C-500 & C-500F KIT SERIES - KN Crowder...WASHER (2) KWd/KE > C-519 SNAP-ON FASCIA />>h^dZ d ^ ^K>/...

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A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc. භϭϮϮϬ ƵƌůŽĂŬ ƌŝǀĞ භ ƵƌůŝŶŐƚŽŶ KŶƚĂƌŝŽ ĂŶĂĚĂ භ >ϳ> ϲϯ K.N. Crowder Inc. භ ϮϭϬ ŝŐŚƚŚ ^ƚƌĞĞƚ ^ŽƵƚŚ භ >ĞǁŝƐƚŽŶ EĞǁ zŽƌŬ භ ϭϰϬϵϮ dK>>Ͳ&Z W,KE ϭͲϴϲϲͲϵϵϵͲϭ<E ;ϭϱϲϮͿ භ dK>>Ͳ&Z &y ϭͲϴϬϬͲϱϲϳͲϬϭϮϯ භ t^/d ǁǁǁŬŶĐƌŽǁĚĞƌĐŽŵ භ D/> ĐƵƐƚŽŵĞƌƐĞƌǀŝĐĞΛŬŶĐƌŽǁĚĞƌĐŽŵ Ξ ϮϬϭϴ <E ZKtZ D&' /E ůů ZŝŐŚƚƐ ZĞƐĞƌǀĞĚ PAGE 1 C-500 & C-500F KIT SERIES INSTRUCTION SHEET භ dKW DKhEd ,E'Z t/d, ϭϮ :h^dDEd ZE' භ WZ/^/KE 'ZKhE >> Z/E'^ t/d, Ez>KE t,>^ භ z> d^d hW dK ϭϱϬϬϬϬ d/D^ ;KDW>d ͲϱϬϬͲt </d />>h^dZd hdͲKhd^ /E dZ< dK yWK^ KDWKEEd^Ϳ INCLUDED GUIDE SYSTEM PARTS LIST (BASED ON KIT CODE ORDERED) PARTS LIST (FOR STANDARD C-500 2DR KIT) C-400 HANGER BODY (4) ;t t,>^ Θ ^dhͿ CDC-400 CATCH/STOP (4) C-400 TOP PLATE (4) 5/16”-24 HEX NUT (4) C-500 TOP MOUNT DOUBLE TRACK X LENGTH (1) ;>E'd, с Ϯ y KKZ t/d, yDW> ϯϲ ϵϭϰDD KKZ с ϳϮ ϭϴϮϵDD dZ<Ϳ #10 X 2” SELF DRILLING SCREWS (8) C-1202 OFFSET NYLON GUIDE (2) C-500 KITS 1 3/4 in [44.5 mm] 3/4 in [19.1 mm] 1/2 in [12.7 mm] #8 X 3/4” PAN HEAD SCREWS (6) KWd/KE> C-519 SNAP-ON FASCIA />>h^dZd ^ ^K>/ BLACK WZK&/> C-500-W KIT DETAILS (C-400 HANGER, C-500 TRACK, C-914/C-913D-134 GUIDE SYSTEM) 2 1/8 in [54.0 mm] CENTER TO CENTER 3 1/2 in [88.9 mm] 1 1/4 - 1 3/4 in [31.8 - 44.5 mm] ADJUSTMENT RANGE MIN/MAX: 3/4 in [19.2 mm] 1 5/16 in [33.7 mm] 4 3/16 in [106.2 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 3 1/2 in [88.8 mm] 1/4 in [6.4 mm] 1 3/4 in [44.5 mm] DOOR THICKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS 1 in [25.4 mm] 29/32 in [22.9 mm] 3 1/4 in [82.6 mm] 5/16 - 5/8 in [7.9 - 15.9 mm] GUIDE CLEARANCE MIN/MAX: 1 3/4 in [44.5 mm] DOOR THICKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS ELEVATION VIEW OF COMPLETE INSTALLATION C-914 GUIDE CHANNEL X LENGTH (2) ;>E'd, с KKZ t/d, yDW> ϯϲ ϵϭϰDD KKZ с ϯϲ ϵϭϰDD 'h/ ,EE>Ϳ C-500-W KITS C-913D-134 BY-PASS DOUBLE GUIDE (1) 1 1/2 in [38.1 mm] 3 1/4 in [82.6 mm] 7/8 in [22.2 mm #8 X 3/4” PAN HEAD SCREWS (8) භ dKW DKhEd Kh> dZ< භ &KZ ϭͲϯϰ ϰϰϱ ŵŵ KKZ^ භ hW dK ϭϮϱ>^ KKZ^ භ KWd/KE> ^EWͲKE &^/ ;ͲϱϭϵͿ #8 X 3/4” PAN HEAD SCREWS (12) C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE C-400 HANGER CDC-400 CATCH/STOP SEE RIGHT 3 1/2 in [88.8 mm] MINIIMUM TO CENTER OF HANGER BOLT TRACK LENGTH DOOR WIDTH RECOMMENDED DOOR OVERLAP: 2 in [50.8 mm] C-1204 GUIDE SET DOOR WIDTH RECOMMENDED DOOR OVERLAP: 2 in [50.8 mm] C-201 GUIDE CHANNELS WITH C-200D-134 BY-PASS GUIDE DOOR WIDTH RECOMMENDED DOOR OVERLAP: 2 in [50.8 mm] ADDITIONAL PARTS LIST (FOR C-500F 2DR KIT) C-519 SNAP-ON FASCIA X LENGTH (1) ;>E'd, с Ϯ y KKZ t/d, yDW> ϯϲ ϵϭϰDD KKZ с ϳϮ ϭϴϮϵDD &^/Ϳ C-1201 CENTER NYLON GUIDE (1) 1 3/4 in [44.5 mm] 3/4 in [19.1 mm] 1/2 in [12.7 mm] #10 X 1-1/4” PAN HEAD SCREWS (2) #10 EXTERNAL TOOTH LOCK WASHER (2) KWd/KE> C-519 SNAP-ON FASCIA />>h^dZd ^ ^K>/ BLACK WZK&/> C-500-B KIT DETAILS (C-400 HANGER, C-500 TRACK, C-201/C-200D-134 GUIDE SYSTEM) 1 5/16 in [33.7 mm] 3/4 in [19.2 mm] 1 1/4 - 1 3/4 in [31.8 - 44.5 mm] ADJUSTMENT RANGE MIN/MAX: 3 1/2 in [88.9 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 1/4 in [6.4 mm] 3 1/2 in [88.8 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 4 3/16 in [106.2 mm] 1 3/4 in [44.5 mm] DOOR THCKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS 5/16 - 1/2 in [7.9 - 12.7 mm] GUIDE CLEARANCE MIN/MAX: 5/8 in [15.5 mm] 3/4 in [19.0 mm] 3 1/4 in [82.6 mm] 1 3/4 in [44.5 mm] DOOR THICKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS C-500-B KITS C-200D-134 BY-PASS DOUBLE GUIDE (1) 1 1/2 in [38.1 mm] 3 1/4 in [82.6 mm] 13/16 in [20.6 mm] #8 X 3/4” PAN HEAD SCREWS (8) #10 X 1-1/4” PAN HEAD SCREWS (2) #10 EXTERNAL TOOTH LOCK WASHER (2) C-201 GUIDE CHANNEL X LENGTH (2) ;>E'd, с KKZ t/d, yDW> ϯϲ ϵϭϰDD KKZ с ϯϲ ϵϭϰDD 'h/ ,EE>Ϳ KWd/KE> C-519 SNAP-ON FASCIA />>h^dZd ^ ^K>/ BLACK WZK&/> C-500 KIT DETAILS (C-400 HANGER, C-500 TRACK, C-1204 GUIDE SYSTEM) 3/4 in [19.2 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 3 1/2 in [88.9 mm] 1 5/16 in [33.7 mm] 1 1/4 - 1 3/4 in [31.8 - 44.5 mm] ADJUSTMENT RANGE MIN/MAX: 1/4 - 1/2 in [6.4 - 12.7 mm] GUIDE CLEARANCE MIN/MAX: 1 3/4 in [44.5 mm] DOOR THICKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS 4 3/16 in [106.2 mm] 2 1/8 in [54.0 mm] CENTER TO CENTER 3 1/2 in [88.8 mm] 1/4 in [6.4 mm] 1 3/4 in [44.5 mm] DOOR THCKNESS 3/8 in [9.5 mm] GAP BETWEEN DOORS ;KDW>d ͲϱϬϬ& </d />>h^dZd hdͲKhd^ /E dZ< dK yWK^ KDWKEEd^Ϳ

Transcript of C-500 & C-500F KIT SERIES - KN Crowder...WASHER (2) KWd/KE > C-519 SNAP-ON FASCIA />>h^dZ d ^ ^K>/...

Page 1: C-500 & C-500F KIT SERIES - KN Crowder...WASHER (2) KWd/KE > C-519 SNAP-ON FASCIA />>h^dZ d ^ ^K>/ BLACK WZK&/> C-500-B KIT DETAILS (C-400 HANGER, C-500 TRACK, C-201/C-200D-134 GUIDE

A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc. K.N. Crowder Inc. PAGE 1

C-500 & C-500F KIT SERIESINSTRUCTION SHEET

INCL

UDED

GUI

DE S

YSTE

M P

ARTS

LIST

(BAS

ED O

N KI

T CO

DE O

RDER

ED)

PARTS LIST (FOR STANDARD C-500 2DR KIT)

C-400 HANGER BODY (4)

CDC-400 CATCH/STOP (4)

C-400 TOP PLATE (4)

5/16”-24 HEX NUT (4)

C-500 TOP MOUNT DOUBLE TRACK X LENGTH (1)

#10 X 2” SELF DRILLING SCREWS (8)

C-1202 OFFSET NYLON GUIDE (2)

C-500 KITS

1 3/4 in[44.5 mm]

3/4 in[19.1 mm]

1/2 in[12.7 mm]

#8 X 3/4” PAN HEADSCREWS (6)

C-519 SNAP-ON FASCIA BLACK

C-500-W KIT DETAILS (C-400 HANGER, C-500 TRACK, C-914/C-913D-134 GUIDE SYSTEM)

2 1/8 in[54.0 mm]

CENTER TO CENTER

3 1/2 in[88.9 mm]

1 1/4 - 1 3/4 in[31.8 - 44.5 mm]

ADJUSTMENT RANGEMIN/MAX:

3/4 in[19.2 mm]

1 5/16 in[33.7 mm]

4 3/16 in[106.2 mm]

2 1/8 in[54.0 mm]CENTER TO CENTER

3 1/2 in[88.8 mm]

1/4 in[6.4 mm]

1 3/4 in[44.5 mm]

DOOR THICKNESS3/8 in

[9.5 mm]GAP BETWEEN DOORS

1 in[25.4 mm]

29/32 in[22.9 mm]

3 1/4 in[82.6 mm]

5/16 - 5/8 in[7.9 - 15.9 mm]

GUIDE CLEARANCEMIN/MAX:

1 3/4 in[44.5 mm]DOOR THICKNESS3/8 in[9.5 mm]GAP BETWEEN DOORS

ELEVATION VIEW OF COMPLETE INSTALLATION

C-914 GUIDE CHANNEL X LENGTH (2)

C-500-W KITS

C-913D-134 BY-PASS DOUBLE GUIDE (1)

1 1/2 in[38.1 mm]

3 1/4 in[82.6 mm]

7/8 in[22.2 mm

#8 X 3/4” PAN HEADSCREWS (8)

#8 X 3/4” PAN HEAD

SCREWS (12)

C-914 GUIDE CHANNELS WITH C-913D-134 BY-PASS GUIDE

C-400 HANGER CDC-400 CATCH/STOP

SEE RIGHT3 1/2 in

[88.8 mm]

MINIIMUM

TO CENTER OF HANGER BOLT

TRACK LENGTH

DOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]

C-1204 GUIDE SETDOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]

C-201 GUIDE CHANNELS WITH C-200D-134 BY-PASS GUIDEDOOR WIDTHRECOMMENDED DOOR OVERLAP:2 in [50.8 mm]

ADDITIONAL PARTS LIST (FOR C-500F 2DR KIT)

C-519 SNAP-ON FASCIA X LENGTH (1)

C-1201 CENTER NYLON GUIDE (1)

1 3/4 in[44.5 mm]

3/4 in[19.1 mm]

1/2 in[12.7 mm]

#10 X 1-1/4” PAN HEADSCREWS (2)

#10 EXTERNAL TOOTH LOCK WASHER (2)

C-519 SNAP-ON FASCIA BLACK

C-500-B KIT DETAILS (C-400 HANGER, C-500 TRACK, C-201/C-200D-134 GUIDE SYSTEM)1 5/16 in

[33.7 mm]

3/4 in[19.2 mm]

1 1/4 - 1 3/4 in[31.8 - 44.5 mm]

ADJUSTMENT RANGEMIN/MAX:

3 1/2 in[88.9 mm]

2 1/8 in[54.0 mm]

CENTER TO CENTER

1/4 in[6.4 mm]

3 1/2 in[88.8 mm]

2 1/8 in[54.0 mm]CENTER TO CENTER

4 3/16 in[106.2 mm]

1 3/4 in[44.5 mm]

DOOR THCKNESS

3/8 in[9.5 mm]

GAP BETWEEN DOORS

5/16 - 1/2 in[7.9 - 12.7 mm]

GUIDE CLEARANCEMIN/MAX:

5/8 in[15.5 mm]

3/4 in[19.0 mm]

3 1/4 in[82.6 mm]

1 3/4 in[44.5 mm]DOOR THICKNESS3/8 in[9.5 mm]GAP BETWEENDOORS

C-500-B KITS

C-200D-134 BY-PASS DOUBLE GUIDE (1)

1 1/2 in[38.1 mm]

3 1/4 in[82.6 mm]

13/16 in[20.6 mm]

#8 X 3/4” PAN HEADSCREWS (8)

#10 X 1-1/4” PAN HEADSCREWS (2)

#10 EXTERNAL TOOTH LOCK WASHER (2)

C-201 GUIDE CHANNEL X LENGTH (2)

C-519 SNAP-ON FASCIA BLACK

C-500 KIT DETAILS (C-400 HANGER, C-500 TRACK, C-1204 GUIDE SYSTEM)

3/4 in[19.2 mm]

2 1/8 in[54.0 mm]

CENTER TO CENTER

3 1/2 in[88.9 mm] 1 5/16 in

[33.7 mm]

1 1/4 - 1 3/4 in[31.8 - 44.5 mm]

ADJUSTMENT RANGEMIN/MAX:

1/4 - 1/2 in[6.4 - 12.7 mm]

GUIDE CLEARANCEMIN/MAX:

1 3/4 in[44.5 mm]

DOORTHICKNESS

3/8 in[9.5 mm]

GAP BETWEENDOORS

4 3/16 in[106.2 mm]

2 1/8 in[54.0 mm]CENTER TO CENTER

3 1/2 in[88.8 mm]

1/4 in[6.4 mm]

1 3/4 in[44.5 mm]DOOR THCKNESS3/8 in[9.5 mm]GAP BETWEENDOORS

Page 2: C-500 & C-500F KIT SERIES - KN Crowder...WASHER (2) KWd/KE > C-519 SNAP-ON FASCIA />>h^dZ d ^ ^K>/ BLACK WZK&/> C-500-B KIT DETAILS (C-400 HANGER, C-500 TRACK, C-201/C-200D-134 GUIDE

A PRODUCT OF K.N. CROWDER MFG. INC. © 2018 K.N. CROWDER MFG. INC. All Rights Reserved. PAGE 2

STEP #2:NOTE: IF ACCESS TO THE ENDS OF THE TRACK IS NOT AVAILABLE, STEP #3 MUST BE COMPLETED BEFORE STEP #2.

SOLID BACKING IS REQUIRED AND SPACING IS RECOMMENDED TO BE BETWEEN 12”-16” ON CENTER. CONSULT STRUCTURAL ENGINEER TO ENSURE ADEQUATE SUPPORT & FASTENING.

3 in[76.2 mm]

5/8 in[15.9 mm]

1 7/32 in[30.7 mm]

1/4 in[6.2 mm] 1/8 in

[3.1 mm] RECOMMENDED PRE-DRILL:4X Ø1/8 in [3.2 mm] X AT LEAST 1-1/2 in [38.1 mm] DEEPCLEARANCE HOLE REQUIRED:

Ø3/8 in [9.5 mm] X AT LEAST 2 in [50.8 mm] DEEP

3/4 in[19.2 mm]

QUIRED AND SPACING ISE BETWEEN 12”-16” T STRUCTURAL

ADEQUATE G.

STEP #1:

STEP #3:

STEP #4:

CENTER OF TOP PLATE

MINIMUM3-1/2”

[88.9 mm]

CENTER OF TOP PLATE

MINIMUM3-1/2”

[88.9 mm] C-400 TOP PLATE TEMPLATE

STEP #5:

STEPS #6 & 7:

AESTHETIC NOTE: IF SUFFICIENT OVERLAP OF THE DOOR IS PROVIDED, GUIDE CHANNEL CAN BE RECESSED INTO THE DOOR WITHOUT CUTTING A SLOT THE FULL LENGTH OF THE DOOR. IF GUIDE CHANNEL WILL BE INSTALLED SHORT FROM THE EDGES, IT IS RECOMMENDED TO HAVE AT LEAST 1/2” [12.7 mm] DOOR MATERIAL AT EACH END OF THE DOOR BEFORE THE START OF THE GUIDE CHANNEL SLOT.

STEP #6 OPTION A: FOR C-500-W KITS ONLY

SUGGESTED MINIMUM1/2 in [12.7 mm]

SET BACK REQUIREDFOR THIS OPTION

STEP #7 OPTION A: FOR C-500-W KITS ONLY

STEP #8:

TYPICAL INSTALLATION LOCATION FOR FLOOR GUIDES:

BYPASS OPENING WIDTH

TYPICAL MINIMUM OVERLAP OFBY-PASSING DOORS: 2 in [50.8 mm]

CENTER TO CENTER OF TRACKBASED ON DOOR THICKNESS

29/32 in[22.9 mm]

HIGH RECESSEDIN DOOR

1 in[25.4 mm]

WIDE RECESSEDIN DOOR

STEP #9:

STEP #8 OPTION A: FOR C-500-W KITS ONLY

STEP #10:

STEP #6 OPTION B: FOR C-500-B KITS ONLY

STEP #7 OPTION B: FOR C-500-B KITS ONLY

5/8 in[15.9 mm]

WIDE RECESSEDIN DOOR

3/4 in[19.1 mm]

HIGH RECESSEDIN DOOR

STEP #8 OPTION B: FOR C-500-B KITS ONLY

STEPS #6 & 7 OPTION C: FOR C-500 KITS ONLY

STEP #8 OPTION C: FOR C-500 KITS ONLY

HEIGHT ADJUSTMENTNUT

LOCKING NUT

FINAL STOP POSITION OF DOORIN OPENED POSITION

MARK THIS LOCATION

DETAIL AHOOK ON POINT

A

DETAIL BSNAP-ON POINT

B

STEP #11:

OPTIONAL C-519 FASCIA INSTALLATION STEP #1:

STEP #2: