Burndy Products Master Catalog

864
US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487 POWER DISTRIBUTION BLOCKS U-BLOK™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-39 - A-40 CONNECTORS Ferrules, Bare and Insulated . . . . . . . . . . . . . . . . . . . . . B-5 - B-9 CONNECTORS Heat Shrink Terminals . . . . . . . . . . . . . . . . . . . . . . . . . B-10 - B-11 CONNECTORS Heat Shrink Fully Loaded Rack . . . . . . . . . . . . . . . . . . . . . . . B-12 CONNECTORS Heat Shrink Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13 CONNECTORS BREAK-AWAY™ Lugs . . . . . . . . . . . . . . . . . . . . . . . . . C-11 - C-13 CONNECTORS Narrow Tongue . . . . . . . . C-21 - C-22, C-34 - C-35, C-47 - C-48, C-59 - C-60, C-66 - C-67 CONNECTORS YAG-L-TC, Flex with No Inspection Window . . . . . . C-49 - C-50 CONNECTORS YSR Reducer In-Line Splice Kits . . . . . . . . . . . . . . . . C-90 - C-99 GROUNDING BusBars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-57 - E-58 CABLE TIES Universal Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8 TRANSMISSION IMPLO™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-53 - I-68 (Continued on next page) What’s New

description

Electrical components

Transcript of Burndy Products Master Catalog

  • US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    POWER DISTRIBUTION BLOCKSU-BLOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-39 - A-40

    CONNECTORSFerrules, Bare and Insulated . . . . . . . . . . . . . . . . . . . . . B-5 - B-9

    CONNECTORSHeat Shrink Terminals . . . . . . . . . . . . . . . . . . . . . . . . . B-10 - B-11

    CONNECTORSHeat Shrink Fully Loaded Rack . . . . . . . . . . . . . . . . . . . . . . . B-12

    CONNECTORSHeat Shrink Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

    CONNECTORSBREAK-AWAY Lugs . . . . . . . . . . . . . . . . . . . . . . . . . C-11 - C-13

    CONNECTORSNarrow Tongue . . . . . . . . C-21 - C-22, C-34 - C-35, C-47 - C-48,

    C-59 - C-60, C-66 - C-67

    CONNECTORSYAG-L-TC, Flex with No Inspection Window . . . . . . C-49 - C-50

    CONNECTORSYSR Reducer In-Line Splice Kits . . . . . . . . . . . . . . . . C-90 - C-99

    GROUNDINGBusBars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-57 - E-58

    CABLE TIESUniversal Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8

    TRANSMISSIONIMPLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-53 - I-68

    (Continued on next page)

    Whats New

  • Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Whats NewDIE KITS

    U-Die Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5

    YF TOOLSFerrule Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-8

    MRC840ALMechanical Crimping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . N-15

    MD6-KHand Operated Crimping Tool

    (Accepts KEARNEY Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-19

    PATRIOT HIGH PERFORMANCE PAT750XT-18VBattery Actuated Crimping Tool . . . . . . . . . . . . . . . . . . . . . . N-34

    PATRIOT PAT750K-18VBattery Actuated Crimping Tool

    (Accepts KEARNEY Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-35

    PATRIOT IN-LINE PATMD6K-14VBattery Actuated IN-LINE Crimping Tool

    (Accepts KEARNEY Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-40

    PATRIOT PATHCC10-18V SERIESBattery Actuated Cutting Tool . . . . . . . . . . . . . . . . . . . . . . . . N-59

    ENFORCER HIW716ENFLow Pressure Hydraulic Impact Wrench . . . . . . . . . . . . . . . N-75

    WIRE MANAGEMENTSmartCart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-97 - N-99

    WIRE MANAGEMENTWire Caddies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-100 - N-106

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    N

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    N

    OUS: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Small Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . Compression Connectors . . . . . . . . . . . . . Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Underground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Substation Bolted . . . . . . . . . . . . . . . . . . . . Substation Welded/EHV . . . . . . . . . . . Tooling Crimpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Hydraulic Pumps and LPHT . . . . . . . . . . . . . Tooling Knockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Benders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Wire Management . . . . . . . . . . . . . . . . . . . . . Reference and Index . . . . . . . . . . . . . . . . . . . .

  • A-1BURNDY Mechanical

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    Types KS, KS-3 & SC. . . A-4

    Type KSU . . . . . . . . . . . . A-5

    Type KSA . . . . . . . . . . . . A-6

    Types KVS, KVSU. . . . . . A-7

    Types KVSW, KVS-A . . . A-8

    Type QPX . . . . . . . . . . . . A-9

    Type QPX-Y . . . . . . . . . A-10

    Type KPA . . . . . . . . . . . A-11

    Type KPA-UP . . . . . . . . A-12

    Type KLU . . . . . . . . . . . A-13

    Types KA, EA . . . . . . . . A-14

    Types BGBL, CL50-1 . . A-15

    Types QA, QQA . . . . . . A-16

    Types Q2A, Q3A . . . . . . A-17

    Types QB, Q2B . . . . . . . A-18

    Types QDA & QR . . . . . A-19

    Types VT, E-C-G . . . . . . A-20

    Types VA, VVA . . . . . . . A-21

    Type HFB-P1 . . . . . . . . A-22

    Type HFB-N . . . . . . . . . A-23

    Types KA-U, KKA-U. . . A-24

    Type K2A-U . . . . . . . . . A-25

    Types K3A-U, KK3A-U. . . . . . . . . . . . . A-26, A-27

    Types K4A-U, KK4A,K11A-U, K21A, K22A. A-28

    Type KAU-KIT. . . . . . . . A-29

    Type AMS . . . . . . . . . . . A-30

    Type AGSKIT . . . . . . . . A-31

    Type UGSKIT . . . . . . . . A-31

    Type UGSKIT8 . . . . . . . A-32

    Type UGS350ULDB . . . A-32

    Type BISR-DB . . . . . . . A-33

    Type QGFL . . . . . . . . . . A-34

    Type FCB . . . . . . . . . . . A-35

    Types KPU-AC, UCU-AC . . . . . . . . . . . A-36

    Type BIPC . . . . . . . . . . . A-37

    TERMINAL BLOCKS . . A-38

    U-BLOK . . . . . . . . . . A-39

    U-BLOK PLATFORMS . . . . . . . A-40

    SPEC-BLOK . . A-41, A-42

    SPEC-BLOK PLATFORMS . . . . . . . A-43

    Types BDA, BDB, BDC . . . . . . . . . A-45, A-46,

    A-47, A-48, A-49

    Types BIT, BISR . . . . . . A-50

    Type BIBS . . . . . . . . . . . A-51

    Type BIBD . . . . . . . . . . . A-52

    Types BIBS-MT,BIBD-MT. . . . . . . . . . . A-53

    Type 1PL . . . . . . . . . . . . A-54

    Complies with NFPA 78-86 Ordinary Structures.Complies with NFPA 78-86 Heavy Duty Stacks(order: LD for Lead Plating for Heavy Duty Stacks applications.)

    TABLE OF CONTENTS

  • A-2Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    LIGHTNING PROTECTION INFO.

    Basic rules for selection are:1 Must be like material to the conductor

    (Flexitap out due to steel bolts!).2. Two bolts to ground rod minimum.3 Cable to cable connections can be

    anything one bolt, two bolt, compres-sion, etc.

    4 Cable to steel structure must have 8square inch contact with steel.

    5. Heavy duty stacks mechanical only.6. On all connectors with heavy duty stack

    rating, we must offer 1/16 thick leadplating as an option. Reason is closest 25ft. to stack opening must use lead coatedproduct.

    Complies with NFPA 78-86 OrdinaryStructures.Complies with NFPA 78-86 HeavyDuty Stacks(order: LD for Lead Plating for HeavyDuty Stack applications)

    ALL OTHERS REFER TO FACTORY

    1-800-346-4175

    Other features are also available for productslisted in price book such as undrilled or special drilling, 45 or 90 pad angles, bellingfor extra flexible cable, smooth or special

    SPECIAL FEATURESthreaded studs, special labeling or packag-ing, extra long braid, and nuclear certifica-tion. REFER TO FACTORY.

  • A-3BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    REVOLUTIONARYBURNDY DESIGNMEETS STRICT UL486B STANDARDS

    . . . and puts the bite on aluminum connections forever!

    For use on all combinations

    Aluminum to aluminum Aluminum to copper Copper to copper

    Patented

    Special heat-treated hard, aluminum alloy.

    Tin-plated contactsurface inhibitsoxide formation.

    Available in sizes from #10 through 500 kcmil.

    When used in NEC applications of insulated cables only.

    Spacer provides built-inseparation to retard galvanic corrosion.

    Anti-galling, high efficiency threadedcomponents result in high contactforce. Easily installed using standard,everyday wrenches.

    Triangular edges bite intocable to break through surface oxides:

    provide low contact resistance.

    produces gas tight seal.

    Unique bite and gripTRITAP SERVIT contactdelivers safe, long-term reliabilityeven withoutscratch brushing . . . without oxide inhibiting compounds.

  • A-4Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPES KS & KS-3

    SERVIT

    For Copper, Copperweld

    Compact, high strength, high copper alloySERVIT split-bolt has free-running threadsand easy to grip wrench flats. Highly resist-ant to season cracking and corrosion, theSERVIT provides maximum pressure andassures a secure connection on all combina-tions of run and tap conductors. Type KS-3accommodates 3 maximum size conductors.

    TYPE SC

    SERVIT COVER

    HUG-A-BUG

    Used indoors or outdoors, this compact,one-piece plastic SERVIT cover saves timeand material, eliminates costly taping ofsplit-bolts. Positive latch snaps easily andquickly over connector, ideal for tight quar-ters. Self-positioning plastic fingers wraparound wires fully insulating joint. UL Listedfor 600 volt indoor application with type KS.Three Covers accommodate a range of 6SERVIT sizes through 2/0 Str.

    Listed torque values are for maximum conductor combi-nations accommodated. Consult UL486 Tables 7-4, 7-5,7-6 for smaller conductor combinations.

    SERVIT and cover combination can be ordered as follows:CKS4 KS20 with cover

    For other combinations, please contact factory.

    See note page A-2* Not UL Listed or CSA Certified. In addition to UL Listed for wire connectors and CSA

    Certified, these items are also UL rated for direct burial.

    ConductorCopper Copperweld

    Min. Tap RecommendedCatalog Cross Range for Equal with Maximum Run and Tap TighteningNumber Flats L W Run and Tap Max. Run Sol. Str. Type A Type D Torque in-lb KS90 .50 .85 .38 12 Str. - 10 Str. 16 Str. #10 KS15 .50 .85 .38 10 Str. - 8 Str. 14 Str. #8

    80

    KS17 .63 1.14 .45 8 Str. - 6 Sol. 14 Str. #6 3 #12 8A 9-1/2D* KS17-3 8 Str. - 6 Sol. 16 Str. #6 3 #12 8A 9-1/2D KS20 .69 1.20 .51 8 Str. - 4 Sol. 14 Str. #4 3 #10 6A 8D

    165

    * KS20-3 8 Str. - 4 Sol. 14 Str. #4 3 #10 6A 8D KS22 .75 1.50 .60 6 Str. - 2 Sol. 14 Str. #2 3 #8 4A 6D* KS22-3 6 Str. - 2 Sol. 14 Str. #2 3 #8 4A 6D 275 KS23 .82 1.54 .62 6 Str. - 2 Str. 14 Str. #1 3 #7 3A 5D KS25 .94 1.77 .73 4 Str. - 1/0 Str. 14 Str. 2/0 3 #5 2A 4D KS26 1.05 1.94 .82 2 Str. - 2/0 Str. 14 Str. 3/0 7 #7

    385

    KS27 1.36 1.86 1.17 1 Str. - 3/0 Str. 8 Sol. 500 KS29 1.36 2.07 1.17 1 Str. - 250 8 Str. 4/0 7 #5 KS31 1.70 2.51 1.41 1/0 Str. - 350 1/0 Str. 19 #8

    650

    KS34 1.82 2.79 1.48 2/0 Str. - 500 2/0 Str. 19 #6 825KS39 2.31 3.29 1.94 4/0 Str. - 750 4/0 Str. 19 #5 1000KS44 2.56 3.73 2.19 300 - 1000 4/0 Str. 1100

    CatalogNumber For Use With

    KS17, KS17-3, KS20SC4

    KSU17, KSU20KS22, KS20-3, KS23,

    SC2 KS22-3, KSA6, KSA4,KSU22, KSU23

    KS25, KS26, KSA2, KSA 1/0SC2/0

    KSU25, KSU26

  • A-5BURNDY Mechanical

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE KSU

    UNIVERSAL SERVIT

    For All Combinations of Copper, Aluminum, ACSR, AAAC, 5005, and Steel

    Tin-plated, high strength copper alloySERVIT with spacer. Spacer separates dis-similar conductors and provides long contactlength that prevents high pressure point contacts between run and tap conductors.

    Use of PENETROX joint compound recom-mended with Aluminum and ACSR.

    Accommodates compressed conductors within conduc-tor ranges.See note page A-2

    486ACopper Only

    Copper Only

    ConductorMaximumConductor

    Run Tap Steel RecommendedCatalog Cross Copper & ACSR AAAC Copper & ACSR AAAC Sol. 3 Str. Nom TighteningNumber Fig. Flat L W Aluminum 5005 Aluminum 5005 BWG BWG Dia. Torque in-lb.KSU17 2 .62 .92 .42 12 Sol. - 6 Sol. 8 (6-1) 12 Sol. - 6 Sol. 8 (6-1) 8 5/32KSU20 2 .69 1.05 .48 10 Sol. - 4 Sol. 6 (6-1) 10 Sol. - 4 Sol. 6 (6-1) 6 8 7/32

    165

    KSU22 2 .74 1.25 .57 10 Sol. - 2 Sol. 6 (6-1) - 4 (7-1) 10 Sol. - 2 Sol. 6 (6-1) - 4 (7-1) 4 6 1/4 275KSU23 2 .81 1.48 .59 8 Str. - 2 Str. 3 (6-1) - 2 (6-1) 8 Sol. - 2 Str. 6 (6-1) - 2 (6-1) 4 5/16 275KSU25 2 .93 1.77 .70 2 Str. - 1/0 Str. 3 (6-1) - 1 (6-1) 10 Str. - 1/0 Str. 6 (6-1) - 1 (6-1) 3/8 385KSU26 2 1.04 1.93 .79 1/0 Str. - 2/0 Str. 1 (6-1) - 1/0 (6-1) 8 Str. - 2/0 Str. 6 (6-1) - 1/0 (6-1) 7/16 385KSU27 1 1.38 2.34 1.12 1 Str. - 3/0 Str. 1 (6-1) - 2/0 (6-1) 8 Sol. - 3/0 Str. 8 (6-1) - 2/0 (6-1) 1/2 500KSU29 1 1.38 2.50 1.14 1 Str. - 250 2/0 (6-1) - 4/0 (6-1) 8 Str. - 250 6 (6-1) - 4/0 (6-1) 1/2 650KSU31 1 1.69 2.88 1.36 4/0 Str. - 350 3/0 (6-1) - 4/0 (6-1) 4 Str. - 350 4 (6-1) - 4/0 (6-1) 5/8 650

    336 (30-7) - 477KSU34 1 2.00 3.12 1.47 400 - 500

    (18-1)2 Str. - 500 2 (6-1) - 477 (18-1) 825

  • A-6Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4,7-5, 7-6 for smaller conductor combinations.

    * Not CSA Certified.** No scratch brushing or oxide inhibiting compounds

    required for insulated 90 C max. rated conductor forN.E.C. applications.

    TYPE KSA

    TRITAP SERVIT

    For All Combinations ofAluminum to Aluminum,Aluminum to Copper andCopper to Copper, AluminumAlloy Tin Plated

    PATENTED TRIANGULARPENETRATION TECHNOLOGYCONTACT

    Features and Benefits No scratch brushing required. No oxide inhibitor required. Orients the conductor. Provides maximum pressure and assures

    a secure connection of run and tap conductors.

    Facilitates piercing the aluminum conductor surface oxides.

    UL 486B listed, 90C rated. Provides a low contact resistance. Provides equal coefficient of expansion Inhibits the reformation of oxides by

    producing a gas-tight seal. Provides improved retention of minimum

    to maximum conductor combinations.

    RecommendedCatalog Cross Alum. to Alum., Alum. to Copper, Copper to Copper Conductors TighteningNumber Flats L W Max. Run to Max. Tap Min. Run to Min. Tap Max. Run to Min. Tap Torque in-lb

    KSA6 .75 1.28 .56 #6 Str. (.184) #6 Str. (.184) #10 Sol. (.102) #10 Sol. (.102) #6 Str. (.184) #10 Sol. (.102) 165KSA4 .81 1.38 .62 #4 Str. (.232) #4 Str. (.232) #8 Sol. (.129) #10 Sol. (.102) #4 Str. (.232) #10 Sol. (.102) 165KSA2 .94 1.58 .69 #2 Str. (.292) #2 Str. (.292) #6 Sol. (.169) #8 Str. (.146) #2 Str. (.292) #8 Sol. (.146) 275

    #2 Str. CompactKSA 1/0 1.00 1.92 .75 #1/0 Str. (.373) #1/0 Str. (.373)

    (.268)#8 Sol. (.129) #1/0 Str. (.373) #8 Sol. (.129) 385

    #2 Str. CompactKSA 2/0 1.12 1.92 .88 #2/0 Str. (.418) #2/0 Str. (.418)

    (.268)#8 Str. (.146) #2/0 Str. (.418) #8 Str. (.146) 385

    #2 Str. CompactKSA 4/0 1.49 2.54 1.13 #4/0 Str. (.528) #4/0 Str. (.528)

    (.268)#6 Str. (.184) #4/0 Str. (.528) #6 Str. (.184) 500

    #1/0 Str. Compact*KSA 350 1.69 3.24 1.50 350 kcmil (.681) 350 kcmil (.681)

    (.336)#4 Str. (.232) #350 kcmil (.681) #4 Str. (.232) 650

    400 kcmil #2 Str. Compact #2 Str. Compact*KSA 500 2.00 3.62 1.73 500 kcmil (.813) 500 kcmil (.813)

    Compact (.659) (.268)#500 kcmil (.813)

    (.268)825

  • A-7BURNDY Mechanical

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    TYPE KVS

    OKLIP

    Mechanical Connector For Copper & Copperweld

    Compact, two-piece, high strength, high copper alloy BURNDY OKLIP recommend-ed for heavy duty connections. Neoprenerings hold DURIUM bolts in place duringinstallation. Installed with ordinary wrench.

    TYPE KVSU

    UNIVERSAL OKLIP

    Mechanical Connector For All Combinations of Copper, Aluminum, ACSR, AAAC & 5005

    Compact, high strength, tin plated copperalloy two-piece connector with spacer andtin-plated silicon bronze DURIUM hard-ware. Recommended for heavy duty connec-tions. Spacer separates dissimilar conduc-

    Listed torque values are for maximum conductor combi-nations accommodated. Consult UL486 Tables 7-4, 7-5,7-6 for smaller conductor combinations.

    Accomodations compressed conductors within diameterrange.See note page A-2

    tors and provides long contact length.Neoprene ring prevents loss of shorter boltduring installation. Longer peened bolt per-mits swivel action for easier installation.

    Use of PENETROX joint compound recom-mended with aluminum and ACSR.

    See note page A-2

    ConductorCopper Copperweld Recommended

    Catalog Max. Run and Tap TighteningNumber Run Tap Sol. Str. Type V Torque in-lbKVS26 2 Str. - 2/0 Str. 6 Sol. - 2/0 Str. 3/0 7 #8 180KVS28 1/0 Str. - 4/0 Str. 10 Str. - 4/0 Str. 4/0 7 #6 V3/0 250KVS31 250 - 350 kcmil 10 Str. - 350 kcmil 19 #8 V250 325KVS34 400 - 500 kcmil 10 Str. - 500 kcmil 19 #6 V350 375KVS40 400 - 800 kcmil 3/0 Str. - 800 kcmil 19 #5 500KVS44 500 - 1000 kcmil 3/0 Str. - 1000 kcmil 500

    ConductorRun Tap Run Tap

    Copper CopperACSR, ACSR, Sol., Sol., Recommended

    Catalog AAAC, AAAC, Copperweld Steel Copperweld Steel TighteningNumber Copper & Alum. & 5005 Copper & Alum. & 5005 Sol., Nom. Dia. Sol., Nom. Dia. H J L W Torque in-lbKVSU26 2 Str. - 2/0 Str. 3 - 2/0 6 Str. - 2/0 Str. 6 - 2/0 1 - 3/0 5/16 - 7/16 #6 - 3/0 3/16 - 7/16 2 5/16 1 1-1/2 180KVSU28 1/0 Str. - 4/0 Str. 1/0 - 4/0 6 Str. - 4/0 Str. 6 - 4/0 2/0 - 4/0 3/8 - 1/2 #6 - 4/0 5/32 - 1/2 2-3/8 3/8 1-1/8 1-3/4 250KVSU31 250 - 350 kcmil 4/0 - 300 AWG 6 - 350 kcmil 6 - 300 9/16 - 5/8 #6 - 4/0 3/16 - 5/8 2-5/8 1/2 1-3/8 2-1/8 325KVSU34 400 - 500 kcmil 336.4 - 397.5 AWG 4 - 500 kcmil 5 - 397.5 3/4 - 3/4 #4 - 4/0 7/32 - 3/4 3 1/2 1-1/2 2-1/4 375KVSU40 400 - 800 kcmil 4/0 - 800 AWG 4/0 - 800 kcmil 3/0 - 715.5 3/4 - 1 1/2 - 1 3-1/2 1/2 1-5/8 2-1/2KVSU44 500 - 1000 kcmil 4/0 - 1000 AWG 4/0 - 1000 kcmil 4/0 - 900 7/8 - 1-1/8 1/2 - 1-1/8 4 3/8 2 3

    500

    Blue highlighted items are industry standard and most frequently ordered.

  • A-8Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE KVSW

    OKLIP

    Mechanical Connector For Copper and Copperweld.

    Similiar to OKLIP Type KVS except for ahigh copper alloy spacer that separates runand tap conductors. Provides high contactpressure, confines conductor strands, andassures vibration-proof connection. Longerpeened bolt, permits swivel action for easierinstallation. Silicon bronze DURIUM hard-ware.

    TYPE KVS-A

    ALUMINUM OKLIP

    Mechanical Connector For All Combinations of Copper, Aluminum, ACSR,AAAC and 5005

    Three-piece, high-conductivity, non-copperbearing aluminum alloy connector with thickspacer and aluminum hardware. Hardware inKVS26A and KVS28A is stainless steel.Recommended for heavy duty dissimilarmetal applications. Spacer separates con-ductors and provides long contact length.Belled entrances prevent chafing, permiteasier assembly of conductors. Longerpeened bolt permits swivel action for easierinstallation. Neoprene ring prevents loss ofshorter bolt. PENETROX joint compoundrecommended with aluminum and ACSR.

    THESE CONNECTORS CAN ACCOMMODATE ACSR CONDUCTORSOVER ARMOR ROD WITHINTHE DIAMETER RANGE INDICATED.APPLICATION OVER ARMOR ROD

    See note page A-2

    Accommodates compressed conductors within diameterrange.See note page A-2

    RecommendedCatalog Conductor TighteningNumber Run Tap Torque in-lbKVSW26 2 Str. - 2/0 Str. 6 Sol. - 2/0 Str. 180KVSW28 1/0 Str. - 4/0 Str. 6 Sol. - 4/0 Str. 250KVSW31 250 - 350 kcmil 4 Sol. - 350 kcmil 325KVSW34 400 - 500 kcmil 4 Str. - 500 kcmil 375KVSW40 400 - 800 kcmil AWG 4/0 - 800 kcmil 500KVSW44 500 - 1000 kcmil 250 - 1000 kcmil 500

    ConductorRun Tap Recommended

    Catalog Copper, ACSR, Copper, ACSR, TighteningNumber & Alum. AAAC, & 5005 & Alum. AAAC & 5005 Torque in-lbKVS26A 2 Str. - 2/0 Str. AWG 4 - 2/0 10 Str. - 2/0 Str. 6 - 2/0 180KVS28A 1/0 Str. - 4/0 Str. AWG 1/0 - 4/0 10 Str. - 4/0 Str. 6 - 4/0 240KVS31A 250 - 350 kcmil AWG 4/0 - 336.4 6 Str. - 350 kcmil 6 - 336.4 300KVS34A 400 - 500 kcmil 336.4 - 397.5 4 Str. - 500 kcmil 5 - 397.5 300KVS40A 400 - 800 kcmil 336.4 - 715.5 3/0 Str. - 800 kcmil 3/0 - 715.5 300KVS44A 500 - 1000 kcmil 397.5 - 900 3/0 Str. - 1000 kcmil 3/0 - 900 480

    Conductor Range by DiameterCatalog Max. Run & Number Min. Run Dia. Min. Tap Dia. Tap Dia. H J L WKVS26A .281 .116 .447 2-1/4 5/16 1-1/4 1-5/8KVS28A .360 .116 .564 3 3/8 1-5/8 2-1/16KVS31A .565 .184 .681 3-1/16 1/2 1-15/16 2-7/16KVS34A .728 .216 .814 3-9/16 1/2 2-5/16 2-5/8KVS40A .728 .470 1.036 4-1/16 1/2 2-7/16 2-7/8KVS44A .806 .470 1.162 4-7/8 5/8 2-1/2 3-1/8

  • A-9BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE QPX

    VERSITAP

    Parallel Clamp For Copper,Copperweld, Copperweld-Copper

    The VERSITap Type QPX is recommendedfor Tee, Cross, Parallel, Butt and Tap connec-tions. Range-taking, only 10 connectorsrequired to accommodate conductor sizesfrom #6 Str. to 1000 kcmil. Edges are round-ed for easy taping. Made of high strength,high-conductivity copper alloy and siliconbronze DURIUM hardware.

    * For various configurations, see page A-10.

    Listed torque values are for maximum conductor combi-nations accommodated. Consult UL486 Tables 7-4, 7-5,7-6 for smaller conductor combinations.See note page A-2.

    Fig. 1 Fig. 2

    RecommendedCatalog Copper Conductor TighteningNumber Run Tap Fig. No. H J L W Torque in-lb QPX2C2C 6 Str. - 2 Str. 6 Str. - 2 Str. 1-1/2 1-3/8 150QPX282C 6 Str. - 2 Str. 2-1/16

    5/16 1-5/161-9/16

    QPX28281 Str. - 4/0 Str.

    1 Str. - 4/0 Str. 1 3/8 1-13/16 1-13/16250

    QPX342C 6 Str. - 2 Str.2-3/8

    5/16 1-3/8 1-7/8QPX3428 250 - 500 kcmil 1 Str. - 4/0 Str. 2-3/4 1-3/4 2-1/16 375QPX3434 250 - 500 kcmil 2 3

    3/82-1/16 2-3/16

    QPX442C 6 Str. - 2 Str. 2-11/16 5/16 1-3/8 2-1/4QPX4428 1 Str. - 4/0 Str.

    12-7/8 1-13/16

    QPX4434500 - 1000 kcmil

    250 - 500 kcmil 3-1/16 3/8 2-1/162-7/16 500

    QPX4444 500 - 1000 kcmil2

    3-7/16 2-5/8 2-9/16

    ConductorRun Tap

    Catalog Copperweld CopperweldNumber Copperweld Copper Copperweld CopperQPX2C2C 5 Sol. - 3 #7 8A - 4A 5 Sol. - 3 #7 8A - 4AQPX282C 7 #9 - 7 #5 3A - 3/0 V 5 Sol. - 3 #7 8A - 4AQPX2828 7 #9 - 7 #5 3A - 3/0 V 7 #9 - 7 #5 3A - 3/0 VQPX342C 5 Sol. - 3 #7 8A - 4AQPX3428 19 #9 - 19 #6 4/0 EK 7 #9 - 7 #5 3A - 3/0 VQPX3434 19 #9 - 19 #6 4/0 EKQPX442C 5 Sol. - 3 #7 8A - 4AQPX4428 7 #9 - 7 #5 3A - 3/0 VQPX4434

    19 #6 19 #9 - 19 #6 4/0 EK

    QPX4444 19 #6

  • A-10Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE QPX-Y

    UNIVERSAL VERSITAP

    Universal Parallel Clamp For Copper and Aluminum

    High copper alloy cast connector, tin-platedfor use with copper or aluminum cable.Makes parallel, tap, tee, cross or end-to-endconnections. Edges rounded for easy taping. PENETROX joint compound recommend-ed.

    APPLICATION VARIATIONS

    Listed torque values are for maximum conductor combinations accommodated.Consult UL486 Tables 7-4, 7-5 7-6 for smallerconductor combinations.See note page A-2.

    PARALLEL TAP CROSS

    SPLICETEE

    Fig. 1 Fig. 2

    Conductor RecommendedCatalog Aluminum or Copper TighteningNumber Run Tap Fig. No. H J L W Torque in-lb QPX2C2C-Y 6 Str. - 2 Str. 6 Str. - 2 Str. 1-5/8 1-5/8QPX282C-Y 1/0 Str. - 4/0 Str. 6 Str. - 2 Str.

    11-7/8

    5/16 1-1/21-7/8

    150

    QPX2828-Y 1/0 Str. - 4/0 Str. 1/0 Str. - 4/0 Str. 2 3/8 2 2-1/8 250QPX342C-Y 6 Str. - 2 Str. 1 2-1/4 5/16 1-1/2 2-1/8QPX3428-Y 250 - 500 kcmil 1/0 Str. - 4/0 Str. 2-1/2 2 2-1/2 375QPX3434-Y 200 - 500 kcmil 2 2-7/8

    3/82-1/2 2-5/8

    QPX4444-Y 750 - 1000 kcmil 750 - 1000 kcmil 2 3-7/8 1/2 3-1/2 3-1/2 500

  • A-11BURNDY Mechanical

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE KPA

    SCRULUG

    For Copper Cable

    High copper alloy tin-plated terminal for join-ing a wide range of cable to equipment padsor terminal blocks. Especially good in lightindustrial applications. The tongue and bodyare a one-piece design. The pressure barequalizes pressure over the conductor andprevents the screw from cutting into the cable.

    NOTE: For unplated version add UNPL suffix.

    Fig. 1 Fig. 2

    Stud RecommendedCatalog Fig. Hole TighteningNumber Wire Range No. C D H K Size L N T Torque in-lbKPA8C 14 Sol. - 8 Str. 1 .38 .47 .72 .21 .10 .95 .22 .06 12KPA4C 14 Sol. - 4 Str. 1 .50 .59 .94 .27 1/4 1.20 .30 .06 45KPA25 4 Str. - 1/0 Str. 2 .75 .81 1.25 .33 5/16 1.70 .41 .10 180KPA28 1/0 Str. - 4/0 Str. 2 .97 1.12 1.66 .40 3/8 2.29 .53 .13 250KPA34 4/0 Str. - 500 kcmil 2 1.38 1.38 2.44 .54 1/2 3.14 .75 .20 375

  • A-12Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE KPA-UP

    SCRULUG

    For Copper Cable

    High copper alloy terminal for joining a widerange of cable to equipment pads or terminalblocks. Plain copper finish.

    NOTE: For tin plating drop -UP suffix and add -TP suffix(example: KPA4CTP).For use in grounding applications with a green screw,contact factory. Listed for grounding per UL467.

    Features and Benefits

    One piece design.Superior torque and pull

    out performance. Convenient range taking design.

    Reduces catalog numbers. One catalog number accommodates several conductor sizes.

    High conductivity copper alloy.Long lasting, reliable contact.

    Compact design.Easy to use.

    Slot Robertson screw, hex head, hex socket bolt.No special installation tools required.

    Eliminates over-torquing/potential conductor damage.

    Fig. 1

    Stud RecommendedCatalog Wire Fig. Hole TighteningNumber Range No. C D H K Size L N T Hardware Torque in-lb

    14 Sol. - 1/4 Dia. SlotKPA8CUP

    6 Str.0.38 0.51 0.81 0.20 #10 1.01 0.24 0.07

    Robertson35

    14 Sol. -1

    5/16 Dia. SlotKPA4CUP

    4 Str.0.50 0.71 1.00 0.28 1/4 1.28 0.33 0.07

    Robertson45

  • A-13BURNDY Mechanical

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE KLU

    SCRULUG

    For Copper Cable Offset Tongue Non-Plated

    High copper alloy terminal with offset tonguefor joining a wide range of cable to equip-ment pads or bar. Easy to install with screw-driver or wrench. Connector is reusable.Plain copper finish.

    Features and Benefits

    Convenient range-taking design.Reduces catalog numbers.

    One conductor accommodates several conductor sizes.

    High conductivity copper alloy.Long lasting reliable contact.

    Compact design.Easy to use. Reduces labor time.

    NOTES: Suffix -TP on catalog number denotes tin plate (exam-

    ple: KLU400TP). 2 Material: Copper alloy.

    Slot Robertson screw, hex head/hex socket bolt.No special installation tools required.

    Eliminates over-torquing/potential conductor damage.

    Fig. 1 Fig. 2 Fig. 3

    Recommended Stud StripCatalog Fig. B C K L N T Tightening Hole Quantity/ LengthNumber Conductor No. (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) Torque in Lbs. Hardware Size Package (In.)

    KLU25 14 Sol. 1.63 (0.64) Dia. to 6.4 8.0 3.6 26.0 6.3 1.9 No. 8 - 32 Slotted RoundKLU25TP 10 Sol. 2.60 (1.02) Dia. Cu

    3.26 .31 .14 1.02 .21 .07

    20Machine Screw

    #6 100 7/16

    KLU35 14 Sol. 1.63 (.0641) Dia. to 8.4 10.0 6.0 31.6 5.6 1.8 1/4 UNF Slotted SetKLU35TP 6 Str. 4.67 (.184) Dia. Cu .33 .39 .20 1.24 .22 .07

    45Screw

    #10 100 5/8

    KLU70 8 Sol. 3.28 (.129) Dia. to 11.8 12.0 6.7 39.6 6.4 2.1 5/16 UNF Slotted SetKLU70TP 2 Str. 7.42 (.292) Dia. Cu

    2.46 .47 .26 1.56 .25 .08

    50Screw

    1/4 100 3/4

    KLU125 2 Str. 7.42 (.292) Dia. to 16.9 16.9 6.5 50.5 10.8 2.7 3/8 UNF Slotted SetKLU125TP 1/0 Str. 9.44 (.372) Dia. Cu .63 .63 .26 1.99 .43 .11

    50Screw

    1/4 25 15/16

    KLU175 4 Str. 5.89 (.232) Dia. to 18.0 19.0 10.0 66.0 11.0 4.0 3/8 UNF Socket/HexKLU175TP 3/0 Str. 11.94 (.470) Dia. Cu .71 .75 .39 2.20 .43 .16

    124Screw

    3/8 12 1

    KLU225 2 Str. 7.42 (.292) Dia. to1

    19.6 26.2 8.5 65.0 13.0 3.1 7/16 UNF Socket/Hex KLU225TP 4/0 Str. 13.4 (.528) Dia. Cu .77 .99 .33 2.56 .51 .12

    204Screw

    5/16 12 1-5/16

    KLU300 1/0 Str. 9.44 (.372) Dia. to 25.2 26.2 10.0 72.0 13.1 3.1 5/8 UNF Socket/Hex KLU300TP 350 kcmil 17.30 (.681) Dia. Cu 1.0 .99 .39 2.83 .52 .12

    325Screw

    3/8 6 1-5/8

    KLU400 1/0 Str. 9.44 (.372) Dia. to1

    29.6 38.0 10.0 104.0 23.0 4.5 5/8 UNF Socket/Hex KLU400TP 500 kcmil 207 (.813) Dia Cu 1.16 1.60 .39 4.09 .91 .18

    375Screw

    3/8 3 1-5/32

  • A-14Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE KA

    KA-LUG

    For Copper Cable

    Compact, economical, high copper alloy terminal for joining a wide range of cable toequipment pads or terminal blocks.

    TYPE EA

    VERSILUG

    For Copper Cable

    Compact, high copper alloy terminal for join-ing a wide range of cable to equipment padsor bar. Clamping element adjustable toseveral angles. One-wrench installation.

    Listed torque values are for maximum conductor sizesaccommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductorsizes.

    * N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes

    accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductorsizes.

    Fig. 1 Fig. 2

    Stud RecommendedCatalog Fig. Hole TighteningNumber Conductor No. C H J K Size L N T Torque in-lbKA8C 14 Sol. - 8 Str. 3/8 5/8 #12 7/32 #10 13/16 3/16 3/32 25KA4C 14 Sol. - 4 Str.

    19/16 3/4 5/16 9/32 1/4 1-1/8 1/4 7/64 45

    KA25 4 Str. - 1/0 Str. 2 3/4 15/16 1/2 27/64 3/8 1-11/16 3/8 1/8 200KA25-2TC 38 4 Str. - 1/0 Str. 3 3/4 15/16 1/2 27/64 3/8 2-13/16 3/8 1/8 200KA28 1 Str. - 4/0 Str. 15/16 1-1/4 5/8 27/64 3/8 1-15/16 7/16 3/16 275KA34 4/0 Str. - 500 kcmil

    21-3/8 2-3/32 13/16 9/16 1/2 2-9/16 9/16 9/32 375

    No. of Stud RecommendedCatalog Holes Hole TighteningNumber Conductor in Pad C D E H K Size L N T Torque in-lbEA2C 8 Sol. - 2 Str. 1 13/16 1-1/16 1-3/8 3/8 2-1/2 13/32 150EA25 2 Str. - 1/0 Str. 1 7/8 1-1/8 1-7/16 7/16 3/8 2-11/16 7/16

    1/4180

    EA28 1 1-3/8 3/8 3-3/16 17/32EA28-2N

    1/0 Str. - 4/0 Str.2 NEMA

    1-1/163-5/8 1-3/4

    1-3/41/2 5-1/8 5/8

    5/16 250

    EA34 1 1-5/8 9/16 1/2 4 13/16EA34-2N

    250 - 500 kcmil2 NEMA

    1-3/83-5/8 1-3/4

    2-1/41/2 5-5/8 5/8

    3/8 375

    Fig. 3

  • A-15BURNDY Mechanical

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE BGBL

    LAY-IN QIKLUG

    *UL Listed 90 C, 600 V

    The Lay-In QIKLUG, Type BGBL is manu-factured from high strength 6061-T6 aluminum, and is ideally suited for groundingand bonding applications accommodatingboth copper and aluminum conductor sizes#14 AWG to 250 kcmil. Features and Benefits

    * UL486B listed, AL9CU rated.For copper and aluminum conductor

    combinations up to 90 C, 600 Volt applications.

    UL Recognized for grounding and bonding.Ensures reliability.

    Electro-tin plated.Provides low contact resistance.

    Lay-in feature.Eases installation.

    NOTE: PEN-A PENETROX inhibitor is recommended for allaluminum terminations.

    Fig. 1

    Fig. 2

    TYPE CL50-1

    COPPER LAY-IN QIKLUGFOR COPPER

    The Lay-In QIKLUG is manufactured fromhigh strength pure electrolytic copper toensure maximum strength and conductivity.UL467 Listed for direct burial in earth or con-crete. The open-faced design allows for fastlay-in of the conductor without the need forcutting or breaking.

    Catalog Wire RangeNumber Copper Stud HoleCL50-1 #14 - #4 Cu #10CL50-1TN* #14 - #4 Cu #10

    DimensionsCatalog Fig. Conductor H Bolt Size K HexNumber No. Range C D E Ref. J Dia. L N T Size

    .39 .62 .48 .79 .22 1.10 .20 .13BGBL-4 1 AWG 14 - 4

    [10] [16] [12] [20]1/4 - 28

    [6] [28] [5] [3]SLOT

    .63 .80 .83 1.16 .28 1.63 .44 .19BGBL-1/0 1 AWG 14 - 1/0

    [16] [20] [21] [29]3/8 - 24

    [7] [41] [11] [5]SLOT

    .88 1.18 1.00 1.72 .28 2.18 .45 .25BGBL-250 2 AWG 6 - 250 kcmil

    [22] [30] [30] [44]7/16 - 18

    [7] [55] [11] [6]7/32

    Stainless Steel Screw

    *-TN version is tin plated. Commonly used for solar panelgrounding

  • A-16Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPES QA, QQA

    QIKLUG

    For Copper Cable

    Type QA heavy duty, compact, high copperalloy terminal for joining a wide range ofcable to equipment pads or bar. Fast one-wrench installation. Type QQA heavy duty,high copper alloy terminal for joining cable toequipment pads or bar. Twin clamping elements secure joint vibration and flexing.One-wrench installation.

    Type QA Type QQA

    * N indicates NEMA standard stud holes.All 4N items See note page A-2

    No. of Stud RecommendedCatalog Number* Conductor Holes Hole Tightening

    Type QA Type QQA Commercial Navy in Pad C D E & F H K Size L LL N T Torque in-lbQA8C-B 1 9/16 1-3/8 2-5/16 9/32QA8C-2B

    14 Sol. - 8 Str. 4 - 142

    9/161-1/4 5/8

    11/167/32

    #102 3 5/16

    5/32 75

    QA4C-B QQA4C 1 5/8 1-7/16 2-3/8QA4C-2B QQA4C-2

    8 Str. - 4 Str. 23 - 402 1-3/16 5/8

    3/49/32 1/4 2 2-15/16

    5/16 3/16 110

    QA1C-B QQA1C 15/8

    3/4 1-3/4 2-13/16QA1C-2B QQA1C-2

    4 Str. - 1 Str. 50 - 752 1-9/16 7/8

    111/32 5/16 2-9/16 3-5/8

    11/32 150

    QA26-B QQA26 1 1 2 3-3/167/32

    QA26-2B QQA26-21/0 Str. - 2/0 Str. 100 - 125

    213/16

    1-15/16 11-3/16

    3 4-3/167/16 180

    QA28-B QQA28 1 1-1/16 13/32 3/8

    2-1/4 3-9/16 17/32QA28-2B 3/0 Str. - 4/0 Str. 150 - 200 2 1 2 1 1-5/16 3-9/16 7/16 1/4 250QA28-2N* QQA28-2N* 2 NEMA 3-1/8 1-3/4 9/16 4-5/16 5-5/8 5/8QA31-B QQA31 1 1-3/8 17/32

    1/22-11/36 4-1/8 11/16

    QA31-2B 250 - 350 kcmil 250 - 350 2 1-3/16 1-31/32 1 1-11/16 7/16 3/8 3-3/8 7/16 5/16 325QA31-2N* QQA31-2N* 2 NEMA 3 1-3/4 9/16 4-7/16 5-7/8 5/8QA34-B QQA34 1 1-5/8 17/32

    1/23-3/16 4-7/8 13/16

    QA34-2B 21-3/8

    2 13/32 3-9/16 7/16QA34-4B

    400 - 500 kcmil 400 - 5004 1-7/8 1-15/16

    1 27/16

    3/83-1/2 7/16

    5/16 375

    QA34-2N* QQA34-2N* 2 NEMA 1-3/8 3-3/32 1-3/4 9/16 1/2 4-11/16 6-9/32 5/8QA40-B 1 1-7/8 11/16 5/8 3-11/16 27/32QA40-2N* QQA40-2N* 600 - 800 kcmil 650 - 800 2 NEMA

    1-5/82-7/16 4-14/16 3/8

    QQA40-4N 4 NEMA 33 1-3/4 9/16 1/2

    7-3/32 5/8

    QA44-B 1 2 11/16 5/8 3-15/16 1500

    QA44-2N* QQA44-2N 850 - 1000 kcmil 1000 2 NEMA1-7/8

    3 2-3/4 1/2QA44-4N* 4 NEMA 3 3-1/16

    1-3/4 9/16 1/2 5 7-1/8 5/8

    QA46-B 1 2-1/8 13/16 3/4 4-3/8 1-1/16QA46-2N*

    1100 - 1500 kcmil 13002 NEMA

    2-1/83 1-3/4

    3-1/89/16 1/2 5-1/4 5/8

    9/16 600

  • A-17BURNDY Mechanical

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    TYPE Q2A

    QIKLUG

    For Copper Cable

    Compact, high copper alloy terminal for join-ing two cables to equipment pads or bars.Each element accommodates a wide rangeof cable. One-wrench installation.

    TYPE Q3A

    QIKLUG

    For Copper Cable

    Compact, high copper alloy terminal for join-ing three cables to equipment pads or bar.Each element accommodates a wide rangeof cable. One-wrench installation.

    * N indicates NEMA standard stud holes.All 4N items See note page A-2

    * N indicates NEMA standard stud holes.

    No. of Stud RecommendedCatalog Holes in Hole TighteningNumber* Conductor Pad C D E & F H K Size L N T W Torque in-lb Q2A1C-2 4 Str. - 1 Str. 2 1-1/2 1-7/8 1 1-1/16 7/16 3/8 2-7/8 7/16 7/32 1-13/16 150Q2A26-2N 1/0 Str. - 2/0 Str. 2 NEMA 1-5/8 3/4 1-3/16 4-3/16 7/32 1-15/16 180Q2A28-2N 2 NEMA 1-7/8 4-3/8 1-15/16Q2A28-4N

    3/0 Str. - 4/0 Str.4 NEMA 3

    1-3/8 1/42-1/8

    250

    Q2A31-2N 2 NEMA 2-3/8 4-1/2 2-1/8Q2A31-4N

    250 - 350 kcmil4 NEMA 3 3-1/8

    1-11/16 5/163

    325

    Q2A34-2N 2 NEMA 2-1/2 1-3/4 9/16 1/2 5/8 3Q2A34-4N

    400 - 500 kcmil4 NEMA 3

    2 4-11/16 3/83-3/4

    375

    Q2A40-2N 2 NEMA 3-3/4Q2A40-4N

    600 - 800 kcmil 3 2-7/16 5 7/164-11/32 500

    Q2A44-4N 850 - 1000 kcmil4 NEMA

    3-1/4 2-3/4 5-1/4 1/2 4-11/32Q2A46-4N 1100 - 1500 kcmil 4 NEMA 3-1/2

    3-1/43-1/8 5-1/2 11/16 5 600

    No. of Stud RecommendedCatalog Holes in Hole TighteningNumber* Conductor Pad C D E & F H K Size L N T W Torque in-lbQ3A28-2N 2 NEMA 1-7/8 4-5/16Q3A28-4N

    3/0 Str. - 4/0 Str.4 NEMA 3

    1-3/84-3/8

    1/4 3-3/16 250

    Q3A31-2N 2 NEMA 2-3/8Q3A31-4N

    250 - 350 kcmil4 NEMA 3 3-1/8

    1-11/16 4-7/16 5/16 4-1/16 325

    Q3A34-2N 2 NEMA 2-1/2 1-3/4 9/16 1/2 5/8Q3A34-4N

    400 - 500 kcmil4 NEMA

    1-15/16 4-3/4 3/8 4-9/16 375

    Q3A40-4N 600 - 800 kcmil3

    2-7/16 5 7/16 5-13/16Q3A44-4N 850 - 1000 kcmil

    4 NEMA3-1/4 2-3/4 5-1/4 1/2 6-5/8

    500

    Q3A46-4N 1100 - 1500 kcmil 4 NEMA 3-1/23-1/4

    3-1/8 5-1/2 11/16 7-7/8 600

    Blue highlighted items are industry standard and most frequently ordered.

  • A-18Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE QB

    QIKLUG

    For Copper Cable

    Compact, high copper alloy side entrance terminal for joining a range of cable at rightangles to terminal blocks. One-wrench installation.

    N indicates NEMA standard stud holes.

    N indicates NEMA standard stud holes.All 4N items See note page A-2

    TYPE Q2B

    QIKLUG

    For Copper Cable

    Compact, high copper alloy terminal for join-ing two cables at right angles to a single terminal block. Each element accommodatesa range of cable. One-wrench installation.

    No. of Stud RecommendedCatalog Holes Hole TighteningNumber* Conductor in Pad C D E H K Size L N T Torque in-lb QB8C 14 Sol. - 8 Str. 1 9/16 9/16 7/8 7/32 #10 1-1/8 9/32 5/32 75QB4C 8 Str. - 4 Str. 1 27/32 13/16 1-3/8 1/4 110QB1C 4 Str. - 1 Str. 1

    11/1613/16 1

    9/32 1/41-1/2

    11/32150

    QB26 1/0 Str. - 2/0 Str. 1 13/16 1 1-1/32 1-13/16 7/167/32

    180QB28 3/0 Str. - 4/0 Str. 1 1 1-1/16 1-5/16

    13/32 3/82-1/16 17/32 1/4 250

    QB31-2N 250 - 350 kcmil 2 NEMA 13/16 3-1/4 1-3/4 1-11/16 9/16 1/2 4-1/2 5/8 5/16 325

    No. of Stud RecommendedCatalog Holes Hole TighteningNumber* Conductor in Pad C D E & F H K Size L N T Torque in-lbQ2B28-2N 3/0 Str. - 4/0 Str. 2 NEMA 1-7/8 3-1/8 1-3/4 1-3/8 3/8 5-3/16 1/4 250Q2B31-2N 250 - 350 kcmil 2 NEMA 2-3/8 3-3/16 1-11/16 1-3/8 9/16 1/2 5-7/8 5/8 5/16 325Q2B40-4N 600 - 800 kcmil 4 NEMA 3 3-1/16 1-3/8 2-5/16 1 6-11/16 7/16 500

  • A-19BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE QDA

    QIKLUG

    For Copper Cable

    Compact, high copper alloy terminal for join-ing a wide range of cable to equipmentstuds. Provides low contact resistance whengripped between two contact nuts. One-wrench installation.

    TYPE QR QIKLINK

    SPLICE OR REDUCER

    For Copper Cable to Cable

    High copper alloy splicer/reducer for joininga range of cable end to end. Neat, compacteasy to tape installation. One-wrench installation.

    See note page A-2.

    Stud RecommendedCatalog Conductor Hole TighteningNumber Commercial Navy C H K Size L T Torque in-lbQDA8C 14 Sol. - 8 Str. 3 - 14 11/16 3/16 75QDA4C 8 Str. - 4 Str. 23 - 40 1 3/4 7/16 3/8

    1-7/87/32 110

    QDA1C 4 Str. - 1 Str. 50 - 75 1 2-3/16 9/32 150QDA26 1/0 Str. - 2/0 Str. 100 - 125 1-3/16 2-1/2 180QDA28 3/0 Str. - 4/0 Str. 150 - 200

    1-1/41-5/16

    9/16 1/22-5/8 250

    QDA31 250 - 350 kcmil 250 - 350 1-1/2 1-11/16 11/16 5/8 35/16

    325QDA34 400 - 500 kcmil 400 - 500 1-7/8 2 13/16 3/4 3-5/8 375QDA40 600 - 800 kcmil 650 - 800 2-1/8 2-5/16 1-1/16 1 4-3/16 3/8 500

    RecommendedCatalog Conductor TighteningNumber Either Size H L W Torque in-lbQR4C 8 Str. - 4 Str. 3/4 1-11/16 5/8 110QR1C 4 Str. - 1 Str. 1-1/16 1-15/16 11/16 150QR26 1/0 Str. - 2/0 Str. 1-3/16 2-1/8 13/16 180QR28 3/0 Str. - 4/0 Str. 1-3/8 2-3/8 1 250QR31 250 - 350 kcmil 1-11/16 2-5/8 1-1/4 325QR34 400 - 500 kcmil 1-15/16 3-1/16 1-7/16 375QR40 600 - 800 kcmil 2-7/16 3-5/8 1-7/8 500

  • A-20Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE VT

    VARITAP T-CONNECTOR

    For Copper Cable to Cable

    High copper alloy T-connector for cable run,cable tap. V-bolt clamping elements accom-modate large range of cable and are particularly suited for extra flexible cable.One-wrench installation.

    See note page A-2

    TYPE E-C-G

    TRANSFORMER TAP ADAPTER

    For Copper

    Multi-tap, range-taking cast copper alloy con-nector designed to take 2, 3 or 4 conductorsfrom a single secondary transformer outlet.

    RecommendedCatalog Conductor Tightening Torque in-lbNumber Run Tap H L W Run TapVT2C2C 8 Sol. - 2 Str. 8 Sol. - 2 Str. 1-5/16 2-5/16 1-5/16 275 275VT2525 6 Sol. - 1/0 Str. 6 Sol. - 1/0 Str. 2-5/8 1-7/16 385 385VT2825 6 Sol. - 1/0 Str. 1-5/8 3-1/8 1-1/4 250 385VT2828

    1/0 Str. - 4/0 Str.1/0 Str. - 4/0 Str. 3-1/16 1-11/16 250 250

    VT3025 6 Sol. - 1/0 Str. 3-3/8 1-3/8 325 385VT3030

    1/0 Str. - 300 kcmil1/0 Str. - 300

    1-7/83-5/16 1-15/16 325 325

    VT3425 6 Sol. - 1/0 Str. 3-11/16 1-1/2 375 385VT3428 1/0 Str. - 4/0 Str. 3-1/2 1-11/16 375 250VT3430

    300 - 500 kcmil1/0 Str. - 300

    2-5/163-5/8 1-15/16 375 325

    VT3434 300 - 500 3-3/4 2-1/4 375 375VT4040 500 - 800 kcmil 500 - 800 2-9/16 4-1/2 2-5/8 500 500VT4425 6 Sol. - 1/0 Str. 4-5/16 2 500 385VT4428

    750 - 1000 kcmil1/0 Str. - 4/0 Str.

    2-7/84-1/8 2 500 250

    VT4834 1500 - 2000 kcmil 300 - 500 4-1/4 5-1/4 5 600 375

    RecommendedCatalog No. of Conductor A TighteningNumber Conductors Size Dia. D H J L W Torque in-lbE2C34G1 2 3-1/2E3C34G1 3 1/0 Sol. - 500 kcmil .78 3-3/4 2-7/8 1/2-13 6-1/4 5-1/4 480E4C34G1 4 6-7/8

  • A-21BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    TYPES VA, VVA

    VARILUG

    For Copper Cable

    High copper alloy terminal for joining a widerange of cable to equipment pads or bar.Particularly suitable for use on extra flexiblecable. One-wrench installation. Type VVA,twin elements secure joint against vibrationand flexing. Particularly recommended foruse on extra flexible cables. One-wrenchinstallation.

    N indicates NEMA standard stud holes.All 4N items See note page A-2

    Type VA Type VVA

    No. of Stud RecommendedCatalog Number* Holes Hole Tightening

    Type VA Type VVA Conductor in Pad C D E & F H K Size L LL N T Torque in-lbVA2C VVA2 8 Sol. - 2 Str. 13/16 1-1/4 1-1/2 2-3/4 4-1/16 13/32 275VA25 VVA25 6 Sol. - 1/0 Str.

    17/8 1-5/16 1-7/8

    7/163/8 2-7/8 4-5/16 7/16

    1/4385

    VA28 VVA28 1 1-1/2 7/16 2-7/8 4-1/8 17/32VA28-2N VVA28-2N

    1/0 Str. - 4/0 Str.2 NEMA

    1-1/163-1/2 1-3/4

    2-1/49/16 1/2 4-15/16 6-3/6 5/8

    250

    VA30 VVA30 1 1-5/8 7/16 3/8 3-1/4 4-5/8 5/85/16

    VA30-2N VVA30-2N1/0 Str. - 300 kcmil

    2 NEMA1-1/8

    3-9/16 1-3/42-3/16

    5-3/16 6-9/16 5/8325

    VA34 VVA34 1 2 3-13/16 5-5/16 13/16VA34-2N VVA34-2N 300 - 500 kcmil 2 NEMA

    1-3/83-5/8 1-3/4 3-11/32

    9/16 1/25-3/8 6-7/8 5/8 375

    VA34-4N VVA34-4N 4 NEMA 3 3-5/8 1-3/4 5-3/8 6-7/8 5/8VA40 VVA40 1 2-5/16 11/16 5/8 4-1/2 6-3/8 15/16

    3/8

    VA40-2N VVA40-2N 500 - 800 kcmil 2 NEMA1-5/8

    3-5/8 1-3/4 2-7/8 9/16 5-13/16 7-11/16 5/8 500VA40-4N VVA40-4N 4 NEMA 3 2-5/8 1-3/4 9/16

    1/25-13/16 7-11/16 5/8

  • A-22Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE HFB-P1

    BAR CLAMP ASSEMBLY COMPONENTS

    For Copper Bar

    To build your own high strength clampassembly for multiple flat bar using type HFB-P1 bar clamps and clamping hardware, thefollowing tables have been provided. Theclamp assembly eliminates the need fordrilling the flat bar and is used in indoor andoutdoor applications.

    *Z=Space between the bar clamp contact surfaces

    Ordered separately from BURNDY.* See table below when ordering assembly clamp-

    ing bolts to specify correct bolt length in Cat. #.

    NOTE: When ordering assembly bolts specify correct bolt length in catalog number as indicated in table.

    One Clamp HalfBar Clamp Bar J Recommended

    Catalog Run Tap Bolt TighteningNumber A AA Dia. L W Z Torque in-lbHFB22P1 2.00 2.00 3/8 4.38 4.38 * 240HFB33P1 3.00 3.00 3/8 4.38 4.38 * 240HFB42P1 4.00 2.00 3/8 5.75 5.75 * 240HFB44P1 4.00 4.00 1/2 5.75 5.75 * 480HFB63P1 6.00 3.00 1/2 7.75 4.75 * 480HFB66P1 6.00 6.00 5/8 8.12 8.12 * 660HFB88P1 8.00 8.00 3/4 10.50 10.50 * 1990

    Bar Clamp Assembly Components Copper Silicon Bronze Clamping HardwareBus Bar Split Lock

    Width (Inches) Bar Clamp Bolts Nuts WashersRun-A Tap-AA Qty. Cat. No. Qty. Cat. No. Qty. Cat. No. Qty. Cat. No.

    2 2 2 HFB22P1 4 38 X (*) HEB 4 38CHEN 4 38SW3 3 2 HFB33P1 4 38 X (*) HEB 4 38CHEN 4 38SW4 2 2 HFB42P1 4 38 X (*) HEB 4 38CHEN 4 38SW4 4 2 HFB44P1 4 50 X (*) HEB 4 50CHEN 4 50SW6 3 2 HFB63P1 4 50 X (*) HEB 4 50CHEN 4 50SW6 6 2 HFB66P1 4 62 X (*) HEB 4 62CHEN 4 62SW8 8 2 HFB88P1 4 75 X (*) HEB 4 75CHEN 4 75SW

    Bolt LengthClamp J When When When When When When When WhenNumber Bolt Dia. Z = 1.25 Z = 1.50 Z = 1.75 Z = 2.00 Z = 2.25 Z = 2.50 Z = 2.75 Z = 3.00HFB22P1 3/8 (-16) 3.00 3.25 3.50 4.00 4.00 4.50 4.50 5.00HFB33P1 3/8 (-16) 3.00 3.25 3.50 4.00 4.00 4.50 4.50 5.00HFB42P1 3/8 (-16) 3.00 3.25 3.50 4.00 4.00 4.50 4.50 5.00HFB44P1 1/2 (-13) 3.25 3.50 3.75 4.00 4.50 4.50 5.00 5.00HFB63P1 1/2 (-13) 3.25 3.50 3.75 4.00 4.50 4.50 5.00 5.00HFB66P1 5/8 (-11) 3.50 4.00 4.00 4.50 4.50 5.00 5.00 5.50HFB88P1 3/4 (-10) 3.75 4.00 4.50 4.50 5.00 5.00 5.50 5.50

  • A-23BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE HFB-N

    BAR CLAMP TAP PAD ADAPTER

    For Copper Bar

    High conductivity copper, tap pad adapterprovides a NEMA drilled contact pad whenassembled to the HFB-P1 clamps. Tap connections can be made from copper busbar(s) without drilling, by bolting standardmechanical or compression terminal padsdirectly to the pre-drilled tap pad

    H Clamp (two required per assembly) and hardware (asshown) not included with bar clamp tap pad, order separately.

    Fig. 1Fig. 2

    Catalog Fig. Use with H ClampNumber No. A-C E & F L N Catalog Number HFB33-4N 1 3.00 1.75 7.00 .62 HFB33P1HFB44-4N 1 4.00 1.75 9.12 1.12 HFB44P1HFB66-6N 2 6.00 1.75 11.31 1.12 HFB66P1

  • A-24Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPES KA-U, KKA-U

    UNIVERSAL TERMINAL

    (One Conductor) For Aluminum and Copper Conductors

    These dual-rated one-conductor lugs areconstructed from high strength aluminumalloy and electro tin-plated to provide low contact resistance.

    * N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes

    accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 forsmaller conductor sizes.

    ** Maximum dimension.

    AL9CU

    Fig. 1 Fig. 2

    Fig. 3 Fig. 4

    Wire Range Stud Dimensions RecommendedCatalog Fig. Aluminum or Hole ** ** Tightening Number* No. Copper Size D L N W E T H Torque in-lbKA6U 1 14 Str. - 6 Str. .63 1.06 .25 .50 .09 .50 45KA2U 1 14 Str. - 2 Str. .63 1.16 .31 .50 .10 .55 50KA25U 1 14 Str. - 1/0 Str.

    1/4.81 1.50 .44 .63 .19 .80 50

    KA26U 2 6 Str. - 2/0 Str. .81 1.47 .47 .63 .19 .80 120KA29U 2 6 Str. - 250 kcmil .94 2.00 .50 1.00 .25 1.13 275KA30U 2 6 Str. - 300 kcmil

    5/16.94 2.00 .50 1.00 .25 1.12 275

    KA31U 2 6 Str. - 350 kcmil 1.03 2.25 .88 1.13 .25 1.25 275KA34U 2 4 Str. - 500 kcmil 3/8 1.50 2.81 .88 1.51 .31 1.58 500KA36U 2 2 Str. - 600 kcmil 1.72 3.19 .78 1.50 .44 1.56 500KA40U 2 300 - 800 kcmil 1.69 3.38 .88 1.75 .50 1.94 550KA44U 2 500 - 1000 kcmil

    1/21.69 3.38 .88 1.75 .50 1.94 550

    KKA31U-2N 3 6 Str. - 350 kcmil 3.16 5.50 .63 1.25 1.75 .38 1.50 275KA36U-2N 4 2 Str. - 600 kcmil 3.22 4.69 .63 1.50 1.75 .44 1.57 500KA40U-2N 4 300 - 800 kcmil

    1/23.03 4.75 .63 1.75 1.75 .50 1.94 500

    KA44U-2N 4 500 - 1000 kcmil 3.03 4.75 .63 1.75 1.75 .50 1.94 550

  • A-25BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    AL9CU

    TYPE K2A-U

    UNIVERSAL TERMINAL

    (Two Conductor) For Aluminum and Copper Conductors

    These dual-rated two-conductor lugs areconstructed from high strength aluminumalloy and electro tin-plated to provide lowcontact resistance.

    Fig. 1 Fig. 2

    Fig. 3

    * N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes

    accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 forsmaller conductor sizes.

    ** Maximum dimension.

    Wire Range Stud Dimensions RecommendedCatalog Fig. Aluminum or Hole ** ** Tightening Number* No. Copper Size D L N W E T H Torque in-lbK2A25U 1 Two: 14 Str. - 1/0 Str. .81 1.47 .44 1.13 .19 .79 50K2A26U 2 Two: 14 Str. - 2/0 Str.

    1/4.81 1.47 .44 1.25 .19 .79 120

    K2A29U 2 Two: 6 Str. - 250 kcmil 3/8 1.50 2.56 .50 1.66 .25 1.20 275K2A31U 2 Two: 6 Str. - 350 kcmil 1.69 2.88 .88 1.94 .25 1.25 275K2A36U 2 Two: 2 Str. - 600 kcmil

    1/21.75 3.20 .63 2.41 .44 1.58 375

    K2A40U 2 Two: 300 - 800 kcmil 1.66 3.38 .88 3.19 .50 1.94 550K2A44U 2 Two: 500 - 1000 kcmil

    5/81.66 3.50 .88 3.52 .50 1.94 550

    K2A31U-2N 3 Two: 6 Str. - 350 kcmil 3.00 4.50 .63 2.31 1.75 .31 1.38 275K2A36U-2N 3 Two: 2 Str. - 600 kcmil 3.22 4.69 .63 2.41 1.75 .44 1.56 375K2A40U-2N 3 Two: 300 - 800 kcmil

    1/23.03 4.75 .63 3.19 1.75 .50 1.94 375

    K2A44U-2N 3 Two: 500 - 1000 kcmil 3.03 4.75 .63 3.19 1.75 .50 1.94 375

  • A-26Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPES K3A-U, KK3A-U

    UNIVERSAL TERMINAL

    (Three Conductor) For Aluminum and Copper Conductors

    Dual-rated three-conductor lugs are con-structed from high strength aluminum alloyand electro tin-plated to provide low contactresistance.

    AL9CU

    Fig. 1 Fig. 2

    Fig. 3

    * Slotted screw.** N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes

    accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductorsizes. All 4N items See note page A-2

    Wire Range Stud RecommendedCatalog Fig. Aluminum or Hole Dimensions Tightening Number* No. Copper K Size D L N W E T H Torque in-lbK3A2U-2* 1 Three: 14 Str. - 2 Str. 11/32 5/16 1.63 2.19 .34 1.59 .88 .19 .62K3A25U-2* 1 Three: 14 Str. - 1/0 Str. 7/16 3/8 2.09 2.91 .34 1.94 1.00 .25 .88 50K3A26U-2N 3 Three: 14 Str. - 2/0 Str. 3.06 3.75 .63 1.95 .19 1.79K3A27U-2N 3 Three: 6 Str. - 3/0 Str. 3.00 3.88 .63 2.81 .31 1.12K3A29U-2N 3 Three: 6 Str. - 250 kcmil 3.00 4.00 .63 2.81 .31 1.19 275K3A31U-2N 3 Three: 6 Str. - 350 kcmil 3.52 4.31 .63 3.00 .31 1.38K3A36U-2N 3 Three: 2 Str. - 600 kcmil

    9/16 1/23.22 4.69 .63 3.63

    1.75.44 1.56

    KK3A36U-2N 2 Three: 2 Str. - 600 kcmil 3.00 5.63 .56 4.22 .44 1.69KK3A40U-2N 2 Three: 300 - 800 kcmil 3.03 5.69 .63 4.81 .50 1.94

    375

    KK3A44U-2N 2 Three: 500 - 1000 kcmil 3.34 6.19 .63 4.75 .56 1.88

  • A-27BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    TYPES K3A-U, KK3A-U(Continued)

    * Slotted screw ** N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes

    accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 forsmaller conductor sizes. All 4N items See note page A-2

    Fig. 3 Fig. 4AL9CU

    Wire Range Stud RecommendedCatalog Fig. Aluminum or Hole Dimensions Tightening Number** No. Copper K Size D L N W E T H Torque in-lbK3A2U-4* 3 Three: 14 Str. - 2 Str. 11/32 5/16 1.63 2.19 .34 1.59 .88 .19 .62K3A25U-4* 3 Three: 14 Str. - 1/0 Str. 7/16 3/8 2.09 2.91 .34 1.94 1.00 .25 .88

    50

    K3A27U-4N 3 Three: 6 Str. - 3/0 Str. 3.00 3.88 2.81 .31 1.12K3A29U-4N 3 Three: 6 Str. - 250 kcmil 3.00 4.00 2.81 .31 1.19 275K3A31U-4N 3 Three: 6 Str. - 350 kcmil 3.00 4.31 3.00 .31 1.38K3A36U-4N 3 Three: 2 Str. - 600 kcmil 3.22 4.69 3.63 .44 1.56K3A40U-4N 3 Three: 300 - 800 kcmil

    9/16 1/23.03 4.75

    .634.81

    1.75.50 1.94 375

    KK3A36U-4N 4 Three: 2 Str. - 600 kcmil 3.00 5.63 4.22 .44 1.69KK3A40U-4N 4 Three: 350 - 800 kcmil 3.34 6.19 5.34 .56 1.88 275KK3A44U-4N 4 Three: 500 - 1000 kcmil 3.34 6.19 4.75 .56 1.88 375

  • A-28Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPES K4A-U, KK4A-U

    UNIVERSAL TERMINAL

    (Four Conductor) For Aluminum and Copper Conductors

    These dual-rated four conductor lugs are constructed from high strength aluminumalloy and electro tin-plated to provide low contact resistance.

    AL9CU

    * N indicates NEMA standard stud holes.All 4N items See note page A-2

    Listed torque values are for maximum conductor sizesaccommodated. Consult UL486 Tables 7-4, 7-5, 7-6 forsmaller conductor sizes.

    TYPES K11A-U, K21A-U, K22A-U

    UNIVERSAL TERMINAL

    For Aluminum and Copper Conductors

    Dual-rated panelboard lugs are constructedfrom high strength extruded aluminum alloyand electro tin-plated to provide low contactresistance.

    Fig. 1

    Fig. 2Fig. 3

    Fig. 4 Fig. 5

    Fig. 1 Fig. 2

    AL9CU

    Wire Range Stud RecommendedCatalog Fig. Aluminum or Hole Dimensions Tightening Number* No. Copper Size D L N W E T H Torque in-lbK4A29U-4N 1 Four: 6 Str. - 250 kcmil 3 4 3.69 .31 1.19K4A31U-4N 1 Four: 6 Str. - 350 kcmil 3 4.31 5.04 .31 1.38

    275

    KK4A36U-4N 2 Four: 2 Str. - 600 kcmil1/2

    3.34 5.63.63

    51.75

    .44 1.69KK4A40U-4N 2 Four: 300 - 800 kcmil 3 6.19 6 .56 1.88

    375

    Wire Range Stud RecommendedCatalog Fig. Aluminum or Hole Dimensions Tightening Number No. Copper Size D L N W E T H Torque in-lbK11A30U 1 Two: 6 Str. - 300 kcmil 5/16 .94 3.00 .47 1.00 .31 2.00 275K11A34U-2 2 Two: 4/0 Str. - 500 kcmil 1/4 2.91 .25 1.44 .69 .63 2.38K11A36U-2 3 Two: 2 Str. - 600 kcmil 1.50K21A36U-2 4 Three: 2 Str. - 600 kcmil 2.50K22A36U-2 5 Four: 2 Str. - 600 kcmil 3/8

    2.314.91 .38 2.50 1.38 .75 3.00

    375

    K11A39U-2 3 Two: 1/0 Str. - 750 kcmil 1.69K22A39U-2 5 Four: 1/0 Str. - 750 kcmil 3.06

  • A-29BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE KAU-KIT

    TRANSFORMER LUG KIT

    These dual-rated lugs are constructed fromhigh strength aluminum alloy and electro tin-plated to provide low contact resistance. Lugs and mounting hardware packagedtogether in these kits.

    Features and Benefits

    UL listed AL9CU dual rated set screw terminals and CSA certified.Ensure the transformer feeders and

    taps are terminated properly. Plated steel cap screws and hex nuts

    with captive conical washers or individualBelleville washers.Terminal to bus connections are made

    using proper hardware resulting in truetorque to pressure performance.Compensates for dissimilar metal expansion and contraction.

    Hardware packed in plastic bag.No lost hardware prior to installation.

    Larger 800 kcmil lugs in KIT3 and KIT4.Accommodates common 750 kcmil tap

    conductors in larger transformers.

    Terminals Wire RangeCatalog Transformer Catalog Aluminum HardwareNumber KVA Rating Qty. Number or Copper Qty. Bolt Size Qty. Nut Qty. Washer

    15 - 37.5 1 8 KA2U #14 - 2KAU-KIT1

    15 - 45 3 4 KA29U #6 - 250 kcmil8 1/4-20 3/4 HH 8 1/4 20 HN Captive to Nut

    50 - 75 1 8 1/4-20 3/4 HHKAU-KIT2

    75 - 112.5 312 KA29U #6 - 250 kcmil

    8 1/4-20 2 HH16 1/4 20 HN Captive to Nut

    100 - 167 1 6 K2A31U #6 - 350 kcmil 5 1/2-13 3 HH 22 1/2 FWKAU-KIT3

    150 - 300 3 7 K2A40U 300 - 800 kcmil 6 1/2-13 2-1/2 HH11 1/2-13 HN

    11 1/2 Belleville7 1/2-13 2 22 1/2 FW

    KAU-KIT4 400 - 500 3 15 K2A40U 300 - 800 kcmil4 1/2-13 2-1/2

    11 1/2-13 HN11 1/2 Belleville

  • A-30Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE AMS

    DUAL RATEDSPLICER/REDUCER

    For Copper and Aluminum Cable

    All splicer/reducers are dual rated for usewith aluminum and copper conductors andare constructed from high strength, tin plated aluminum. PENTROX oxide inhibiting jointcompounds are recommended for all aluminum applications.

    Features and Benefits

    All connectors are tin-plated.Provide low contact resistance and

    prevents galvanic corrosion. Connectors feature rounded bottoms.

    Facilitates taping. Solid center barrier.

    Prevents contact of dissimilar metals.

    * Slotted Screws. H2 measured with maximum conductors,reference only.Complies with NFPA 78-86.

    Large screw diameters.Ensures greater surface contact with

    wires for maximum pullout force. Large cable ranges.

    Each splice is also an effective reducing connector.

    Catalog Wire Range No. of Screw HexNumber Max. Min. L W H1 H2 Max. Screws Dia. SizeAMS-2* AWG 2 AWG 14 1-19/32 9/16 9/16 .79 2 3/8 SAMS-0* AWG 1/0 AWG 14 1-29/32 3/4 3/4 .86 2 7/16 SAMS-4/0 AWG 4/0 AWG 6 2-5/16 1 1-3/32 1.28 2 9/16 5/16AMS-250 250 kcmil AWG 6 4-3/32 1 1-3/32 1.29 4 5/8 5/16AMS-350 350 kcmil AWG 6 4-11/32 1 1-3/32 1.30 4 11/16 5/16AMS-500 500 kcmil AWG 3/0 4-25/32 1-1/4 1-3/8 1.48 4 13/16 3/8AMS-750 750 kcmil 250 kcmil 6-1/16 1-7/16 1-5/8 1.98 4 15/16 1/2AMS-1000 1000 kcmil 500 kcmil 8-11/16 1-21/32 1-7/8 2.34 6 1-1/8 9/16

  • A-31BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    TYPE AGSKIT

    ABOVE GRADE SPLICE KITS

    For All Aluminum or Copper/Aluminum Combinations

    Type AGS Above Grade Splice Kit consists ofa standard AMS splice/reducer and a heavywall heat-shrink sleeve. The AMS Splice isdual rated for use with aluminum and copperconductors and are constructed from highstrength, tin plated aluminum that provideslow contact resistance and reduces theeffects of galvanic corrosion. Connector isinstalled with common installation tools. Theheavy wall heat shrink sleeve is lined withadhesive material, providing a positive sealagainst moisture egress. Heat shrink sleeveis installed with standard propane torch, orelectric heat gun.

    Catalog Figure Wire RangeNumber Number Maximum Minimum

    AGSKIT2 1 2 8AGSKIT250 2 250 1

    Fig. 1 Fig. 2

    TYPE UGSKIT

    WATERTIGHT/UNDERGROUND SPLICE KITS

    For all Aluminum or Copper/Aluminum Combinations

    Type UGS Watertight Underground Splice Kitconsists of a standard AMS splice/reducerand two heavy wall heat-shrink sleeves. TheAMS Splice is dual rated for use with aluminum and copper conductors and areconstructed from high strength, tin plated aluminum that provides low contact resist-ance and reduces the effects of galvanic corrosion. Connector installed with commoninstallation tools. Both heavy wall heat shrinksleeves are lined with adhesive material, providing a watertight splice that can with-stand abrasions that may occur during directburial applications. Heat shrink sleeveinstalled with standard propane torch, orelectric heat gun.

    Catalog Figure Wire RangeNumber Number Maximum Minimum

    UGSKIT2* 1 2 8UGSKIT250* 2 250 1

    Fig. 1 Fig. 2

    *UL486D Listed for Direct Burial

  • A-32Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE UGSKIT8

    UF DIRECT BURIAL SPLICE KIT

    Type UGS UF Splice Kit consists of a UFsplice connector and a heavy wall heat-shrink sleeve. The UF splice connector canaccommodate up to four UF conductors andis installed with common installation tools.The heavy wall heat shrink sleeve is linedwith an adhesive material, providing a water-tight splice that can withstand abrasions thatmay occur during direct burial applications.Heat shrink sleeve installed with standardpropane torch, or electric heat gun.

    Catalog Wire RangeNumber CopperUGSKIT8* 8 AWG 14 AWG

    *UL486D Listed for Direct Burial.

    TYPE UGS350ULDB

    IN-LINE SPLICE/REDUCER

    For Direct Burial

    Features and Benefits EPDM rubber covered 6061-T6 aluminum

    connector. Dual rated AL9CU for copper or aluminum

    conductor. UL Listed and CSA Certified for Direct

    Burial. Broad range taking capability. Low installation cost.

    Catalog Length Height TorqueNumber Wire Range In. [mm] In. [mm] Hex Size (In. Lbs.)

    8.50 2.81UGS350ULDB AWG 12 - 350 kcmil

    [216] [71.4]5/16 350

    Dimensions in brackets [ ] are in millimeters.

  • A-33BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    BURNDY UNITAPTHE MOLE

    For Direct Burial

    600V, 90C

    Designed specifically for direct burial appli-cations, the MOLE inline splice/reducer ismade with a specialized plastisol materialthat forms a rugged weathertight connection.

    Features and Benefits

    UL486D Listed for direct burial. AL9CU Dual-rated for copper and

    aluminum applications. 600V 90C. Plastisol covered AL6061-T6 aluminum

    body saves time by eliminating the needfor heat shrink.

    Oxide inhibitor pre-installed preventingmoisture and contaminants from enteringcontact area.

    Range-taking capability reduces the number of connectors carried in inventory.

    Number Wire Hex Key WireCatalog of Range Dimensions (Inches) (Torque) StripNumber Ports (AWG/kcmil) L W H (In.-lbs.) Length

    1/8BISR4-DB 2 #6 - 4 AWG 4.30 0.80 1.28

    (50)7/8

    5/32BISR1-DB 2 #2 - 1 AWG 6.30 0.93 1.59

    (130)1-3/32

    3/16BISR3/0-DB 2 1/0 - 3/0 AWG 6.25 0.99 1.84

    (220)1-3/32

    5/16BISR250-DB 2 4/0 - 250 kcmil 6.70 1.18 2.03

    (360)1-5/16

    BISR-DB = BURNDY Inline Splice/Reducer Direct Burial.UNITAP rated for code conductor only.

  • A-34Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE QGFL

    BARTAP

    For Copper Cable To Flat

    High copper alloy BARTAP for joining arange of cable to bar or pad. One-wrench installation.

    * Can be installed side by side or in-line on NEMA drilledbar.

    Catalog Copper TNumber Conductor B H J (Max.) WQGFL1CB1 1-7/8 1/4QGFL1CB1T6

    10 Sol. - 1 Str. 1-1/82-3/8 3/4

    1

    QGFL26B1 2-1/83/8

    1/4QGFL26B1T6 1-1/4 2-5/8 3/4QGFL26B2*

    8 Sol. - 2/0 Str.2-1/2 1/4

    1-1/8

    QGFL26B2T6* 2-1/8 3/4QGFL29B1*

    1-1/22-5/8 1/4

    QGFL29B1T6*6 Str. - 250 kcmil

    3-1/8 3/41-3/8

    QGFL31B1*1-5/8

    2-7/8 1/4QGFL31B1T6*

    2 Sol. - 350 kcmil3-1/4 3/4

    1-5/8

    QGFL34B11-3/4

    3-1/8 1/4QGFL34B1T6

    1/0 Sol. - 500 kcmil3-5/8 1/2 3/4

    QGFL39B12

    3-1/4 1/41-3/4

    QGFL39B1T6350 - 750 kcmil

    3-5/8 3/4QGFL44B1 3-3/8 1/4QGFL44B1T6

    750 - 1000 kcmil4-1/8 3/4

    2-1/8

    QGFL46B12-1/4

    4 1/4QGFL46B1T6

    1000 - 1500 kcmil4-1/2 3/4

    2-1/2

    QGFL48B1 1500 - 2000 kcmil 5-1/4 1/4 3

  • A-35BURNDY Mechanical

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    Blue highlighted items are industry standard and most frequently ordered.

    NOTE: All pads are NEMA drilled.

    TYPE FCB

    TRANSFORMER TAP ADAPTER

    For Copper and Aluminum

    Silver brazed 101% conductivity coppertransformer tap adapter designed to accom-modate from 1 to 6 NEMA drilled copper oraluminum terminal taps from a single secondary transformer outlet. Tin-plated.Order mounting hardware & tap terminals separately.

    Fig. 2

    Fig. 1

    Fig. Catalog A HNo. Number Dia. Ref. L P

    1 FCB63-4N .50 5.25 3.75 2.252 FCB63-6N .50 5.25 5.50 2.251 FCB64-4N .75 5.75 4.00 2.752 FCB64-6N .75 5.75 5.75 2.751 FCB65-4N 1.00 7.00 4.25 4.00

    Not FCB63-2NP300 .50 5.00 3.50 3.00Shown FCB64-44NP50 .75 9.00 5.00 5.00

  • A-36Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE KPU-AC

    POLYTAP

    Insulated Gutter Tap for AllCopper and AluminumCombinations

    Wide range-taking tin-plated aluminum par-allel clamp and insulating cover assembly forindustrial and multiple story structure appli-cations. Only six connectors cover the entire14 Sol.-750 kcmil range. Covers having flex-ible fingers that conform to conductor, fullyinsulating the connection. UL486B listed for600 volts maximum 90 C service. Cover and connector are packaged together. No tapingrequired.

    600 Volt Max. 90 C

    Listed torque values are for maximum conductor combi-nations accommodated. Consult UL486 Tables 7-4, 7-5,7-6 for smaller combinations.See note page A-2.

    Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4,7-5, 7-6 for smaller combinations.

    TYPE UCU-AC

    RISER TAP

    Parallel-groove riser tap and insulation coverfor copper and aluminum. Wide range-takingassembly for apartment house and lightindustrial applications. Cover and connectorare packaged together. Covers having insu-lating fingers that conform to conductors,fully insulating the connection. UL486BListed for 600 volts max. 90 C service.

    600 Volt Max. 90 C Max.

    Conductor RecommendedCatalog Copper or Aluminum TighteningNumber Run Tap W H L Torque in-lbKPU29A26AC 1/0 Str. - 250 kcmil 14 Sol. - 2/0 Str.KPU29A29AC 1/0 Str. - 250 kcmil 6 Str. - 250 kcmil

    3-1/8 3-3/8 4-1/4 375

    KPU34A26AC 4/0 Str. - 500 kcmil 14 Sol. - 2/0 Str.KPU34A34AC 4/0 Str. - 500 kcmil 6 Str. - 500 kcmil

    3-1/2 3-1/2 4-5/8 450

    KPU39A26AC 500 - 750 kcmil 14 Sol. - 2/0 Str.KPU39A39AC 500 - 750 kcmil 1/0 Str. - 750 kcmil

    3-1/2 3-7/8 5-1/16 600

    RecommendedCatalog Conductor Tightening Number Run Tap W H L Torque in-lbUCU28AC 2 Str. - 4/0 Str. 10 Sol. - 2 Str. 2-1/4 1-13/16 2-5/8 120

  • A-37BURNDY Mechanical

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    Blue highlighted items are industry standard and most frequently ordered.

    TYPE BIPC

    UL Listed 90 C, *600 Volt

    The Type BIPC, Burndy Insulation PiercingConnector is ideally suited for splicing andtapping aluminum and copper conductorwire sizes: #10 AWG to 500 kcmil.

    Features and Benefits

    Insulation piercing capability.Eliminates the need for conductor

    insulation stripping. UL486B listed, AL9CU rated.

    For copper and aluminum conductorcombinations up to 90 *600 Volt applications.

    Insulation piercing design.Eliminates the need for taping.

    Easy snap-out tabs.Eases installation, protects connection

    from dirt and debris. Simple bolt-on connection.

    Eases installation. Fig. 1 Fig. 2

    Max.Catalog Conductor Range Bolt Socket Fig. Dimensions Recommended VoltageNumber Run Tap Size Size No. H L W Torque (N,m) Rating

    1/0 - 8 AWG 2 - 8 AWG 2.00 1.53 2.56 180 in. lbs.BIPC1/0-2

    [50 - 6 mm2] [35 - 6 mm2]5/16-18 1/2 1

    [51] [39] [65] [20.3 N.m]600V

    4/0 - 1/0 AWG 1/0 - 6 AWG 2.50 2.12 2.00 250 in. lbs.BIPC4/0-6

    [95 - 50 mm2] [50 - 16 mm2]5/16-18 1/2 2

    [64] [54] [51] [28.3 N.m]300V

    4/0 - 1/0 AWG 4/0 - 1/0 AWG 2.50 2.12 2.06 250 in. lbs.BIPC4/0-1/0

    [95 - 50 mm2] [95 - 50 mm2]5/16-18 1/2 2

    [64] [2.12] [52] [28.3 N.m]300V

    350 - 4/0 AWG 4/0 - 10 AWG 3.00 1.59 2.50 375 in. lbs.BIPC350-4/0

    [185 - 95 mm2] [95 - 6 mm2]3/8-16 9/16 1

    [76] [40] [64] [42.4 N.m]300V

    350 - 4/0 AWG 350 - 4/0 AWG 3.00 2.62 2.75 300 in. lbs.BIPC350-350

    [185 - 95 mm2] [185 - 95 mm2]3/8-16 9/16 2

    [76] [67] [70] [33.9 N.m]300V

    500 - 350 kcmil 4/0 - 4 AWG 3.25 1.59 2.62 400 in. lbs.BIPC500-4/0

    [240 - 185 mm2] [95 - 25 mm2]3/8-16 9/16 1

    [83] [40] [67] [45.2 N.m]600V

  • A-38Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    MISCELLANEOUSACCESSORIES

    TERMINAL BLOCKS

    For bulk pack contact factory.

    Numberof Overall Catalog

    Circuits Length General Description Number2 2-3/32 Molded General RK149-22 3-7/32 Purpose Phenolic Base RK150-26 4-11/32 30 amps, #10 studs RK225-28 5-15/32 RK151-210 6-19/32

    1 piece, per cardRK152-2

    12 7-23/32300-volt rating

    RK226-214 8-27/32 RK153-216 9-31/32 RK227-2

    Meets UL component requirements:

    CLASS B: Commercial Equipment 300 V RMS

    CLASS C: General Industrial 300 V RMS

    Withstands volts, Vdc 10,500Steel nickel plated screws

  • A-39BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    U-BLOK POWERDISTRIBUTIONBLOCKS

    For Junction Box Applications

    The U-BLOK system is a modern, state-of-the-art approach to multi-load power distribu-tion applications. Among typical uses aremulti-story or multi-unit buildings, HVAC,refrigeration, control panels, motor control,switch gear, elevator systems and materials-handling equipment. U-BLOK is UL Listedfor Copper or Aluminum conductors and ratedfor 600-volt applications. U-BLOK can bemounted on bases for use in troughs or bolt-ed directly to junction boxes. AL9CU rated.

    Features and Benefits

    Connector top slides OFF/ON for quickcable lay-in. Labor savings. Easy access for

    installation, modifications or retrofit. Electro-tin plated connectors in each pole.

    Durability. High-conductivity and resistance to corrosion.

    Compact size. Requires less space than traditional

    connection methods. Trough installations can be mounted on

    raised platforms. Passage of cables under block means

    through-cables need not be terminated.

    FT4B500

    3 WIRE POWER DISTRIBUTION BLOCKS

    PENETROX inhibitor is recommended for all aluminumwire connections.For two wire tap range is 8 through 1/0.

    Insulating covers and mounting blocksrated 94-VO. Saves costly taping, time and material.

    Conforms to or exceeds building codes. Connectors accommodate a wide range

    of wire sizes. Reduces parts inventory requirements.

    Feeder conductors can be cut or fedthrough on a continuous run. Ease of installation.

    MaximumNumber of Allen

    Catalog Wires per Al or Cu Wire Range * Weight Wrench Torque StripNumber Phase Run Tap W L H Each Size (in-lb) LengthFT3B4/0 3/0 - 4/0 6 - 4/0 1-1/4 lbs. 1/4 200 1-1/2FT3B500

    2400 - 500 6 - 500

    3-7/8 5-7/8 4-1/82-1/8 lbs. 3/8 375 2-5/16

    3S 2 250-350 6 - 350 3-5/8 9-3/4 4-7/8 3 lbs. 1/4 200 1-3/4Run Tap Run Tap

    3U 1 8 3/0-500 6 - 1/0 4-3/4 9-3/4 5-1/2 3 lbs. 5/32 110 2-5/16 1-5/32

    4 WIRE POWER DISTRIBUTION BLOCKSMaximumNumber of Allen

    Catalog Wires per Al or Cu Wire Range * Weight Wrench Torque StripNumber Phase Run Tap W L H Each Size (in-lb) LengthFT4B4/0 3/0 - 4/0 6 - 4/0 2 lbs. 1/4 200 1-1/2FT4B500

    2400 - 500 6 - 500

    3-7/8 7-7/8 4-1/82-3/4 lbs. 3/8 375 2-5/16

    4S 2 250-350 6 - 350 3-5/8 11-3/4 4-7/8 3-1/2 lbs. 1/4 200 1-3/4Run Tap Run Tap

    4U 1 8 3/0-500 6 - 1/0 4-3/4 11-3/4 5-1/2 3-1/2 lbs. 5/32 110 2-5/16 1-5/32

    FT3B4/0

    3S 3U

    * Aluminum and copper conductors cannot be assembledunder the same pressure plate or t-bar.

  • A-40Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    U-BLOK MOUNTINGPLATFORMS

    For Trough Applications

    Hole pattern shown is for reference only.* Supercedes TBPT4/0-6 and TBPT350/500-6.

    FLEXI-TAPALLOWABLE AMPACITIES OF INSULATED CONDUCTOR, 60 TO 90 C **

    ** NOTE: Values referenced from Article 310 of the NationalElectric Code, Table 310-16, 1996. The above chart is tobe used for REFERENCE ONLY. Please consult Table 310-16 of the National Electric Code (latest revision) for infor-mation regarding insulation type, voltage range, and con-ductor housings/surroundings. U-TAP, U-BLOK, and SPEC-BLOK connectors are rated for 90 deg. C byUnderwriters' Laboratories. Use of 60 deg. C and 75 deg. Cconductor(s) is valid, though only as determined by theNational Electric Code.

    CATALOG GUTTER WEIGHTNUMBER W L H SIZE EACHTBPT-6* 4-1/4 5-7/8 1-1/2 6 3/4 lb.TBPT-8 4-1/4 7-7/8 3-1/2 8 1-1/4 lb.TBPT-10 4-1/4 9-7/8 4 10 1-1/2 lb.TBPT-12 4-1/4 11-7/8 4 12 1-3/4 lb.

    Size AWG Copper Al or Copper Clad Alkcmil 60 deg. C 75 deg. C 90 deg. C 60 deg. C 75 deg. C 90 deg. C

    12 25 25 30 20 20 2510 30 35 40 25 30 358 40 50 55 30 40 456 55 65 75 40 50 604 70 85 95 55 65 753 85 100 110 65 75 852 95 115 130 75 90 1001 110 130 150 85 100 115

    1/0 125 150 170 100 120 1352/0 145 175 195 115 135 1503/0 165 200 225 130 155 1754/0 195 230 260 150 180 205250 215 255 290 170 205 230300 240 285 320 190 230 255350 260 310 350 210 250 280400 280 335 380 225 270 305500 320 380 430 260 310 350600 355 420 475 285 340 385700 385 460 520 310 375 420750 400 475 535 320 385 435

  • A-41BURNDY Mechanical

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    Blue highlighted items are industry standard and most frequently ordered.

    SPEC-BLOKPOWER DISTRIBUTION CONNECTORSUnique, modular, made-to-order, power- distribution assemblies accommodate anynumber of supply and load conductors in anynumber of poles. Capacity matches the con-ductors accommodated and SPEC-BLOKassures uniform loading.

    Adjacent poles are separated by easy-to- handle, wrap-around insulating covers whicheliminate taping and reduce heat build-up byallowing air to flow freely around connectors.SPEC-BLOK is UL Listed for copper or aluminum conductors for 600 volts. (AL9CU)Assemblies are mounted on platforms suit-able for easy installation in wireway or junction box.

    Features and Benefits

    Accommodate unlimited conductors.Fits wide range of applications.

    Eliminates need for non-UL-listed improvisation.

    Connector elements tin-plated.Provides high reliability, low-resistance

    connections. User friendly, space-saving design.

    Easy to install. Saves labor. 94-VO rated insulation folds into place

    insulating the components.Saves time and material. Allows

    easy installation.

    Contact BURNDY or Technical Services: 1-800-451-4956,or BURNDY Customer Service: 1-800-346-4175

    Connector caps removable for easy cable lay-in.Saves labor. Makes installation easier.

    Allows installation or straight-through conductors. Eases retrofit.

    Belleville washers built-in on pressurescrew assemblies, except in assembliesinstalled with a 5/32 Allen wrench.Provides high-integrity connections.

    Conductors can be cut or fed straightthrough.Straight through installation ideal for

    riser applications.

  • A-42Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    4rotcudnoC

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    0/2-0/1 0/2-21#61/9-2 2/1-1 8/.1-2 8/7 23/5

    )0/2(

    B R 052-0/3 052-6#8/1-3 61/11-1 4/1-4 8/3-1

    4/1)052(

    C S 053-052 053-6#61/5-3 61/31-1 8/5-4 2/1-1

    )053(

    D T 005-004 005-6#61/1-4 2 8/5-5 4/3-1

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    )057(

    AllenWrenchSize

    Catalog Designation(MaximumConductor)

    Number of Conductors

    Accommodated

    AL or CUWire Range Under

    Each Cap Dimensions

    Width

    Catalog Designation(Maximum Conductor)

    Number of ConductorsAccommodated

    LargeGroove

    SmallGrooves**

    Height OnMaximum

    Conductors Width

    LengthWithoutInsulator

    Allen WrenchSize

    P (1/0)1 to 8 (0, 1 or 2 under

    each screw)__ 6-1/0 3-1/2 2

    1-3/4 5/32U (1/0 & 500)

    2 to 9 (0, 1 or 2 undereach screw plus one

    large conductor)3/0-500 6-1/0 4-1/8 2

    ** This range may be expanded to include #8 provided twoconductors are being installed in that particular element.

    SPEC-BLOK Features and Benefits The SPEC-BLOK system includes

    12 connector elementsA wide variety of conductor sizes can

    be accommodated Each element can be bolted together

    in parallelProvides an efficient flow of current

    from one element to another AL9CU rated for Copper or Aluminum

    conductorsDual-rated system, with UL486Bs

    highest temperature rating

    SPEC-BLOK CONNECTORS

    E W D T

    C S B R A Q U P

    2 Wire (series), 4 (parallel), and Multi-Tapversions availableNearly any conductor combination can

    be terminated Tin-plated Aluminum Alloy Construction

    High-strength, corrosion-resistant connector elements

    All SPEC-BLOKs are custom made fornearly any Power Distribution systemrequirementTime savings pre-assembled in our

    factory for immediate installation!

  • A-43BURNDY Mechanical

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    Blue highlighted items are industry standard and most frequently ordered.

    SPEC-BLOK

    MOUNTING PLATFORMS

    SPEC-BLOK Mounting Platforms are rigidsteel construction with a black finish. Theycan be supplied for junction box mounting orwireway construction allowing trough con-ductors to pass underneath the assemblies.

    (CPB-) (CPT-)

    5DR-NDST-GQP-12(assembly pictured)

    5 Total number of poles in the completed assembly

    DR One D unit and one R unit, bolted in parallel, forming each phase pole (3 phase poles)

    N Denotes the beginning of the neutralpole (where required)

    DST One D unit, one S unit, and on Tunit, bolted in parallel, forming theneutral pole

    G Denotes the beginning of the groundpole description (where required)

    QP One Q unit and on P unit, bolted inparallel, forming the ground pole.

    12 Size (inches) of the wireway or troughthat is needed to enclose the assem-bly. If a junction box enclosure isused, no number is used to denotethe size of the enclosure.

    SPEC-BLOK catalog numbers describe exactly how the distribution block is assembled:

    SPEC-BLOK IS A SYSTEM THAT CAN SOLVE MOST POWER DISTRIBUTION APPLICATIONS!

    Catalog L L WNumber (Nominal) (Overall) (Overall)CPB6 6 7-3/4 2-1/2CPB8 8 9-3/4 2-1/2CPB10 10 11-3/4 2-1/2CPB12 12 13-3/4 3-1/2CPB14 14 15-3/4 3-1/2CPB16-5/8 16-5/8 18-3/8 3-1/2CPB21-1/4 21-1/4 23 3-1/2

    CatalogNumber L W HCPT6 5-7/8 2-1/2 2-1/4CPT8 7-7/8 3-1/2 3CPT10 9-7/8 3-1/2 3-1/2CPT12 11-7/8 3-1/2 4CPT16 15-7/8 3-1/2 4

  • A-44Mechanical BURNDY

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    Blue highlighted items are industry standard and most frequently ordered.

    QUESTIONNAIREFOR SPEC-BLOK OR ELECTRO-RAIL APPLICATIONS

    What is the total capacity of the system?_____________amps

    How many poles in the system

    (3-wire, 4-wire, single phase, etc.)?_____________poles

    Are neutral conductors (when required) different sizes (AWG/kcmil)than the phase conductors?

    _________the same size __________different size

    Is a ground connection required? Yes No

    What are the quantities, sizes (AWG/kcmil) and material (Al/Cu) of the incoming line conductors and outgoing load conductors?

    CONDUCTORTYPE

    QUANTITY SIZE (Cu/Al)

    LINEPER

    PHASELOAD

    LINEPER

    NEUTRALLOAD

    LINEPER

    GROUNDLOAD

    Are any conductors continuous? Yes No

    If yes, which ones?____________________________________

    ___________________________________________________

    What kind of enclosure is connection assembly being mounted intoand what are inside space dimensions?

    Trough size _________________________________________

    Box, panel, cabinet, other size___________________________

    When is a quotation required? Date:______________________

    When is the material required? Date:_____________________

    Is there a preference for a particular BURNDY distributor? Yes No

    If yes, give name, location & telephone Number:

    Name:______________________________________________

    Address:____________________________________________

    __________________________________________________

    Phone #:____________________________________________

  • A-45BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    VERSI-POLE

    POWER DISTRIBUTIONBLOCKS

    VERSI-POLE Power Distribution Blocksare designed to provide modular solutions topower distribution applications. Each con-nector element is made from a high conduc-tivity aluminum alloy which is insulated with ahigh strength polymer housing. One, two,and three pole versions available. Add apole (snap-together) blocks are also avail-able for wire sizes up to 500 kcmil. For usewith Cu or Al. 600 V, AL9CU rated.

    Features and Benefits

    Add a pole feature available.Provides capability to create as many

    poles as required. Up to 30 tap conductors accommodated.

    Ideal for current distribution to multiplelocations.

    Single or dual run connections.Allows user to minimize the number

    of connectors needed to do the job.

    * BDB-430-500-1 not UL recognized or CSA certified

    NOTES:1. Order Optional BDB COVER1 per pole if desired.2. Snap-together blocks can also be assembled to 1, 2, 3

    pole blocks to create multi-pole distribution blocks.

    VERSI-POLE Snap-Together Blocks

    Suitable for use with aluminum or copper conductors.Provides maximum versatility.

    600 V, AL9CU rated.*Meets or exceeds industry standard

    requirements. Dead-front covers available

    Provides user protection one cover per pole.

    Run Tap AmpereCatalog Connector Wire Range Wire Range Rating per Number ofNumber Run Tap AL9CU AL9CU Pole Poles

    BDA-112-350 AWG 6 - 350 kcmil AWG 14 - 4 310 ADDER

    BDA-16-350 AWG 6 - 350 kcmil AWG 14 - 2/0 310 ADDER

    BDA-16-500 AWG 4 - 500 kcmil AWG 4 - 2/0 380 ADDER

    BDA-26-350 AWG 6 - 350 kcmil AWG 14 - 2/0 620 ADDER

    BDA-212-500 AWG 4 - 500 kcmil AWG 14 - 4 760 ADDER

    BDA-26-500 AWG 4 - 500 kcmil AWG 14 - 2/0 760 ADDER

    BDA-24-500 AWG 4 - 500 kcmil AWG 6 - 4/0 760 ADDER

    BDA-11-500 AWG 4 - 500 kcmil AWG 4 - 500 kcmil 380 ADDER

    BDA-22-350 AWG 6 - 350 kcmil AWG 6 - 350 kcmil 620 ADDER

    BDA-22-500 AWG 4 - 500 kcmil AWG 4 - 500 kcmil 760 ADDER

  • A-46Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    VERSI-POLE

    VERSI-POLE 1, 2, 3 PoleDistribution Blocks

    Run Tap Ampere OptionalCatalog Connector Wire Range Wire Range Rating per Number of Cover OrderNumber Run Tap AL9CU AL9CU Pole Poles 1 per PoleBDB-16-2/0-1 1

    BDB-16-2/0-2 AWG 12 - 2/0 AWG 14 - 4 175 2 BDBCOVER2

    BDB-16-2/0-3 3

    BDB-26-2/0-1 1

    BDB-26-2/0-2 AWG 14 - 2/0 AWG 14 - 2 350 2 BDBCOVER2

    BDB-26-2/0-3 3

    BDB-112-350-1 1

    BDB-112-350-2 AWG 6 - 350 kcmil AWG 14 - 4 310 2 BDBCOVER1

    BDB-112-350-3 3

    BDB-16-350-1 1

    BDB-16-350-2 AWG 6 - 350 kcmil AWG 14 - 2/0 310 2 BDBCOVER1

    BDB-16-350-3 3

    BDB-14-500-1 1

    BDB-14-500-2 AWG 4 - 500 kcmil AWG 14 - 2/0 380 2 BDBCOVER2

    BDB-14-500-3 3

    BDB-16-500-1 1

    BDB-16-500-2 AWG 4 - 500 kcmil AWG 14 - 2/0 380 2 BDBCOVER1

    BDB-16-500-3 3

    BDB-162-500-1 1

    BDB-162-500-2 AWG 4 - 500 kcmil AWG 14 - 2 380 2 BDBCOVER2

    BDB-162-500-3 3

    BDB-26-350-1 1

    BDB-26-350-2 AWG 6 - 350 kcmil AWG 14 - 2/0 620 2 BDBCOVER1

    BDB-26-350-3 3

    BDB-212-500-1 1

    BDB-212-500-2 AWG 4 - 500 kcmil AWG 14 - 4 760 2 BDBCOVER1

    BDB-212-500-3 3

    BDB-26-500-1 1

    BDB-26-500-2 AWG 4 - 500 kcmil AWG 14 - 2/0 760 2 BDBCOVER1

    BDB-26-500-3 3

    BDB-24-500-1 1

    BDB-24-500-2 AWG 4 - 500 kcmil AWG 6 - 4/0 760 2 BDBCOVER1

    BDB-24-500-3 3

  • A-47BURNDY Mechanical

    US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

    Blue highlighted items are industry standard and most frequently ordered.

    VERSI-POLE

    VERSI-POLE 1, 2, 3Splice/Reducer Blocks

    SNAP TOGETHERSPLICE/REDUCERBLOCKS

    Run Tap Ampere OptionalCatalog Connector Wire Range Wire Range Rating per Number of Cover OrderNumber Run Tap AL9CU AL9CU Pole Poles 1 per PoleBDB-11-2/0-1 1

    BDB-11-2/0-2 AWG 14 - 2/0 AWG 14 - 2/0 175 2 BDBCOVER2

    BDB-11-2/0-3 3

    BDB-11-350-1 1

    BDB-11-350-2 AWG 6 - 350 kcmil AWG 6 - 350 kcmil 310 2 BDBCOVER2

    BDB-11-350-3 3

    BDB-11-500-1 1

    BDB-11-500-2 AWG 6 - 500 kcmil AWG 6 - 500 kcmil 380 2 BDBCOVER1

    BDB-11-500-3 3

    BDB-22-2/0-1 1

    BDB-22-2/0-2 AWG 14 - 2/0 AWG 14 - 2/0 350 2 BDBCOVER2

    BDB-22-2/0-3 3

    BDB-22-350-1 1

    BDB-22-350-2 AWG 6 - 350 kcmil AWG 6 - 350 kcmil 620 2 BDBCOVER1

    BDB-22-350-3 3

    BDB-22-500-1 1

    BDB-22-500-2 AWG 4 - 500 kcmil AWG 4 - 500 kcmil 760 2 BDBCOVER1

    BDB-22-500-3 3

    Run Tap Ampere OptionalCatalog Connector Wire Range Wire Range Rating per Number of Cover OrderNumber Run Tap AL9CU AL9CU Pole Poles 1 per Pole

    BDC-14-2/0-1 AWG 14 - 2/0 AWG 14 - 4 175 1 BDBCOVER3

    BDA-14-2/0-1 AWG 14 - 2/0 AWG 14 - 4 175 ADDER BDBCOVER3

    BDC-11-2/0-1 AWG 14 - 2/0 AWG 14 - 2/0 175 1 BDBCOVER3

    BDA-11-2/0-1 AWG 14 - 2/0 AWG 14 - 2/0 175 ADDER BDBCOVER3

  • A-48Mechanical BURNDY

    Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

    Blue highlighted items are industry standard and most frequently ordered.

    VERSI-POLE(Continued)

    VERSI-POLE 1, 2, 3Splice/Reducer Blocks

    The Figure to the Lower Right is Applicable to the Following:

    Catalog Number Number of Poles Catalog Number Number of Poles

    BDA-11-500 1 (adder) BDB-16-5