Burs - Grinding Tools[1]

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    Carbide Burs/Grinding Tools

    Carbide Burs And GrindingTools

    M.A. Ford manufactures a complete line of

    Solid Carbide Burs and Diamond-Pattern

    Grinding Tools for a broad range of materi-

    ls, applications and finishes.

    Grinding Tools are designed for precision

    grinding and profiling, especially in hard-

    ened steels, up to 65 Rc. Precise toler-

    nces on tool diameter, runout and flute

    oncentricity, allow machining

    olerances within .0002-inches.

    Carbide Burs are available in three

    different cuts Standard, Fine and Shear

    to provide a range of finishes on fer-

    ous, non-ferrous and non-metallic mate-

    ials. Alternate Diamond Grind Burs arevailable with left-hand flutes added to

    help break up chips. These burs are avail-

    ble in Standard and Fine Cut versions.

    The following shapes are available:

    Cylindrical Flat End

    Cylindrical Flat End With End Cut

    Cylindrical Radius End

    Spherical

    Elliptical

    Tree Shape Radius EndTree Shape Pointed End

    Conical and Conical Radius End

    Flame

    Back Taper

    Angle Tool

    Speeds and Feeds

    Types Of Cuts andRecommended Applications

    Following are general guidelines for

    selecting the correct bur based upon

    material being machined and finish

    desired.

    Standard A general-purpose right-hand

    flute style is recommended when rapid

    stock removal and good workpiece finish

    are the parameters.

    Recommended Materials

    Annealed Steels and Easily Machined

    Alloys.

    Aluminum, Brass, Bronze, Copper

    Carbon, Fiberglass, Hard Rubber,

    Masonite, Plastic

    Titanium, Hardened steel, Stainless

    Steel, Cast iron

    Fine A general-purpose right hand flute

    style designed for producing higher qual-

    ity finishes, when removing less stock with

    more operator control.

    Recommended Materials

    Hardened Steels

    Stainless Steels

    Th e M. A. Ford produc t fam ily includes

    Burs and Grinding Tools that are used in

    irtually every manufacturing environment. Like

    ll M.A. Ford tools, experienced machinists in

    dedicated manufacturing cells make our Burs

    nd Grinding Tools to world-class standards.

    95

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    Carbide Burs/Grinding ToolsCarbide Burs/Grinding Tools

    Carbide burs should typically be

    operated between 1,500 and 3,000 SFM

    (surface-feet-per-minute). For burs ra

    ing in size from 3/16-inch to 3/8-inch

    diameter, a 30,000 RPM grinder is reco

    mended. A 22,000-RPM grinder will weffectively with burs ranging in size fro

    1/4-inch to 1/2-inch in diameter. Solid

    carbide burs that are 1/8-inch diamete

    less, can typically be run at speeds up

    75,000 RPM. However, these are gene

    speed recommendations that may nee

    to be adjusted. For application quest

    call 1-800-553-8024.

    Alternate Diamond Grind Left hand fluting 40% of righ

    hand fluting. Diamond Grind Left hand fluting 80% of

    hand fluting.

    Shear A Right-Hand flute style bur isrecommended for rapid stock removal

    on softer, non-ferrous and non-metallic

    materials.

    Recommended Materials

    Aluminum, Magnesium and Zinc Alloys.

    Plastic Hard Rubber Wood

    Alternate Diamond Grind M.A. FordCarbide Burs are available in a Standard

    Alternate Diamond and Fine Alternate

    Diamond style. An alternate diamond

    grind has left hand fluting added to stan-

    dard or fine cut fluting. This additional

    fluting helps break up chips when workingsteel weldments or other materials that can

    produce small or sliver-type chips. A slight

    left hand cutting action typically provides

    the operator more control of the bur and

    grinder.

    \

    Recommended materials and application

    for the Alternate Diamond Grind burs are

    as indicated in Bur Application Chart.

    Standard and Fine Diamond(optional)

    A diamond grind is left hand fluting,

    added to standard or fine cut burs. Like

    an alternate diamond grind, a diamond

    grind will also break up bothersome chips

    into an almost granular powder. More

    precise deburring is possible because of

    a more balanced left and right hand cut-

    ting action. The most rapid penetration

    achieved with a carbide bur is with a dia-

    mond grind. A diamond grind will, how-

    ever, reduce tool life. Recommended for

    ferrous and stainless steel materials.

    Standard Alternate Diamond

    Fine Alternate Diamond (optional)

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    M.A. Ford phone: (800) 553 - 8024 or (563) 391 - 6220 For Product Information, Call Your Local Distributor.

    Carbide Burs/Grinding Tools

    Performance

    Drills

    CarbideDrills

    Carbide/HSS

    Countersinks

    Carbide

    Reamers

    CarbideBoring

    Tools

    Performance

    EndMills

    CarbideEnd

    Mills/Routers

    Burs/Grinding

    Tools

    DiamondGrin

    d

    Routers

    CustomTools

    97

    Application Data

    To prevent overheating and

    possible damage to the tool,

    the steel shank on a carbide bur

    should not be allowed to contact

    the workpiece. To minimize wear,the tool should periodically be

    dipped in cutting fluid or lubricant,

    especially when removing a large

    amount of stock material.

    ExcessiveF

    orce

    HeatForm

    RubbingShank

    DullTool

    ImproperL

    ocationInCollet

    WornSpindleBearings

    BentShank

    UnstableC

    ontrolofProcess

    UseaCoarserBur

    Workingin

    SoftMaterial

    UseAnti-StickAgent

    FasterRPM

    SlowerRPM

    LighterCuts

    SwitchToF

    ineCut

    DontUseAlternate/DiamondGrd.

    FasterFeed

    SlowerFee

    d

    CuttingAb

    rasiveMaterials

    LackingRigidSetup

    Always use safety glasses when using these tools.

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    M.A. Ford fax: (800) 892 - 9522 or (563) 386 - 7660 www.maford.com e-mail: [email protected]

    Carbide Burs/Grinding Tools

    H i g h

    H i g h

    C B D r i l l s /

    Cylindrical Flat End/EndCut SERIES 41,41EMiniature Series 69, 70,72, and 74

    Burs available as standard, with 6mm shank, except miniature burs.

    Miniature bur series 69, 70 and 72 available as standard, with 3mm shank.

    E indicates end cut, L3 indicates 3 length overall.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

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    Performance

    Drills

    CarbideDrills

    Carbide/HSS

    Countersinks

    Carbide

    Reamers

    CarbideBoring

    Tools

    Performance

    EndMills

    CarbideEnd

    Mills/Routers

    Burs/Grinding

    Tools

    DiamondGrin

    d

    Routers

    CustomTools

    M.A. Ford phone: (800) 553 - 8024 or (563) 391 - 6220 For Product Information, Call Your Local Distributor.

    Carbide Burs/Grinding Tools

    Cylindrical Radius EndSERIES 42Miniature Series 69, 70,72 and 74

    Burs available as standard, with 6mm shank, except miniature burs.

    Miniature bur series 69, 70 and 72 available as standard, with 3mm shank.

    L6 indicates 6 long shank. L3 indicates 3 length overall.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

    99

    Order from M.A. Fords High Performance

    End Mill section and immediately

    increase productivity.(pg. 131-155)

    ISO 9001 Company

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    M.A. Ford fax: (800) 892 - 9522 or (563) 386 - 7660 www.maford.com e-mail: [email protected]

    Carbide Burs/Grinding Tools

    H i g h

    H i g h

    C B D r i l l s /

    Regrind service available - call customer service for details.

    SphericalSERIES 43Miniature Series 69, 70,72 and 74

    Burs available as standard, with 6mm shank, except miniature burs.

    Miniature bur series 69, 70 and 72 available as standard, with 3mm shank.

    L6 indicates 6 long shank. L3 indicates 3 length overall.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    American Made

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    M.A. Ford phone: (800) 553 - 8024 or (563) 391 - 6220 For Product Information, Call Your Local Distributor.

    Carbide Burs/Grinding Tools

    Performance

    Drills

    CarbideDrills

    Carbide/HSS

    Countersinks

    Carbide

    Reamers

    CarbideBoring

    Tools

    Performance

    EndMills

    CarbideEnd

    Mills/Routers

    Burs/Grinding

    Tools

    DiamondGrin

    d

    Routers

    CustomTools

    201

    EllipticalSERIES 44Miniature Series 69, 70,72 and 74

    Burs available as standard, with 6mm shank, except miniature burs.

    Miniature bur series 69, 70 and 72 available as standard, with 3mm shank.

    L6 indicates 6 long shank. L3 indicates 3 length overall.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

    ISO 9001 Company

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    M.A. Ford fax: (800) 892 - 9522 or (563) 386 - 7660 www.maford.com e-mail: [email protected]

    Carbide Burs/Grinding Tools

    H i g h

    H i g h

    C B D r i l l s /

    Tree Shape Radius EndSERIES 45Miniature Series 69, 70,72 and 74

    Burs available as standard, with 6mm shank, except miniature burs.

    Miniature bur series 69, 70 and 72 available as standard, with 3mm shank.

    L6 indicates 6 long shank, L3 indicates 3 length overall.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

    Not sure what you need?

    Call 800-553-8024 for technicalapplication support.

    American Made

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    M.A. Ford phone: (800) 553 - 8024 or (563) 391 - 6220 For Product Information, Call Your Local Distributor.

    Carbide Burs/Grinding Tools

    Performance

    Drills

    CarbideDrills

    Carbide/HSS

    Countersinks

    Carbide

    Reamers

    CarbideBoring

    Tools

    Performance

    EndMills

    CarbideEnd

    Mills/Routers

    Burs/Grinding

    Tools

    DiamondGrin

    d

    Routers

    CustomTools

    203

    Tree Shape - Pointed EndSERIES 46Miniature Series 69, 70,72 and 74

    Burs available as standard, with 6mm shank, except miniature burs.

    Miniature bur series 69, 70 and 72 available as standard, with 3mm shank.

    L6 indicates 6 long shank, L3 indicates 3 length overall.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

    ISO 9001 Company

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    M.A. Ford fax: (800) 892 - 9522 or (563) 386 - 7660 www.maford.com e-mail: [email protected]

    Carbide Burs/Grinding Tools

    H i g h

    H i g h

    C B D r i l l s /

    ConicalSERIES 47Miniature Series 69,70, 72 and 74

    Conical Radius EndSERIES 48Miniature Series69, 72 and 74

    Burs available as standard, with 6mm shank, except miniature burs.

    Miniature bur series 69, 70 and 72 available as standard, with 3mm shank.

    L6 indicates 6 long shank, L3 indicates 3 length overall.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

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    M.A. Ford phone: (800) 553 - 8024 or (563) 391 - 6220 For Product Information, Call Your Local Distributor.

    Carbide Burs/Grinding Tools

    Performance

    Drills

    CarbideDrills

    Carbide/HSS

    Countersinks

    Carbide

    Reamers

    CarbideBoring

    Tools

    Performance

    EndMills

    CarbideEnd

    Mills/Routers

    Burs/Grinding

    Tools

    DiamondGrin

    d

    Routers

    CustomTools

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    FlameSERIES 49Miniature Series 72 and74

    Back TaperSERIES 50Miniature Series 69, 70,

    72, and 74

    Burs available as standard, with 6mm shank, except miniature burs.

    Miniature bur series 69, 70 and 72 available as standard, with 3mm shank.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    E indicates end cut, L6 indicates 6 long shank, L3 indicates 3 length overall.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

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    M.A. Ford fax: (800) 892 - 9522 or (563) 386 - 7660 www.maford.com e-mail: [email protected]

    Carbide Burs/Grinding Tools

    H i g h

    H i g h

    C B D r i l l s /

    Miniature Carbide

    Bur

    3" LOA

    SERIES 69 burs available as standard, with 3mm shank.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    L6 Carbide Burs6 Long ShankSERIES 42, 43, 44, 45,46, 48, and 49

    Burs available as standard, with 6mm shank.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

    L6 series carbide burs replaces L8.

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    M.A. Ford phone: (800) 553 - 8024 or (563) 391 - 6220 For Product Information, Call Your Local Distributor.

    Carbide Burs/Grinding Tools

    Performance

    Drills

    CarbideDrills

    Carbide/HSS

    Countersinks

    Carbide

    Reamers

    CarbideBoring

    Tools

    Performance

    EndMills

    CarbideEnd

    Mills/Routers

    Burs/Grinding

    Tools

    DiamondGrin

    d

    Routers

    CustomTools

    207

    Carbide Bur Sets

    SERIES 71

    Set one available with 6mm shank. Set two, three, and four available with 3mm shank.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Set One

    Set Two

    Carbide bur sets are offered in four popular sets. This is a conve-

    nient way to order several of the more common burs used in the

    tool and die trade.

    60 Carbide Angle Tool

    SERIES 296

    Miniature Series 69

    Regrind service available - call customer service for details.

    SA-1 SC-1 SD-1 SG-1 SM-1

    SA-43 SC-42 SD-42 SG-41 SM-45 SL-42

    SA-43 SC-42 SC-41 SD-42 SE-41 SF-41 SG-41 SM-45 SL-42 SN-42

    SA-51 SC-51 SD-51 SE-51 SF-51 SG-51 SM-51 SN-51

    Set Three

    Set

    Four

    Series 296 and 297 available as standard, with 6mm shank.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.

    For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

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    M.A. Ford fax: (800) 892 - 9522 or (563) 386 - 7660 www.maford.com e-mail: [email protected]

    Carbide Burs/Grinding Tools

    H i g h

    H i g h

    C B D r i l l s /

    Designed for precision jig grinding and profilling in

    hardened steel applications.

    Manufactured from a wear

    resistant carbide for long

    tool life and better workpiece finishes.

    Diamond pattern for easy penetration

    in hardened steel and difficult to

    machine materials.

    90 Carbide Angle Tool

    SERIES 297

    Miniature Series 69

    Series 296 and 297 available as standard, with 6mm shank.

    Burs over 1/2 diameter are available with a 3/8 or 8mm shank as a non-stock standard.For optional fluting styles, see pages 195-196. Specify tool number and optional cut/grind.

    Regrind service available - call customer service for details.

    Grinding ToolDiamond PatternLead Chamfer

    SERIES 290

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    M.A. Ford phone: (800) 553 - 8024 or (563) 391 - 6220 For Product Information, Call Your Local Distributor.

    Carbide Burs/Grinding Tools

    Performance

    Drills

    CarbideDrills

    Carbide/HSS

    Countersinks

    Carbide

    Reamers

    CarbideBoring

    Tools

    Performance

    EndMills

    CarbideEnd

    Mills/Routers

    Burs/Grinding

    Tools

    DiamondGrin

    d

    Routers

    CustomTools

    209

    Grinding ToolDiamond PatternSquare End

    SERIES 291

    Grinding ToolDiamond PatternEnd CutSquare End

    SERIES 291E

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    M.A. Ford employs a full-

    service Sales, Marketing and

    Customer Service Staff that is read-

    ily available to assist you with all

    your cutting tool needs. From tool

    selection and order processing to

    technical applications consultation,

    M.A. Ford is committed to provid-

    ing our customers with world-class

    service and products.

    At Your Service

    working behind the scenes dedicated M.A. Ford employees