C1 line DIN - 48 x 24 Transmitter Indicator...
Transcript of C1 line DIN - 48 x 24 Transmitter Indicator...
ASCON spa20021 Bollate(Milano) Italyvia Falzarego, 9/11Tel. +39 02 333 371 Fax +39 02 350 4243http://www.ascon.ite-mail [email protected]
ControllerIndicator Transmitter 1/32 DIN - 48 x 24
C1 line ccU s e r m a n u a l • M . I . U . C 1 - 3 / 0 3 . 0 1 • C o d . J 3 0 - 4 7 8 - 1 A C 1 I EISO 9001
C e r t i f i e d
ASCON spa
ULC US
LISTED
ControllerIndicator Transmitter 1/32 DIN - 48 x 24
C1 line cc
274.8
ULC US
LISTED
2
information
ccNOTES
ON ELECTRIC
SAFETY AND
ELECTROMAGNETIC
COMPATIBILITY.
Please, read carefully these instructions before proceeding withthe installation of the controller.Class II instrument, real panel mounting.
This controller has been designed with compliance to:Regulations on electrical apparatus (appliance, systems and installa-tions) according to the European Community directive 73/23/EEC amend-ed by the European Comunity directive 93/68/EEC and the Regulationson the essential protection requirements in electrical apparatus EN61010-1 : 93 + A2:95.
Regulations on Electromagnetic Compatibility according to theEuropean Community directive n089/336/EEC, amended by the EuropeanCommunity directive n° 92/31/EEC, 93/68/EEC, 98/13/EECand the following regulations:Regulations on RF emissionsEN61000-6-3 : 2001 residential environmentsEN61000-6-4 : 2001 industrial environmentsRegulation on RF immunity EN61000-6-2 : 2001 industrial equipment and system
It is important to understand that it’s responsibility of the installer to ensurethe compliance of the regulations on safety requirements and EMC.The device has no user serviceable parts and requires special equipmentand specialised engineers. Therefore, a repair can be hardly carried ondirectly by the user. For this purpose, the manufacturer provides techni-cal assistance and the repair service for its Customers. Please, contact your nearest Agent for further information.All the information and warnings about safety and electromagneticcompatibility are marked with the B sign, at the side of the note.
3
Table of contents
TABLE OF CONTENTS 1 INSTALLATION ...........................................................................................................................Page 42 ELECTRICAL CONNECTIONS.....................................................................................Page 83 PRODUCT CODING ..............................................................................................................Page 144 OPERATIONS..............................................................................................................................Page 185 AUTOMATIC TUNE...............................................................................................................Page 286 TECHNICAL SPECIFICATIONS...................................................................................Page 29
Main universal input
Control Alarms Retransmission
Resources
OP1PV
OP2
OP4
(option)
Setpoint
Operating mode
PV
C1
1 Single OP1 OP2 OP4action
2 Single OP2 OP1 OP4action
0 Indication OP1 OP2 OP4only
Modbus RS485ParameterisationSupervision
Fuzzy tuning with automatic selection
One shotAuto tuning
One shotNatural frequency
4
1 - Installation
1 INSTALLATION
Installation must only be carriedout by qualified personnel.
Before proceeding with the instal-lation of this controller, follow theinstructions illustrated in this man-ual and, particularly the installationprecautions marked with the Bsymbol, related to the EuropeanCommunity directive on electricalprotection and electromagneticcompatibility.
BTo prevent hands or metal touch-ing parts that may be electricallylive, the controllers must beinstalled in an enclosure and/or ina cubicle.
1.1 GENERAL DESCRIPTION
IP 20 Termination UnitEN61010 - 1 (IEC1010 - 1)
Product code label
Sealin front panel gasket
Mounting clamps
Front panelIP65 protection
EN 60529 (IEC 529)
Panel surface
5
1 - Installation
1.2 DIMENSIONAL DETAILS
48 mm1.89 in
25 mm0.99 in
120 mm4.72 in
20 mm max0.79 in max
1.3 PANEL CUT-OUT
65 mm min2.56 in min
42 m
m m
in.
1.65
in m
in.
22.2
+0.
3 m
m0.
87+
0.01
in
45+0.6 mm1.78+0.023 in
6
1 - Installation
Special conditions
M Altitude > 2000 m
T Temperature >50°C
%Rh Humidity > 95 %
P Conducting atmosphere Use filter
Warm up
Use forced air ventilation
Use 24V~ supply version
Suggestions
Forbidden Conditions D
C Corrosive atmosphere
E Explosive atmosphere
Operating conditions
M Altitude up to 2000 m
T Temperature 0…50°C
%Rh Relative humidity 5…95 % non-condensing
1.4 ENVIRONMENTAL RATINGS B
7
1 - Installation
1.5.1 INSERT THE INSTRUMENT
1 Prepare panel cut-out2 Check front panel gasket posi-
tion3 Insert the instrument through
the cut-out
UL note
[1] For Use on a Flat Surface ofa Type 2 and Type 3 ‘raintight’Enclosure.
1.5 PANEL MOUNTING [1]
1.5.2 INSTALLATION SECURING
1 Position the mounting clamps2 Push the mounting clamps
towards the panel surface tosecure the instrument
1
3
2
1.5.3 CLAMPS REMOVING
1 Insert the screwdriver in the clipsof the clamps
2 Rotate the screwdriver
12
1.5.4 INSTRUMENT UNPLUGGING B
1 Push and 2 pull to remove the instrument
Electrostatic discharges can dam-age the instrumentBefore removing the instrument theoperator must discharge himselfto ground 1
1
2
1
2
1
1MΩ
8
2 - Electrical connections
2 ELECTRICALCONNECTIONS
UL note[1] Use 60/70 °C copper (Cu) con-
ductor only.
12.1 TERMINATION UNIT [1] B
12 screw terminals
Option terminals
Holding screw 0.5 Nm
Positive screw driver PH1
Negative screw driver 0,8 x 4 mm
Recommended wire terminal leads
Pin connector q 1.4 mm - 0.055 in max
Ø Fork-shape AMP 165004 Ø 5.5 mm - 0.21 in
L Stripped wire L 5.5 mm - 0.21 in
1 2 3 4 5 6
7 8 9 10 11 12
0,5Nm
Rearterminal
cover
Cable size1 mm2
18 AWG
5.7 mm0.22 in
mA mV
1
TCOP1
2 3 4 5 6
7 8 9 10 11 12
bB
A
RTD
L N
NO C
RS485(OP4) OP2 - L
+18V— OUT
F50- 474 1A1C1
9
2 - Electrical connections
PRECAUTIONS B
Despite the fact that the instrumenthas been designed to work in anharsh and noisy environmental(level IV of the industrial standardIEC 801-4), it is strongly recom-mended to follow the followingsuggestions.
AAll the wiring must comply with thelocal regulations.
The supply wiring should be rout-ed away from the power cables.Avoid to use electromagnetic con-tactors, power relays and highpower motors nearby.Avoid power units nearby, espe-cially if controlled in phase angle
Keep the low level sensor inputwires away from the power linesand the output cables.If this is not achievable, use shield-ed cables on the sensor input, withthe shield connected to earth.
2.2 RECOMMENDED ROUTING OF WIRES B
1 2 3 4 5 6
7 8 9 10 11 12
L N IN
Conduit for supply and output cables
Conduit for low level sensor cables
A B
D E C
1 2 3 4 5 6
7 8 9 10 11 12
L N IN
A B
D E C
A = SupplyB = OutputsC = Analog inputsD = Analogue output
Serial communicationsE = SSR drive output
10
2 - Electrical connections
2.3 TYPICAL INSTRUMENT WIRING B
Supervisory
Supply V~
Retransmission
4…20mA
L
N
Powersupplyswitch
Load Solidstaterelays
0P4
RX/TXRS485
OP2
OP1PTC18V
DC voltage
Thermocouple
Current2.5 Ω externalshunt resistor
Coil of the loadcontactor
Fuse
Pt100
2 wiretransmitter
PV
A
B
B
V~
[6]
[5]
[4]
6
V~
V~ 54321
121110987
Notes:1] Make sure that the power supply
voltage is the same indicated onthe instrument.
2] Switch on the power supply onlyafter that all the electrical con-nections have been completed.
3] In accordance with the safety reg-ulations, the power supply switchshall bring the identification of therelevant instrument. The powersupply switch shall be easilyaccessible from the operator.
4] The instrument is PTC protected.In case of failure it is suggestedto return the instrument to themanufacturer for repair.
5] To protect the instrument internalcircuits use:- 2 A~ T fuses for Relay outputs- 1 A~ T fuses for Triac outputs
6] Relay contacts are already pro-tected with varistors.Only in case of 24 V ~ induc-tive loads, use model A51-065-30D7 varistors (on request)
11
2 - Electrical connections
2.3.1 POWER SUPPLY B
Switching power supply with mul-tiple isolation and internal PTC• Standard version:
nominal voltage:100 - 240V~ (- 15% + 10%)Frequency 50/60Hz
• Low Voltage version:Nominal voltage: 24V~ (- 25% + 12%)Frequency 50/60Hz or 24V– (- 15% + 25%)
• Power consumption 1.6W max
included PTC
SupplyL N
1 2
2.3.2 OP1 OUTPUT B
2.3.3 OP2 OUTPUT B
A] Single relay output• NO contact for resistive load of
up to 2A / 250V~ max. • Fuse 2A~ T
(IEC 127)
B] Triac Output• NO contact for resistive load of
up to 1A / 250V~ max.• Fuse 1A~ T
(IEC 127)
• SSR drive output, not isolated 0...5V–, ±20%, 30mA max
Varistor forinductive loads24V~ only
Fuse
Coil of theload contactor
3 4
3 4
Varistor forinductive loads24V~ only
Fuse
Coil of theload contactor
Load Solidstaterelay
10 11
12
2 - Electrical connections
2.3.4 PV CONTROL INPUT B
• Connect the wires with thepolarity as shown
• Use always compensation cableof the correct type for the ther-mocouple used
• The shield, if present, must beconnected to a proper earth.
• If a 3 wires system is used, usealways cables of the samediameter (1mm2 min.)(line 20 Ω/lead maximum resis-tance)
• When using a 2 wires system, usealways cables of the same diam-eter (1,5mm2 min.) and put ajumper between terminals 5 and 6
AWhen the distance between thecontroller and the sensor is 15mt. using a cable of 1.5 mm2
diameter, produces an error onthe measure of 1°C.
For L J K S T thermocouple type
wire resistance150Ω max
For PT100 resistance thermometer
For 3 wires only.Maximumresistance/line 20 Ω
For ∆T (2 x RTD Pt100) Special
Use wires of thesame length and1.5 mm2 size.Maximum line resis-tance 20 Ω/line.
R1 + R2 must be < 320Ω
5 6 12
A B AR1 R2
5 6 12
B b A
5 6
For mA, mV and V
External shunt2.5Ω
Rj >10MΩ
With 2 wire transducer
With 3 wire transducer
externalshunt2.5Ω
TransducerPV
18Vdc9 5 6
18Vdc
4…20
mA external
shunt2.5Ω
TransducerPV
9 5 6
mV
mA
5 6
13
2 - Electrical connections
2.3.5 OP4 OUTPUT (option) B
2.3.6 SERIAL COMMUNICATIONS (option) B
PV retransmission• Galvanic isolation
500V~/1 min.• 0/4...20mA, 750Ω/ 15V– max
• Galvanic isolation 500V~/1 min• Compliance to the EIA RS485
standard for Modbus/Jbus
A Please, read:gammadue® and deltadue® con-troller series serial communicationand configuration
RXTX
7 8
Load
7 8
mA
14
3 - Product coding
3 PRODUCT CODING
The complete code is shown onthe instrument label. The informa-tions about product coding areaccessible from the front panel bymean of a particular proceduredescribed at section 4.2.2 page 19
3000
L
C D
M N
B
P/NCONFS/NV~(L-N).85÷264V 50/60 Hz - 1,6W
; C1-3000-0000: 2002: A0A-9809/0013
Instrument label
Basic product code (hardware)
Configuration code (software)
15
3 - Product coding
Serial Communications DOptions0None
Not fitted 6Transmitter Power Supply (P.S.)
RS485 0NoneModbus/Jbus protocol 6Transmitter Power Supply
C00
55
User manual FItalian/English (std) 0French/English 1German/English 2Spanish/English 3
Front panel colour GDark (std) 0Beige 1
OP1 Output BRelay 0Triac 3
Power supply A100 - 240V~ (- 15% + 10%) 324V~ (- 25% + 12%) or 24V– (- 15% + 25%) 5
Line 1C
3.1 MODEL CODE
The product code indicate the spe-cific hardware configuration of theinstrument, that can be modifiedby specialized engineers only.
Line Basic Accessories Configur.
C 1 A B C D - 0 F G 0 / I L M N
7Transmitter P.S. + Retransmission 0
Model:
16
3 - Product coding
3.2 CONFIGURATION CODING
The configuration code consists of4 digits that identify the operat-ing characteristic of the controller,as chosen by the user.Section 4.5 at pag. 26 reports theinstructions how to set a new con-figuration code.
The configuration code can be dis-played on the front panel, follow-ing the instructions at pag 19 sec-tion 4.2.2.
I L M N
2002
TC T Cu-CuNi 4TC K Cromel -Alumel IEC584 5TC S Pt10%Rh-Pt IEC584 6
Input type and range I
DC input 0…50 mV, linear
TR Pt100 IEC751 0
7DC input 10…50 mV, linear 8Custom input and range
TR Pt100 IEC751 1
9
TC L Fe-Const DIN43710 2
-328…752 °FTC J Fe-Cu45% Ni IEC584 3
32…2192 °F32…2912 °F
-99.9…572.9 °F-328…1112 °F32…1112 °F32…1112 °F
-200 …400 °C0…1200 °C0…1600 °Cengineering units
-99.9…300.0 °C
engineering units
-200…600 °C0…600 °C0…600 °C
2 alarms indicator
4
Output configuration
5
Control mode L
Alarm AL1 on OP1/ alarm AL2 on OP2
P.I.D. 0
Alarm AL1 on OP2/ alarm AL2 on OP1
Control OP1 / alarm AL2 on OP21Control OP2 / alarm AL2 on OP1
On - Off 2Control OP1 / alarm AL2 on OP23Control OP2 / alarm AL2 on OP1
Type of control and safety MReverse (AL1 active low)Direct (AL1 active high)
0Safety 0%1Safety 0%
Reverse (AL1 active low)Direct (AL1 active high)
2Safety 100%3Safety 100%
17
3 - Product coding
AIf, when the controller is pow-ered up for the first time, the dis-play shows the following mes-sage
it means that the controller hasnot been configured yet.
The controller remains in stand-byuntil the configuration code is setcorrectly (see chapter 4.6 pag 26).
Alarm 2 type and function NNot active 0Sensor break alarm 1
Absolute 2active high3active low
Deviation [1]active high 4active low 5
Deviation band [1]
active out (of the band) 6active in (the band) 7
Note[1] Choice not available when the controller has been configured as 2 alarms
indicator ( L digit assigned to 4 or 5)
18
4 - Operations
4 OPERATIONS 4.1 KEYPAD COMMANDS AND DISPLAY
Valuesmodification
Enter key forselection andvalue settingconfirmation
Menuaccess
OP1 output ON(red)
OP2output
ON(red)
Tunein progress
(green) • PV control input(operator mode)(in engineering units)when the measuredvalue is greater thansensor high range
when the measuredvalue is less than thesensor low range
• Code and/or value ofthe Parameter(programming mode)
19
4 - Operations
4.2 DISPLAY
When the display operation isselected, the controller presentsautomatically all the most impor-tant parameters and configurationinformation.During the operation, the para-meters values cannot be modi-fied by the userAfter 2 sec from the end of theoperation, the controller flashes thedisplay and returns to the normaloperating conditions.
4.2.1 OF THE PROCESS VARIABLES
4.2.2 OF THE CONFIGURATION CODES
270.5
274.8
Unit
s.p.
Out
63.0
°C
Operatormode
Engineeringunits [1]
Setpoint
Controloutput [2]
Note[1] See table page 27[2] This display is not presented if the
instrument has been configured asan On - Off controller
2002
274.8
Unit
Conf
rel.
00A
°C
Hard
3000
Operator mode
Engineeringunits [1]
Basic product code (see page 15)
Configurationcode (see page 16)
Software release number
after 0,5 sec.
after 0,5 sec.
Example: C1 - 3000 - 2002 / Release 00A
20
4 - Operations
Operatormode
Current setpoint display
Setpoint modification
Setpoint entry.The operation isacknowledged byone flash of thedisplay.
274.8
275.0
230.0
240.0
240.0
4.3 PARAMETER SETTING
Press S or G momentarily tochange the value of 1 unit everypushContinued pressing of S or Gchanges the value, at rate thatdoubles every second. Releasingthe button the rate of changedecreases.In any case the change of the valuestops when it has reached themax/min limit set for the parameter.
4.3.1 NUMERIC ENTRY(i.e. the modification of the value of a stored Setpoint from 275.0 to 240.0)
after 2 sec.
—lower
—raise
21
4 - Operations
Engineering Units
Degree Centigrade
Degree Fahrenheit
no unitsdefined
Degree Fahrenheit
Ph
Unit
°C
°f
none
°f
ph
4.3.2 MNEMONIC CODES SETTING (e.g. configuration see pages 26, 27)
Press the S or G to display thenext or previous mnemonic for theselected parameter. Continued pressing of S or Gwill display further mnemonics ata rate of one mnemonic every 0.5sec. The mnemonic displayed atthe time the next parameter isselected, is the one stored in theparameter.
22
4 - Operations
4.4 PARAMETER SETTING
AThe parameter setting procedurehas a timeout. If no keys arepressed for, at least, 30 seconds,the controller switches back, auto-matically, to the operator mode.
After having selected the parame-ter or the code, press S and Gto display or modify the value (seepag. 20) The value is entered whenthe next parameter is selected, bypressing the R key.
Pressing the Q key, the nextgroup of parameters is present-ed on the display.
Valuesmodification
Modification/selection
entry
Parametermenù
selection
A2s.p
p.b.
t.i.
t.c.
t.d.
AIs.p274.8
P 0
P 5:0
P 5:0
P 1:00
P 20
P 0
5000
OK
PASS
Back to theOperator mode
Operator mode 1st GROUPAL1 alarm threshold [1](see pag. 24)
AL2 alarm threshold [2](see pag. 24)
Proportional band(PID algorithm only)0.5…999.9% of span
Integral time (PID algorithm only)0ff / 0.0 ...100.0 min.
Derivative time (PID algorithm only)0ff / 0.01 ... 10.00 min.
Cycle time (Time proportioning only)1 ... 200 sec.
Note[1] It is presented only if the controller
has been configured with 2 alarms.Digit L of the configuration code isassigned to 4 or 5
[2] It is not presented if the controllerhas been configured with alarm n°2 not active or of sensor break type.Digit N of the configuration code isassigned to 0 or 1.
Password entryonly if Code value≥5000 (see pages 26…27)
Code entryfrom 5000 to 9999Must be equal to thevalue of the parame-ter Code
YESNO
23
4 - Operations
rt.Hi
hy.
O.C.
Op. H
sl. u
sl. d
s.p. l
s.p. H
AIhy
tune
t.fil
In.sh
Addr
rt.lo
pass
A2hy
P 1:00
P100:0
P 0:5
P 0:5
P 0:5
P Off
P Off
PIn.s Pcala
P Off
P 0
P 1
PIn.s Pcala
PF.s Pcala
PF.s Pcala
PL. r Pange
PL. r Pange
PH. r Pange
PH. r Pange
Overshoot control(PID algorithm only)0.01…1.00
Control output high limit(PID algorithm only)10.0…100.0%
Control output hysteresis(On-Off control only)0.1… 10.0% of span
2nd GROUPTune run/stop (PID algorithm only)
Setpoint ramp up (not available with 2 alarms)0ff/0.1…999.9 digit/min
Setpoint ramp down(not available with 2 alarms) 0ff/0.1…999.9 digit/min
Setpoint low limit(not available with 2 alarms)low range …s.p. H
Setpoint high limit(not available with 2 alarms)s.p. l…high range
AL1 hysteresis0.1…10.0% of the span[1]
AL2 hysteresis0.1…10.0% of the span[2]
Password entryonly if Codevalue <5000 (see pages 26…27)
Filter time constantOff/1...30 sec.
Input shiftOff/-60 ... 60 digits
Communication address (if option installed)0ff / 1…247
Retransmission low range(if option installed)full scale
Retransmission high range(if option installed)full scale
PARAMETER MENÙ
Back to the1st parameter of the 2nd group
Back to the1st parametergroup
Direct access to the configuration(pages 26 … 27)
24
4 - Operations
4.5 PARAMETER
1st GROUPThe controller parameters havebeen organized in group, accord-ing to their functionality area.
AL1 alarm threshold
The threshold is presented only ifthe controller have been configuredwith 2 alarms. ( Digit L of the con-figuration code assigned to 4 or 5)
AL2 alarm threshold
The alarm occurrences handle theOP1 and OP2 outputs, in differentways, according to the configuredtypes of alarms, as illustrated.
Proportional band
This parameter specifies the pro-portional band coefficient that mul-tiplies the error (SP - PV)
Integral time
It is the integral time value, that
#t.i.
#p.b.
#A2s.p
#AIs.p
specifies the time required by theintegral term to generate an outputequivalent to the proportional term.When Off the integral term is notincluded in the control algorithm.
Derivativetime
It is the derivative term coefficient thatspecifies the time required by the pro-portional term P to reach the level ofD. When Off the derivative term isnot included in the control algorithm.
Control output cycle time
It’s the cycle time of the time propor-tioning control output. The PID con-trol output is provided through thepulse width modulation of the digitalwaveform.
Overshoot control
This parameter specifies the spanof action of the overshoot control.Setting lower values (0.99 —> 0.01)the overshoot generated by aSetpoint change is reduced. Theovershoot control doesn’t affect the
#O.C.
#t.c.
#t.d.
T
Sensor break or input disconnection
over-range
under-range
VisualisationSensor
Absolute alarm (full scale)OnOff
Activehigh
Activelow
hy
high rangelow rangeAlarm threshold
OnOff
Deviation alarmOnOff
Activehigh
Activelow
hy
+ high range- low rangeAlarm threshold
OnOff
SP
Band alarmOnOff
Activeout
Activein
hy
SP
full scalefull scale
hy
alarm threshold
OnOff
25
4 - Operations
effectiveness of the PID algorithm.Setting 1, the overshoot control isdisabled.
Control outputhigh limit
It specifies the maximum value thecontrol output can be set
Control outputhysteresis
Control output hysteresis span, setin % of the full scale.
2nd GROUP
Setpoint ramp upSetpointramp down
This parameter specifies the max-imum rate of change of the Setpointin digit/min. When the parameter isOff, this function is disabled.
#sl. d
#sl. u
Off
SPOn
Hysteresis of the threshold
hy
#hy.
#Op. H
Setpoint low limit
Low limit of the setpoint value.When the parameter is Off, thisfunction is disabled.
Setpoint high limit
High limit of the setpoint value.When the parameter is Off, thisfunction is disabled.
AL1 alarm hysteresis
AL2 alarm hysteresis
Hysteresis of the threshold of boththe alarms, that activate OP1 andOP2 control output. It is specifiedas a % of the full scale.
Input filter time constant
Time constant, in seconds, of the RCinput filter applied to the PV input.When this parameter is set to Offthe filter is bypassed.
#t.fil
#A2hy
#AIhy
#s.p. H
#s.p. l
Input shift
This value is added to the measuredPV input value. Its effect is to shift thewhole PV scale of up to ± 60 digits.
Controller address
the address range is from 1 to 247and must be unique for each con-troller on the communication busto the supervisor.When set to Off the controller isnot communicating
Retransmission low rangeRetransmission high range
These parameters define the rangeof the OP4 retransmission output.Example: 4..20 mA output corre-sponding to 20…120°C.
#rt.Hi
#rt.lo
#Addr
#In.sh
Filter response100%
0
PV63,2%
t.Fil Time
26
4 - Operations
4.6 CONFIGURATION
The configuration of the controlleris specified through a 4 digit codethat defines the type of input, ofcontrol output and of the alarms.(sect. 3.2 pag16)Other parameters specifie the typeof auxiliary functions.
Press S or G to display the nextparameter or the next code andchange its value.The new value entered is storedinto the controller when the nextparameter is selected by pressingR.
Valuesmodification
Modification/selection
entry
Parametermenù
selection
274.8
OK
sc.lobaud
retr
prot
AIs.pPASS
Code
sc.Hi
5000
CONFIGURATION MENU
1st GROUPOperator mode
Low range [2](linear scale only)-999…9999
High range [2](linear scale only)-999…9999
Communication protocol (only if communication isinstalled)M.bu5 / jbus
Baude rate(only if comm. is installed)1200/24004800/9600
Retransmission range(only if present)0=20 / 4=20mA
Password0…9999(33 default from factory)
YESNO
Password entryonly if Codevalue ≥5000
Code entryfrom 5000 to 9999Must be equal to the value of theparameter Code
27
4 - Operations
NotePressing the Q the next group ofparameters is displayed.
[1] Table of the supported EngineeringUnits.
* For inputs from thermocouple orresistance thermometer, the choiceis between °C and °F only.
[2] Range of min 100 digits.
Centigrade degrees * °C
Fahrenheit degrees * °f
none none
mV nU
Volt U
mA MA
Ampere A
Bar bAr
PSI psI
Rh rh
pH ph
2002
I L M N
OK
pAsstune
Conf
sc.d.d
33
Unit
2nd GROUP
Engineering units
(see table)
N° of decimals(linear scale only)
0…3
Entry of digits I-L-M-Nof the configurationcode (chapter 3.2 page 16)
Code entryfrom 0 to 4999(33 default from factory)The entered password mustcorrespond to the one storein the Code parameter.
A
If the controller has not been configured Conf is shown onthe front panel at the power up.
In this situation, the controller hasits outputs and inputs not active.
This situation ends when a correctconfiguration code is entered.
Password entryonly if Codevalue <5000
YES NO
28
5 - Automatic tune
5 AUTOMATIC TUNE
Start/stop of the Fuzzy TuningThe Tuning operation can bestarted or stopped any time.
The green led 3 goes on when theFuzzy Tuning is in progress. At theend of this operation, the calculat-ed PID terms parameter are storedand used by the control algorithmand the controller goes back to theoperator mode. The green led 3becomes off.This function allows the calculationof the optimal PID terms parame-ters, monitoring the response of theprocess to disturbances.The controller provides 2 types of“one shot” tuning algorithm, that areselected automatically according tothe process condition when theoperation is started.
Step responseThis type is selected when, at thestart of the autotune operation, thePV is far from the Setpoint of morethan 5% of the span.This method has the big advantageof fast calculation, with a reasonableaccuracy in the term calculation.
Natural frequencyThis type is selected when the PV isclose to the SP setpoint.
This method has the advantage ofa better accuracy in the term cal-culation with a reasonable speedcalculation.The Fuzzy Tuning determinesautomatically the best method touse to calculate the PID term,according the process conditions.
274.8
tune
stop
strt
Operatormode
press until
To startselect strt
To stop select stop
Step response
SP
Natural frequency
Start of autotuneoperation
PV variable
Control output
PV variable
Control output
tuning start
End of the tuningoperating and setting of
the new calculatedterms.
Setpoint change End of the tuningoperating and setting of
the new calculatedterms.
29
6 - Technical specification
6 TECHNICAL SPECIFICATIONS
Common characteristics
A/D converter with resolution of 50.000 pointsUpdate measurement time: 0.2 secondsSampling time: 0.5 secondsInput bias: - 60…+ 60 digitInput filter with enable/disable: 1…30 seconds
Accuracy0.25% ± 1 digits for temperature sensors0.1% ± 1 digits (for mV and mA)
Between 100…240V~the error is minimal
Resistance thermometer
Pt100Ω at 0°C(IEC 751)
°C/°Fselectable
2 or 3 wires connection
Max. wire Res.:20Ω max (3 wires)Sensitivity:0.35°C/10°C Env. Temp.<0.35°C / 10Ω Wire Res.
Thermocouple
L,J,T,K,S(IEC 584)
°C/°F selectable
Internal cold junctioncompensationin °C/°F
Max.wire Res.: 150Ω max:<2µV/°C Env. Temp.<5µV / 10Ω Wire Res.
DC input (current)4…20mA,0-20mAwith external shunt 2.5ΩRj >10MΩ
Engineering unitsConf. decimal point positionInit. Sc. -999…9999Full Sc. -999…9999(min. range of 100 digits)
Input drift:<0.1% / 20°C Env. temp.
DC input (voltage)10…50mV, 0-50mVRj >10MΩ
Features(at 25°C enviromental temp.)
Total configurabilitysee par. 3.2 pag. 16
par. 4.6 pag. 26
PV Input(see pag.12 and pag. 16)
Description
From keypad or serial communication the user selects:the type of input - the associated functions and the corresponding outputs - the type of control algo-rithm - the type of output and the safe conditions - the type and functionality of the alarms- the values of all the control parameters.
30
6 - Technical specification
Features(at 25°C enviromental temp.)
Operating mode and Outputs
Control Mode
OP1 output
OP2 output
AL1 alarm (indicator with 2 alarms)
AL2 alarm
Description
1 PID loop or 1 ON-OFF loop with 1 Alarm
Indicator with 2 alarms
Algorithm PID with overshoot control or ON OFF
Hysteresis 0.1…10,0% c.s.
Proportional band (P) 0.5…999.9%Integral time (I) 0.1…100.0 min
Off = 0Derivative time (D) 0.01…10.00 minCycle time 1…200 secOvershoot control 0.01…1.00High limit 100.0…10.0%Hysteresis 0.1…10.0%
SPST Relay N.O., 2A/250V~ for resistive loadTriac, 1A/250V~ for resistive load
Hysteresis 0.1…10,0% full scaleActive highActive low
SSR drive, not isolated: 5V–, ± 10%, 30mA max
Absolute threshold, whole range
ON-OFF algorithm
PID algorithm
Control output
OP1 - Relay or Triac OP2 - SSR drive
AL2 alarmOP2 - SSR drive OP1 - Relay or Triac
AL1 alarm AL2 alarm
OP1 - Relay or Triac OP2 - SSR driveOP2 - SSR drive OP1 - Relay or Triac
Action
Active high
Active lowAction type
Deviation threshold ±range
Band threshold 0…range
Absolute threshold whole range
Special function Sensor break
31
6 - Technical specification
Features(at 25°C enviromental temp.)
Setpoint
OP4 PV retransmission(option)
One shot Fuzzy-Tuningwith automatic selectionSerial comm. (option)Auxiliary Supply
Operational safety
General characteristics
Description
Ramp up and downLow limitHigh limit
Galvanic isolation: 500 V~/1 minResolution 12bit (0.025%)Accuracy: 0.1 %The controller selects automatically the bestmethod according to the process conditions Natural frequency
Step response
Current output: 0/4…20mA 750Ω/15V max
From low limit to the high rangeFrom low range to the high limit0.1…999.9 digit/min (Off = 0)
RS485 isolated, Modbus/Jbus protocol, 1200, 2400, 4800, 9600 bit/sec 2 wires
Electromagnetic compatibility
Access protection
Power supply
Protection EN650529
Compliance to the CE standards for industrial system and equipmentElectric safety
IP20 termination unitIP65 front panel
+18V– ±20%, 30mA max for an external transmitter supply
Password to access the configuration and parameters data
100 - 240V~ (- 15% + 10%) 50/60Hzor 24V~ (- 25% + 12%) 50/60Hz and 24V– (- 15% + 25%)Power consumption 1.6W maxCompliance to EN61010, installation class 2 (2500V) pollution class 2
Detection of out of range, short circuit or sensor break with automaticactivation of the safety strategies and alerts on display
Dimensions
Safety value: 0…+100%. (user enabled/disabled)
parameter and configuration data are stored in a non volatile memory foran unlimited time
Measure input
1/32 DIN - 48 x 24, depth 120 mm, weight 100 gr. apx.
Control output
Parameters
UL and cUL Omologation File 176452
32
Warranty
1 WARRANTY
We warrant that the prod-ucts will be free fromdefects in material andworkmanship for 3 yearsfrom the date of delivery.The warranty above shallnot apply for any failurecaused by the use of theproduct not in line with theinstructions reported on thismanual.
G.&
P. G
rafic
a &
Pub
blic
ità •
Gaz
zani
ga (B
G) •
e-m
ail:
G&
P@
ma
il.c
sg
-ne
t.it
33
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