Buhler New DevelopmentsDiorit Roller Mill - References 5 05.10.2016 IAOM SEA 2016 | What's New | D....
Transcript of Buhler New DevelopmentsDiorit Roller Mill - References 5 05.10.2016 IAOM SEA 2016 | What's New | D....
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Innovations for a better world.
Buhler
New Developments
SEA IAOM 2016 Dominique Kull
Innovations for a better world.
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New Rollerstand
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Diorit Roller Mill
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 3
Eight-Roller Mill MDDZ Four-Roller Mill MDDY
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Diorit Roller Mill - Key features
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 4
Quick roll pack
Patented Feeding system
Extremely sturdy stand
Stainless steel design
Diorit MDDY Quick-Pack
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Diorit Roller Mill - References
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 5
`
4-Roller Mill MDDY:
11x test machines
(running since Mai 15)
8-Roller Mill MDDZ:
2x test machines
(running since Jan. 16)
Sold Diorit in 2016
120x machines
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10.10.2016 6
Online Sensor Technology
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Sensor portfolio overview
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 7
NIR Multi Online
Analyzer MYRG
for ash, moisture,
protein…
Online Optical
Measurement
MYHB
for color and specks
PSM Online MYTA
for particle size
distribution between
10…5000 microns
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Increasing number of measurement options for MYRG
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 8
Gravity spouting
for flour, semolina
and whole grain Measuring
section (retrofit)
On the hopper of
a batch scale On the hopper of
differential scales
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Pre-calibrated applications for MYRG
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 9
Standard package
wheat flour
Additional package
wheat flour
Additional
calibrations
SEP = Standard Error of prediction
Wheat Range SEP
Moisture 7 – 19 % 0.25 %
Protein 8 – 17 % dm 0.30 %
Wet Gluten 20 – 32 % mb 14% 1.0 %
Wheat Flour Range SEP
Moisture 7 – 16 % 0.20 %
Protein 8 – 23 % dm 0.25 %
Ash 0.35 – 1.8 % dm 0.03 %
Wet Gluten 19 – 43 % mb 14% 1.00 %
Water Absorption 50 – 70 % mb 14% 1.00 %
Starch Damage 8 – 30 UCD 1.00 UCD
Durum Semolina Range SEP
Moisture 8 – 17 % 0.20 %
Protein 11 – 17 % dm 0.25 %
Ash 0.6 – 1.8 % dm 0.03 %
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Particle size meassurment MYTA
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 10
Solution:
Online determination of particle
size distribution in the range of
10 – 5000 microns.
First
break
Semolina
Flour
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Ishirara test MYHB
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 11
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Color blindness
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 12
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Automation – Sensor integration in the control system
WinCos®
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 13
• Sensors integrable into WinCos®
• Automatic reaction in case of
quality issues e.g. receiver bin
change
• Traceable quality over all
processes and plant, job/shift
related reporting
• Consistent product quality due to
control loops
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10.10.2016 14
Practicle samples
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Sensors in the process
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 15
The goal is:
• to monitor the process
• to control the process
• to automate the process
Therefore we need:
• Reliable process data in real-time
• The possibility to regulate the
process parameters
Process control
Data
Closed loops
Adjustment
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Roller Mill Antars Plus
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• Consistent finished product quality
• Highest yield
• Energy efficiency
• Fulfillment of latest food safety standards and regulations
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Antares Plus
The Plus in process optimization
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Function
• Setting of optimum grinding effect
• Constant online particle size
measurement of ground product with
PSM Online MYTA (sensor)
• Immediate automatic reset to pre-
defined optimum point
Benefit
• Consistent finished product quality
IAOM SEA 2016 | What's New | D. Kull
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Antares Plus
The Plus in operational safety
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Constant monitoring of grinding roll
temperature:
• Prevents overheating of the roll
• Ensures consistent end product quality
IAOM SEA 2016 | What's New | D. Kull
Permanent bearing temperature
monitoring:
• Reliable operation
• Enables preventive maintenance
• Guarantees highest system uptime
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NIR in a ash or protein loop
05.10.2016 IAOM SEA 2016 | What's New | D. Kull 19
VSTEVS
CL
CL
CL
CL
FCFC
FCFC FCFCFCFCFCFCFC
SC
FC
FC
SC
WT
SC
WT
FC
SC
WT
C
WT
C
C
C
FC
WT
TE
Flour 1 Flour 1 Flour 1 Flour 1 Flour 2 Flour 2 Flour 2 Semolina Semolina
Scale Scale Scale
Plansifter
NIR SensorOnline Particle
Size Measurement
Impact Machine
C
NIR Sensor in
Stowing Section
NIR Sensor in
Stowing Section
Online Optical
Measurement
Online Optical
Measurement
Online Optical
Measurement
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Automation in Packing
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Manual single spout bagging
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Single-Spout Packer w
Sewing System
Packing Control
Conveyor Belt
Screw Feeder
Differential Scale (optional)
For flour: up to 4 bags/min (25kg),
1
2
3
4
5
6
Solution
with
Differentia
l scale
Solution
with
differential
scale
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Automated single spout bagging
10.10.2016 GM TSC 2016 | Bagging Performance Line | T. Ziolko | for internal use only 22
• High accuracy
• Ideal sanitation
• Complete functions available:
bag attaching, bagging and closing
• Modular design of the elements for
easy upgrade
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Automated pallatizing
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• stack up to 1000 bag a hour
• Up to 10 layors
• Low maintenance cost
• Fully integration in automation
process
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