurboLap Linear and Swing Profilers

TurboLap Diamond Files

TLL ... - TLS ...

DF ...

Pneumatic

Included:• 1 TurboLap ➊• 1 super collet ➋• 1 hexagonal wrench ➌• 1 ceramic stone (1x4x50#800) ➍

• 1 air hose (1.5m) ➎• 1 outer hose ➏• 2 hose bands ➐• 1 quick joint with filter ➑

REF T B L1 L Grit €

DF5-030.3 6 15 56 200 •0.3 6 15 56 400 •0.3 6 15 56 600 •

DF5-060.3 6 15 56 200 •0.3 6 15 56 400 •0.3 6 15 56 600 •

DF7-030.3 3 15 72 200 •0.3 3 15 72 400 •0.3 3 15 72 600 •

DF7-060.3 3 15 72 200 •0.3 3 15 72 400 •0.3 3 15 72 600 •

DFP-03 Set 12 pcs •

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best-seller

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Pneumatic

Features:• Stroke 0.3 mm• 52,000 RPM

Features:• Stroke 0.7 mm• 28,000 RPM

Features:• Stroke 1.2 mm• 19,000 RPM

TurboLap Linear Profiler

TurboLap Linear Profiler

TurboLap Linear Profiler

TLL 03

TLL 07

TLL 12

REF €TLL 03 288,23

REF €TLL 07 288,23

REF €TLL 12 288,23

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best-seller

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Features:• Stroke 0.3 mm• 0.1 mm left to right and 0.3 mm linear• 53,000 strokes per minute

Features:• Stroke 0.7 mm• 0.9 mm left to right and 0.7 mm linear• 18,000 strokes per minute

Features:• Stroke 1.2 mm• 2.5 mm left to right and 1.2 mm linear• 12,000 strokes per minute

TurboLap Swing Profiler

TurboLap Swing Profiler

TurboLap Swing Profiler

TLS 03

TLS 07

TLS 12

REF €TLS 03 288,23

REF €TLS 07 288,23

REF €TLS 12 288,23

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143

17

107

78

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Pneumatic

Features:• for precision grinding and polishing• Straight pencil type with 3mm collet.• 65,000 RPM

Features:• for precision grinding and polishing• 120° angle air grinder with 3mm collet.• 52,500 RPM

Air Grinder

Air Grinder

MSG-3BSN

MAG-121N

REF €MSG-3BSN 229,95

REF €MAG-121N 242,55

Features:• straight pencil type with 3mm collet.• 65,000 RPM• air consumption: 90l/min.• weight: 78 gr

Air GrinderFX-3

REF €FX-3 240,45

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020

M6 P=0,75

M6

010

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Features:• for surface grinding and polishing• 120° angle air grinder.• 35,000 RPM

Air Grinder

Cup Wheel (24 pcs)

Soft Lap (40 pcs + 1 rubber disc holder)

MAG-122N

MAG523...

MAG526...

REF €MAG-122N 242,55

REF Grit €MAG5231 20 #60 •MAG5232 20 #100 •MAG5233 20 #150 •

REF Grit/color €MAG5261 20 #240 •MAG5262 20 #320 •MAG5263 20 #400 •MAG5264 20 #600 •MAG5265 20 #800 •MAG5266 20 #1000 •MAG5267 20 #1500 •

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Pneumatic

Features:• for surface grinding and polishing• 90° angle air grinder with 3mm collet.• 23,500 RPM

Air GrinderMAG-093N

REF €MAG-093N 242,55

Pol-per System & Rubber Disc HolderMAG524...

REF Grit €MAG5241 20 #60 •MAG5242 20 #100 •MAG5243 20 #150 •MAG5244 20 #240 •MAG5245 20 #400 •MAG5246 20 #600 •

REF €MAG5291 •

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MAG5391

M7

012P=0,75

030 030

030

M7 P=0,75

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Cup Wheel (24 pcs)

Pol-per System & Rubber Disc Holder

MAG533...

MAG534...

REF Grit €MAG5331 30 #60 2,43MAG5332 30 #100 3,99MAG5333 30 #150 2,4

REF Grit €MAG5341 30 #60 6,31

130 pcs

REF Grit €MAG5342 30 #100 •

140 pcs

REF €MAG5391 •

10 pcs

REF Grit €MAG5343 30 #150 •MAG5344 30 #240 •MAG5345 30 #400 •MAG5346 30 #600 •

150 pcs + 1 rubber disc holder

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M7

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Features:• for surface grinding and polishing • 120° angle air grinder.• 23,500 RPM

Air GrinderMAG-123N

REF €MAG-123N •

Soft Lap (25 pcs + 1 rubber disc holder)MAG536...

REF Grit €MAG5361 30 #240 •MAG5362 30 #320 •MAG5363 30 #400 •MAG5364 30 #600 •MAG5365 30 #800 •MAG5366 30 #1000 •MAG5367 30 #1500 •

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Welding

In 1990, the pulsed-arc welding method was first used for repair jobs in the tool and mold-making industry and has since proved its value for a wide field of applications. High-quality repairs of tiny mold areas were achieved for the first time using this microwelding tech-nique without the negative side effects of conventional welding methods. The service life of a mold component after repair is also increased considerably and a constant quality and functional operation is thus guaranteed. Repair costs can be reduced by up to 85% by the use of special metal powder alloys which have been developed for all common types of steel. The generator and the most modern control electronics ensure a homogeneous welding pattern even under the most difficult working conditions.

Welding processWith the aid of a rotatable electrode and gentle manual pressure metal powder, sheet metal strips etc. are joined homogeneously with the cavity contour by applying electrical pulses (Fig.1). The use of powder materials is made possible by a magnetic electrode, the powder being arranged radially along the electrode. Metal powders (Fig.2), sheet metal strips (Fig.3) etc., which contain alloy-ing constituents of the parent material being welded, are melted short-term and bonded to the parent metal by means of a systematic and controlled supply of energy. This produces a clean weld seam (Figs.4 and 5) which can also be improved by various adjustment param-eters of the control unit (e. g. clock frequency of the electrical pulses, the output current etc.). Special training is not needed to carry out this welding process.

Fields of applicationInjection molds for the processing of plastics and rubber, blow molds, diecasting dies, com-pression moulds and stamping tools.

Microtec MT 1500 S, MT 2500Info

Fig. 1

1 = magnet2 = electrode3 = electrode holder4 = metal powder

Material being welded

Fig. 2

Fig. 3

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Advantages of the micro-welding process• repaired areas can be reworked by hand

or by machine.• no damage to the parent metal or defor-

mations due to the influence of heat.• no sink marks of the edge zones in the

welded area.• prevention of the formation of blow

holes or pores by the exertion of gentle pressure by the welding electrodes.

• metal powder can be picked up without difficulty and accurately conveyed to the workpiece.

• easy repolishing of the welded areas even for high-gloss finish.

• suitable for all forms of mold damage• fast and easy handling of the control unit• no need for other welding aids, e.g. pro-

tective gas• no occurrence of welding vapours harm-

ful to health

Applications• damages in areas of parting edges, pin

holes, cutting edges etc.• elimination of typical blow holes, sink

marks, pores following shield arc-weld-ing processes

• repairs of slides, ejectors, core pins, flat cores, mold edges and the large-area deposition of material by sheet metal strips

• elimination of machining faults caused by milling, EDM-machining and wire ero-sion etc.

• after design changes, modifications, and for prototype molds etc.

Welding materialsMore than 20 different welding materials are available to the user, e.g. metal powder, sheet metal strips (0.1 - 0.2 mm) as well as steel wire (ø 0.2 - 0.4 mm). The OEM welding materials are particularly suitable for build-up welding on molds- and high grade tool steels.

Microtec MT 1500 S, MT 2500 Info

Fig. 4

Fig. 5

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Welding

The type MT 2500 combines two weldig units in one:• The standard welding function for big

and small welding areas• The precision welding function for very

precise repairs of small areas

Standard function• More efficiency (up to 70%) than the

Microtec MT1500 S. Suitable for extreme-ly small up to very large tools.

• Repairs can be carried out even on mounted molds in the injection molding machine.

• Reduced machining time due to higher efficiency.

• Processing of welding sheet metals with thickness of up to 0,3mm and welding electrodes up to 0,5mm.

• Suitable for continuous performance.• Even discharge guarantee for best weld-

ing quality.

Precision function• Permanently controlled output voltage

makes precision welds possible without damaging edge zones.

• Permanent discharge of small efficiency rates at short periodes provide for tiny repairs without heat built-up and struc-tural deformation.

• The precision function is suitable for welding of ejector pin tips.

Microtec MT 1500 S, MT 2500Info

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REF €MT 1500 S 5890,5

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Includes:• Control unit, main cable, foot switch

cable for electrode holder (1.300 mm), ground cable (1.300 mm) with copper ground plate (2 x 20 x 100 mm)

• Electrode holder, black Ø 2, 3, 4 and 5 mm (1 off each)

• Electrode holder, brown Ø 2, 4 mm (1 off each)

• Magnetic electrodes Ø 2 x 50 mm; Ø 3 x 50 mm, Ø 4 x 50 mm, Ø 4 x 60 mm (1 off each)

• Standard electrodes Ø 2 x 50 mm; Ø 3 x 50 mm, Ø 4 x 50 mm (1 off each)

• Standard flat electrodes 1,2 x 5 x 35 mm• Adapter for clamping of flat electrodes• Tool cabinet• Sheet metal shears• 1 pair of protective gloves• 1 off protective glasses• 1 off adhesive tape• 1 off spare fuse• Welding powder (50 g each):

MP 66 / N 51 (approx. 63 HRC) MP 70 / N 80 (approx. 38 - 40 HRC)

• Sheet metal strips (10 off each): NAK 80 - 0,1 x 5 x 100 mm, approx. 38 - 40 HRC NTA 1 - 0,1 x 30 x 70 mm, approx. 135 HV NTA 2 - 0,2 x 30 x 70 mm, approx. 135 HV

• Cables P 501 (+), P 502 (-), PE 10 (exten-sion cable for + and -)

Hand welding machine MT 1500 S

Description MT 1500SOutput power 700 WInput voltage 230 V, 50 ~ 60 Hz

Charging voltage 600 VAControl system l SCR Pulse system

Cycle time 0,2 - 0,4 secOutput voltage 0 ~ 9 VOutput current 0 ~1.100 A

Weight 28 kgDimensions 165 x 450 x 405 mm

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REF d1 d2 l €E 201 - 2 50 63,57E 202 - 3 50 71,63E 203 - 4 50 87,31E 204 - 5 50 95,26

REF d1 d2 l €E 205 1,2 5 35 61,55E 206 2,2 5 35 86,68

REF d1 d2 l €E-SP 2 - 2 45 64,48

REF d1 d2 l €E-SR2 - 2 45 64,48

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Welding

Standard electrodes

Standard electrodes

Standard electrodes

Standard electrodes

E

E

E

E

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REF d1 d2 l €EM-R2 2 3 50 69,44EM-R3 3 3 50 76,94EM-R4 4 4 60 84,83EM-R5 5 5 60 92,33

REF d1 d2 l €EM 210 - 2 50 71,63EM 211 - 3 50 79,53EM 212 - 4 50 87,57EM 213 - 5 50 95,26

REF d1 d2 l €EM-T4 1,5 4 50 87,57EM-T5 2,5 5 50 86,68

REF d1 d2 l €E-R22 - 2 50 68,91E-R33 - 3 50 78,93E-R44 - 4 50 86,45E-R55 - 5 50 103,98

2

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Magnetic electrodes for powder

Magnetic electrodes for powder

Magnetic electrodes for powder

Standard electrodes

EM

EM

EM

E

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Welding

Welding material - wire

Welding material - sheet

MTD ...

MTB ...

REF Designation Ø Hardness for steel types €MTD 1 S 2 0,2 90 HRB All mold steels 17,76MTD 2 S 3 0,3 90 HRB All mold steels 18,15MTD 3 S4 0,4 90 HRB All mold steels 18,15MTD 4 S5 0,5 90 HRB All mold steels 17,76

REF Designation Dim. Hardness for steel types €MTB 1 NT 6 0,2 x 5 x 100 mm 30 HRC

All mold steels

169,41MTB 2 NTA 1 0,1 x 30 x 70 mm 135 HV 46,4MTB 3 NTA 2 0,2 x 30 x 70 mm 135 HV 46,4MTB 4 NS 1 0,1 x 30 x 70 mm 90 HRB 44,54MTB 5 NS 2 0,2 x 30 x 70 mm 90 HRB 44,54MTB 6 NAK 80 0,1 x 5 x100 mm 38-40 HRC preheat-treated

steel133,58

MTB 7 NAK 80 0,2 x 5 x 100 mm 38-40 HRC 133,58MTB 8 HPM 2 0,1 x 5 x 100 mm 30-35 HRC

1.2311133,58

MTB 9 HPM 2 0,2 x 5 x 100 mm 30-35 HRC 133,58MTB 10 NAK 55 0,1 x 5 x 100 mm 38-41 HRC preheat-treated

steel133,58

MTB 11 NAK 55 0,2 x 5 x 100 mm 38-41 HRC 133,58MTB 12 0,1 x 50 x 70 mm 45-48 HRC

All mold steels 95,77

MTB 13 0,2 x 50 x 70 mm 45-48 HRC 95,77MTB 14 0,2 x 5 x 100 mm 40-42 HRC Stavax 133,58

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Electrode holder / Adapter

Welding material - powder

Liquid for making paste

H / A

MTP ...

MTA 1

REF € suitable for electrodes REF € suitable for electrodesH-303 • EM-R4, EM212, EM-T4, E-R44, E-203 ø 15 mm A-403 45,17 E-205H-304 • EM-R5, EM213, EM-T5, E-R55, E-204 ø 15 mm A-404 69,2 E-206H-306 • EM-210, E-R22, E-201, E-SP2, E-SR2 ø 12 mmH-307 • EM-R2, EM-R3, EM211, E-R33, E-202 ø 12 mm

REF Designation Hardness for steel types €MTP 1 N 90 16-20 HRC All mold steels (esp. Ni alloys) 85,71MTP 2 N 51 63 HRC 1.3343, all mold steels 140,96MTP 3 N 11 50 HRC Heat-treated steels 140,96MTP 4 N 61 51 HRC 1.2343, 1.2344 140,96MTP 5 N 70 50-55 HRC All mold steels 85,71MTP 6 N 80 38-40 HRC 1. 2711 140,96MTP 7 N 55 34-41 HRC Heat-treated steels 140,96MTP 8 N 39 50-52 HRC Stavax 140,96MTP 9 SP 80 38-40 HRC Preheat-treated steels 267,55MTP 10 SP 55 38-41 HRC Preheat-treated steels 267,55MTP 11 N 5 54-56 HRC 1.2162, All mold steels 140,96MTP 12 N 6 38-45 HRC 1.2343, 1.2344 140,96MTP 13 N 14 30 HRC 1.2311, 1.2312 140,96MTP 14 N 15 30-35 HRC 1.2764 140,96MTP 15 N16 30-35 HRC 1.2767 140,96

REF Designation €MTA 1 0,5 ccm 17,76

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