Bulletin No. MCE-B 2703B General Specifications … · General Specifications Model 92 ECCENTRIC...

12
92 1 Bulletin No. MCE-B 2703B General Specifications Model 92 ECCENTRIC ROTARY PLUG VALVES Movement of the plug Valve Style and Specifications Eccentric Plug does not touch to the Seat-ring until at the fully closed position Port is reducible by changing retainer only, without changing Plug and Seat Downsizing actuators good controllability with low driving torque Light weight Compactness Valve action DA or RAis convertible without chang- ing/adding parts Easy installation and maintenance Large Cv High rangeability 100 1Wide operating temp.range (-100 ℃~+500 ℃) No pit on inner surface of the body, less adhesion, suitable to Slurry and/or Fibre containing fluid control service applications. Positive shut-off performance Superior controllability Wide service application Ceramics trim type is avail- able as optionTypical Applications Steel Industry Cooling water, COG controlSmoke extraction desulphurization For slurry contained liquidPetroleum refinery Drainage FEATURES Construction of Full Port Visible Experimental Photograph A Standard Gyroll CT Ceramic Trim Gyroll CS Body Ceramics Sprayed Gyroll Options 92 Style No.

Transcript of Bulletin No. MCE-B 2703B General Specifications … · General Specifications Model 92 ECCENTRIC...

Page 1: Bulletin No. MCE-B 2703B General Specifications … · General Specifications Model 92 ECCENTRIC ROTARY PLUG VALVES Movement of the plug Valve Style and Specifications ... smaller

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1

Bulletin No. MCE-B 2703B

General Specifications

Model 92ECCENTRIC ROTARY

PLUG VALVES

Movement of the plugValve Style and Specifications

● Eccentric Plug does not touch to the Seat-ring until atthe fully closed position

● Port is reducible by changing retainer only, withoutchanging Plug and Seat

● Downsizing actuators & good controllability with lowdriving torque

● Light weight & Compactness● Valve action(DA or RA)is convertible without chang-

ing/adding parts● Easy installation and maintenance● Large Cv● High rangeability(100: 1)● Wide operating temp.range(-100℃~+500℃)● No pit on inner surface of the body, less adhesion,

suitable to Slurry and/or Fibre containing fluid controlservice applications.

● Positive shut-off performance● Superior controllability● Wide service application(Ceramics trim type is avail-

able as option)

■ Typical Applications○ Steel Industry(Cooling water, COG control)○ Smoke extraction desulphurization(For slurry

contained liquid)○ Petroleum refinery○ Drainage

FEATURES

Construction of Full Port Visible Experimental Photograph

A… Standard GyrollCT… Ceramic Trim GyrollCS… Body Ceramics Sprayed Gyroll Options

92- Style No.

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Model 92

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1. SPECIFICATIONS

【Notes】(1)※ Manufactured and mounted as options according to customer’s request.(2)Double acting cylinder actuator is applicable on request.

Act

uat

or

Val

veB

od

y

Valve Model Spring return diaphragm actuator operated Eccentric plug valve

2992-A, PM92-A92

Valve Model NoBody Type

Valve size

Pressure Rating JIS10, 20K ASME/JPI Class 150, 300End Connection RF, FF,(※ RJ)Body Material WCB, CF8, CF8M, CF3MPlug Material CF8M, CF3M See page 4Bonnet Type Body Integrated typeGland Type Bolted GrandPackingGasketGuidingPlug ActionSeatValve Characteristics

Actuator

Actuator size

Spring RangekPa(kgf/cm2G)

Supply Air PressurekPa(kgf/cm2G)

Braided packing, Molded packingSerrated gasket

Inner guidePlug Closed clockwiseMetal seat, Resilient seatPositioner cam characterized Equal Percentage characeristic is available

Model 2900Spring return diaphragm actuator

Model 00Spring type single acting cylinder operated

80 to 200(0.8 to 2.0)

60 to 220(0.6 to 2.2)

280(2.8)

Rotary Angle 60°Air Piping Connection Rc1/4

Ambient temperature -20℃~+70℃(※-50℃~-20℃, +70℃~+100℃)

400(4.0)

60°, 90°Rc1/4 Rc1/2

-20℃~+60℃(※-40℃~-20℃, +60℃~+100℃)

Painting Color SilverControl Mode Throttling control, On-offValve Action Direct action(Air-to close), Reverse action(Air-to open)Available Max. Pressure Pressure limit shall conform to the standard of material & pressure temprature ratingAvailable Temperature (Metal seat)-100℃~+500℃,(Resin seat)-20℃~+200℃Allowable Differential Press. See Page 5Rated Cv Value See Page 5Flow Characteristics See Page 6~ 7Range-ability(Cv Ratio)

Metal Seat

Resin Seat

Hysteresis Error(with Positioner)

Linearity(with Positioner)

Actuator

Accessories

Others

100: 1 (60° Opening)

ANSI/FCI≧ ClassⅣ(≧ 0.01% of rated Cv)Tight Shut Off(T.S.O.)(≧ 0.001% of rated Cv)(*ANSI/FCI Class Ⅴ applicable for body size 80mm or more)

ANSI/FCI ClassⅥ(25mm … 1 bubble/min, 200mm … 45 bubble/min)

■ Model PM00 : Max. 3%F.S.■ Model 2900/2800 : Max. 2%F.S.

■ Model PM00 : Max. ± 3%F.S.■ Model 2900/2800 : Max. ± 2%F.S.Air exposure bolt & nut S.S., Handwheel, Travel stop(one side).Pneumatic positioner(PA92A), Electro-pneumatic positioner(EA90AC, EA91AC, EA10S),Air filter regulator(MR2000). Limit switch, Solenoide valve, and Others.The high pressure gas safety law certification, Jacketed(full, semi), Oring-guide, Resin-guide, Water free, Oil free, Specified painting color.

40 to 200… Direct(0.4 to 2.0)Action80 to 240… Reverse(0.8 to 2.4)Action

190 to 240(1.9 to 2.4)… 60° Direct Action160 to 210(1.6 to 2.1)… 60° Reverse Action100 to 240(1.6 to 2.4)… 90°

240HP 330HP 400HP 500H BS-2500HP

mm 251

401 1/2

502

803

1004

1506

2008

25010

30012

35014inch

BS-3 BS-4 BS-5 BS-6

Val

veC

har

acte

rist

ican

dP

erfo

rman

ceA

llow

able

Sea

tLea

kage

Rat

e

Act

ion

(1

Acc

ura

cy

Op

tio

ns

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Model 92

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2. CONSTRUCTIONS

Model 92 is designed to control by expanding or reducingflow path area by rotating semi-spherical plug with seat-ring bore.

Part Name

1 Valve Body

Seat-ring

Retainer Plug head

Special filler contained PTFE(Resin seat)

Retainer forreduced port

Size 25mm~ 50mm(1in.~ 2in.)

Size 80mm~ 350mm(3in.~ 14in.)

Port is reduced by retainer bore, Plug/Seat-ringchange is not required to reduce port.

【Note】When valve size is 50 mm or smaller , no guide post , bottomcover , gasket and bottombolt , bottom nut used.

2 Reduced Port

3 Resin Seat

No.123456789

101112131415161718192021

BodyPlugSeat-ringRetainerShaftGuide bushingGuide postGuide collarBottom coverSpacer-ringStopper-ringPlug pinGland bushingGland flangeSplit-ringGasketGrand packingGrand boltBottom boltGland nutBottom nut

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Model 92

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Fluid temperature(℃)

MPa(kgf/cm2)

Max. ⊿P

Fluid temperature(℃)

MPa(kgf/cm2)

Max. ⊿P

1 Typical Combination of Materials

3. MAIN PARTS MATERIALS

Gas or Superheated steam

■ Metal Seat

Fluid temperature(℃)

MPa(kgf/cm2)

Max. ⊿P

SUS 316 PTFE

(T9020-SCCF)

【Notes】

(1)When, corrosion resistant trim materials are selected,Resin seat is recommended.

(2)For Oxygen service or Colouring free service, seatmaterial T9020-G20 is recommended. Such case,allowable temperature range is -20℃ to +200℃.

■ Resin Seat

Body Material Process Temp . Range Plug Seat-ring

(Metal seat)Guide BushingGuide Collar

ShaftGuide Post

WCB-20 to+250℃ SUS316

SUS316CoCr Alloy SeatSUS316SUS316CoCr Alloy SeatSUS316LSUS316LCoCr Alloy Seat

SCS14ACoCr Alloy Seat

SCS16ACoCr Alloy Seat

SUS316CoCr Alloy

SUS316LCoCr Alloy

SUS316

SUS316L

+251 to+350℃

-100 to+250℃

+251 to+500℃

-100 to+250℃

+251 to+500℃

CF8CF8M

CM3M

WCB CF8CF8M

-20 to+200℃

SCS14A

T#9020-SCCF

SCS16A

SUS316CoCr Alloy

SUS316LCoCr Alloy

SUS316

SUS316LCF3M

Body Material Process Temp. Rang Plug Seat-ring

(Metal seat)Guide BushingGuide Collar

ShaftGuide Post

2 Selection table of Metal seat(CoCr Alloy)& Resin seat■ Selection of Metal seat(Hardening treatment classification of plug & seat-ring to comply with fluid conditions.)

【Notes】

(1)Class C is for Incipient Cavitations or Flashing Service.(2)Different type Seat will be applied to Cavitations or Slurry

Service.(3)In case of On-off or Tight Shut Off service, class B should

be selected even through applicable Pressure andTemperature Range is within class A.

■ Selection of Resin seat

Liquid or Saturated steam

Class

A

B

C

Part Name

Plug Seat-ring

CoCr Alloy Seat N/A

CoCr Alloy Seat CoCr Alloy Seat

CoCr Alloy face CoCr Alloy Seat

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5. FLOW CHARACTERISTICS

【Notes】(1)Regardless of rotary angle(60° or 90°), port size(full port or reduced port)and seat type(metal seat or resin seat), the above

table is applicable but allowable max. pressure of resin seat is restricted as shown in page 4.(2)Multiply 1/1.2 to the figures in the table to find allowable shut-off pressure for T.S.O.(Tight Shut-off)application with metal seat.(3)Multiply 1/1.5 to the figures in the table to find allowable shut-off pressure for Model 92-CT and 92-CS type.(4)SUS630 will be applied in case required shut-off pressure is more than the capacity of standard shaft material.

5

【Notes】: Reduced port is available only for range in above table.

2 Model PM92-

1 Model 2992-

1 Rated Cv Value

【Notes】(1)Regardless of port size(full port or reduced port)

and seat type(metal seat or resin seat), the left tableis applicable but allowable max. pressure of resin seatis restricted as shown in page 4.

(2)Multiply 1/1.2 to the figures in the table to find allow-able shut-off pressres for T.S.O.(Tight Shut-off)application with metal seat.

(3)Multiply 1/1.5 to the figures in the table to find allow-able shut-off pressure for Model 92-CT and 92-CStype.

(4)Spring range for actuator size 500 HP is 40-200kPaG(4.0-2.0kgf/cm2G)for direct action and 80-240kPaG(0.8-2.4kgf/cm2G)for reverse action.

(5)Select Model PM92 in case of 90 degree of rotaryangle.

Shaft Material SUS316 SUS630Actuator size

BS-2 BS-3 BS-4 BS-5 BS-6 BS-3 BS-4 BS-6Valve size(mm)

25405080

100150200250300350

11 1/2

23468101214

25405080

100150200250300350

11 1/2

23468101214

25405080

100150200250300350

11 1/2

23468101214

3.92(40)3.62(37)1.86(19)

3.92(40)2.84(29)2.54(26)1.27(13)

3.92(40)2.64(27)1.37(14)0.74(7.6)0.43(4.4)0.30(3.1)

3.92(40)2.15(22)1.27(13)0.91(9.3)0.61(6.3)

3.23(33)1.86(19)1.27(13)0.91(9.3)

3.92(40)

3.92(40)

3.92(40)2.75(28)1.96(20)1.27(13)

(inch)

Actuator sizeValve size

(mm)(inch)

Valve size Full PortReduced Port

(mm)(inch)

240HP 330HP 400HP 500H 500HP

Unit : MPa(kgf/cm2)

Body× Port sizeCv

60° 90°Body× Port size

Cv60° 90°

Body× Port sizeCv

60° 90°

60% Port 40% Port

25[mm]× 025[mm]

40[mm]× 040[mm]

50[mm]× 050[mm]

80[mm]× 080[mm]

100[mm]× 100[mm]

150[mm]× 150[mm]

200[mm]× 200[mm]

250[mm]× 250[mm]

300[mm]× 300[mm]

350[mm]× 350[mm]

15

34

60

150

255

600

1050

1500

2000

2700

220

390

950

1700

2500

3500

4900

25[mm]× 0.6

40[mm]× 0.6

50[mm]× 0.6

80[mm]× 0.6

100[mm]× 0.6

150[mm]× 0.6

200[mm]× 0.6

250[mm]× 0.6

300[mm]× 0.6

350[mm]× 0.6

9

20.4

36

90

153

360

630

900

1200

1620

6

13.6

24

60

102

240

420

600

800

1080

130

230

560

1010

1480

2070

2920

25[mm]× 0.4

40[mm]× 0.4

50[mm]× 0.4

80[mm]× 0.4

100[mm]× 0.4

150[mm]× 0.4

200[mm]× 0.4

250[mm]× 0.4

300[mm]× 0.4

350[mm]× 0.4

85

150

370

660

980

1360

1920

3.92(40)3.92(40)2.25(23)0.17(1.8)0.094(0.96)

3.92(40)3.82(39)1.96(20)0.41(4.2)

3.72(38)1.07(11)0.58(6.0)0.34(3.5)0.24(2.5)

2.84(29)1.47(15)0.88(9.0)0.62(6.4)

3.92(40)2.05(21)1.17(12)0.86(8.8)0.57(5.9)

4. ALLOWABLE DIFFERNTIAL PRESSURE

Unit : MPa(kgf/cm2)

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2 Flow Characteristics■ Full Port(Rotary Angle 60°)

■ 60% Port(Rotary Angle 60°)

■ 40% Port(Rotary Angle 60°)

【Notes】: Colored zones are appropriate ranges for control(modulating)service.

Cv Value

Val

ve O

pen

ing(%)

0.1

0.5 1 5 10 50 100

500

1000

Body Sizeinch(mm)

50

10

20

30

40

50

60

70

80

90

100

1(25)

1 1/2(40)

2(50)

3(80)

4(100)

6(150)

8(200)

10(250)

12(300)

14(350)

Cv Value

Val

ve O

pen

ing(%)

0.1

0.5 1 5 10 50 100

500

1000

Body Sizeinch(mm)

50

10

20

30

40

50

60

70

80

90

100

1(25)

1 1/2(40)

2(50)

3(80)

4(100)

6(150)

8(200)

10(250)

12(300)

14(350)

Cv Value

Val

ve O

pen

ing(%)

0.1

0.5 1 5 10 50 100

500

1000

Body Sizeinch(mm)

50

10

20

30

40

50

60

70

80

90

100

1(25)

1 1/2(40)

2(50)

3(80)

4(100)

6(150)

8(200)

10(250)

12(300)

14(350)

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■ Full Port(Rotary Angle 90°)

■ 60% Port(Rotary Angle 90°)

■ 40% Port(Rotary Angle 90°)

Cv Value

Val

ve O

pen

ing(%)

0.1 1 10 100 1000 10000

Body Sizeinch(mm)

0

10

20

30

40

50

60

70

80

90

100

3(80)

4(100)

6(150)

8(200)

10(250)

12(300)

14(350)

Cv Value

Val

ve O

pen

ing(%)

0.1 1 10 100 1000 10000

Body Sizeinch(mm)

0

10

20

30

40

50

60

70

80

90

100

3(80)

4(100)

6(150)

8(200)

10(250)

12(300)

14(350)

Cv Value

Val

ve O

pen

ing(%)

0.1 1 10 100 1000 10000

Body Sizeinch(mm)

0

10

20

30

40

50

60

70

80

90

100

3(80)

4(100)

6(150)

8(200)

10(250)

12(300)

14(350)

7

【Notes】: Colored zones are appropriate ranges for control(modulating)service.

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Model 92

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6. DIMENSIONS & WEIGHTS

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■Main dimensions and weights

(1)Table below shows for mounting orientation R-3.(2)"X" shows the dimension when Positioner has mounted.(3)"LT" shows the dimension when Hand Wheel has mounted.

The space for maintenance

【Notes】(1)"X" is the dimension to have mounted Motoyama EA-91AC Positioner.This dimension will be changed to have mounted other type of Positioners.

(2)Approx. Weights shows the weight of valve assembly without Hand Wheel.

Valve sizeF

EActuator

sizeD L LT J C X P

ApproxWeights(kg)10K 12K

JIS10K, 20KASME

150, 300(mm)(inch)25 140 1 1/2

50 2

3

4

6

8

10

12

14

120134

140

165

194

229

243

297

338

428

40 240HP 24050 240HP

240HP330HP240HP330HP240HP330HP400HP330HP400HP500H(P)400HP500H(P)400HP500H(P)400HP500H(P)500HP

240240330240330240330400330400500400500400500400500500

270270270430270430270430470455470620470620470620470620620

475475475685475685475685765710765

1075765

1075765

1075765

10751075

7070709570957095

121121121140121140121140121140140

225235245260305320315330350430430435455460485490505510550

250250250250250250250250265265265295265295265295265295295

21232544345344639289

118189158229203274253324383

22242746375650699896

125196173244233304293364430

3030305230523052615261

10461

10461

10461

104104

60

130

140

185

210

235

255

310

80

100

150

200

250

300

350

Several combination of Valve Body and Actuator is available as follows.It is also available to mount Actuator horizontal.D-1 or R-1 is our standard shipping orientation unless otherwise specified.

■ Mounting orientations

Direct Action Reverse Action

D-1 D-2Standard D-3 D-4

【Legend】 → : Flow direction

D-1H D-2H D-3H D-4H

R-1 R-2Standard R-3 R-4

R-1H R-2H R-3H R-4H

1 Model 2992-

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Model 92

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Flow Direction

Various orientations of valve body and actuator are available, as shown below, in order for easy installation inlimited piping space. Also available to mount actuator in horizontal position. D-2 and R-2 is the standard orien-tation to be delivered unless otherwise specified.

■ Mounting orientations

Direct Action Reverse Action

D-1 D-2 Standard D-3 D-4 R-1 R-2 R-3 R-4

【Legend】 → : Flow direction

Standard

【Notes】(1)"X" is the dimension to have mounted Motoyama EA-91AC Positioner.This dimension will be changed to have mounted other type of Positioners.

(2)Approx. Weights shows the weight of valve assembly without Hand Wheel.

Valve sizeF

EActuator

sizeL LT J C X W1 W2

ApproxWeights(kg)10K 20K

JIS10K, 20KASME

150, 300(mm)(inch)25 1

40 1 1/2

50 2

3

4

6

8

10

12

14

120

134

140

165

194

229

243

297

338

428

40 BS-2 335

50BS-2BS-3BS-2BS-3BS-2BS-3BS-4BS-3BS-4BS-4BS-5BS-4BS-5BS-6BS-4BS-5BS-6BS-4BS-5BS-6BS-5BS-6

335451335451335451575451575575745575745931575745931575745931745931

362362482362482362482609482609609795609795

1006609795

1006609795

1006795

1006

210210276210276210276351276351351446351446638351446638351446638446638

325335420345430425490500500510635710660735710690765740710785760825800

330330360330360330360370360370370420370420405370420405370420405420405

3838523852385281528181

11781

117130

81117130

81117130117130

27295831604169

11379

123150269190309498235354543285404593463652

28305933624472

11685

129157276205324513265384573325444633510699

106106140106140106140188140188188256188256326188256326188256326256326

60

130

140

185

210

235

255

310

80

100

150

200

250

300

350

■ Main dimensions and weights

(1)Table below shows for mounting orientation R-2.(2)"X" shows the dimension when Positioner has mounted.(3)"LT" shows the dimension when Hand Wheel has mounted.

2 Model PM92-

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Model 92-CT has been improved its anti-wear ability, in addition tothe original superior controllability, by applying ceramic parts on theplug and seat-ring.

■ Typical Applications

○ For anti-wear, slurry applications○ Desulphurization Plant(Slurry)○ Sewage Plant○ Fly ash conveying line

Model 92-CT Ceramic Trim Gyroll

Model 92-CS has been improved its anti-erosion ability, in addition to the ceramics trim, by applying ceramiccoating thermal spray on inner wall surface of the valve body.

Flow Direction

Flow Direction

〈Valve size ≦ 50A〉

〈Valve size ≧ 80A〉

Flow Direction

Sprayed Ceramics

■ Specifications

Body Type 92-CT

25

1

40

1 1/2

50

2

80

3

100

4

150

6

CF8, CF8M, CF3M

Flow to close

2MPaG(20kgf/cm2G)

0℃~+200℃(Thermal Shock Temp.≦ 80℃)

ANSI/FCI ClassⅣ(≧ 0.01% of rated Cv)

Ceramics(Zirconia for 25mm and 40mm, Alumina for 50mm to 150mm)

SUS316+ CoCr Alloy+ O ring, SUS316L+ CoCr Alloy+ O ring

Plug Head:Ceramics(Zirconia for 25mm and40mm, Alumina for 50mm to 150mm)Plug Base:SCS14A(SUS316), SCS16A(SUS316L)

Valve size

Body

Plug

Seat-Ring

Guide

Flow Direction

Pressure Range

Temperature Range

Allowable Seat Leakage

Mat

eria

ls

(mm)

(inch)

【Note】Available port size is 60% and 40% port only.

■ Specifications

7. Options

Model 92-CS Body Ceramics Sprayed Gyroll

Body Type 92-CS

25

1

40

1 1/2

50

2

80

3

100

4

150

6

CF8, CF8M, CF3M+ Inner ceramics thermal sprayed(Alumina)

Flow to close

2MPaG(20kgf/cm2G)

0℃~+200℃(Thermal Shock Temp.≦ 80℃)

ANSI/FCI ClassⅣ(≧ 0.01% of rated Cv)

Ceramics(Zirconia for 25mm and 40mm, Alumina for 50mm to 150mm)

SUS316+ CoCr Alloy+ O ring, SUS316L+ CoCr Alloy+ O ring

Plug Head:Ceramics(Zirconia for 25mm and40mm, Alumina for 50mm to 150mm)Plug Base:SCS14A(SUS316), SCS16A(SUS316L)

Valve size

Body

Plug

Seat-Ring

Guide

Flow Direction

Pressure Range

Temperature Range

Allowable Seat Leakage

Mat

eria

ls

(mm)

(inch)

【Notes】(1)Available port size is 60% and 40% port only.(2)Body and bonnet split type for valve size 25mm to 50mm

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92

11

8. Jacketed BodyJacketed Valve Body is most suitable for high viscous fluid service.Jacketed Body is available for standard Valve Body Pressure Rating specified on page 2.

Where duplex tube is piping, Connection Flange Size is com-ing larger than Valve standard connection Size.In this design, Full Jacketed Type(B Type)is employed.

1 Full Jacketed Type … B Type

Semi Jacketed Type is employed if Connection Flange Sizeis equal to Valve standard connection Size.

2 Semi Jacketed Type … G Type

Valve size

mm inch

Flange SizeF

mm inch

25

40

50

80

100

150

200

250

300

1

1 1/2

2

3

4

6

8

10

12

50

65

80

125

150

200

250

300

350

2

21/2

3

5

6

8

10

12

14

220

240

250

285

315

380

400

470

550

■ Standard Dimensions Unit : mm

Valve size

mm inch

Flange SizeF

mm inch

25

40

50

80

100

150

200

250

300

1

1 1/2

2

3

4

6

8

10

12

25

40

50

80

100

150

200

250

300

1

1 1/2

2

3

4

6

8

10

12

220

240

250

285

315

380

400

470

550

■ Standard Dimensions Unit : mm

Page 12: Bulletin No. MCE-B 2703B General Specifications … · General Specifications Model 92 ECCENTRIC ROTARY PLUG VALVES Movement of the plug Valve Style and Specifications ... smaller

Bulletin No.MCE-B2703B

http://www.motoyama-cp.co.jp

本 社 工 場 〒981-3697 宮城県黒川郡大衡村大衡字亀岡5-2 TEL(022)344-4511(代表) / FAX(022)344-4522

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■本カタログの記載内容は、商品の改良等のため予告なく変更することがありますので予めご了承下さい。

■MOTOYAMA is continuously improving and upgrading its product design, specifications and/or dimensions. Information included herein is

subject to change without notice.

■本カタログは正しい情報の提供を目的としたものであり、本製品の市場性または適合性の保証を証明するものではありません。

■This catalog is supplied for information purpose only and should not be considered certified marketability and conformability of this product.

201806 MSP 12