Bugs Tan at UCTI

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Enrichin ex erience onCreativity & Innovation

University of CreativityTechnology and Innovation

Kuala Lumpur28th Sept 2010

Bugs Tan


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Name : Bugs Tan

Age : 49 years old

Nationality : Malaysian

M status : Happily Married

Children : 2 Young Inventors

Profession : Commercial Inventor

Nos of Inventions : Filed 15 inventions to his name

Other talents : Author, Adjunct Lecturer, Dhamma speaker

Sports : Former National Cricket Player

a love bug..


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Family of Inventors


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Mr.BugsTanreceivingtheAwardfromthePrimeMinister


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.


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Winner of 10 National Awards

National Inventor Award Multi-locking Pulley Min of Science Msia 2000

Short listed National Inventor Award Min of Science Msia 2001

Silver Medal Multi-locking Pulley Switzerland 2001

Silver Medal Extruded Alum Coupling ITEX Malaysia 2002

Bronze Medal Light Weight Grating ITEX Malaysia 2002

- Nominated SMI Award Innovator / Entrepreneur SMI Malaysia 2004

National Innovator Award Litewalk Grating System Min of Science Msia 2007

Int Excellent Innovation Bu s Tan Indira Institutes INDIA 2009

Industrial Design Award Litewalk Grating System MyIPO Malaysia 2009


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Pulley Coupling Chiller Can Singing Donation Box Drugs Mixer

-

Grating system Vibrating Earring Premium Books Invention Workbook Stories For Kids


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A new light weight galvanized steelgrating system used on oil platform,

refinery, power plant and factories

STRONGER

CHEAPER


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Industrial ApplicationPrinting, Packaging, Food processing, Textiles,

Garments, Plastic injection, Die-casting, Spraycoating, Machining, Fabrication, Rubberprocessing, Greenhouse, Farming, Flower, etc.

Out Door Air-cooler

Public Area ApplicationPetrol Station, Bus Station, Community Hall,

, - , ,Complex, School Hall, Basement Car Park,Public Toilet, etc.

All Copy Rights Reserved Airbond 2009


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TV Cartoon Breakers

10 episodes of one minute each.

In each episode Amelia stumbled across a

problem she encountered at home or in school.

She give it a thought and find ways to solve it.

Once she has conceptualized an idea she says

" 've got an ea".

She then creates a new gadget to solve thatarticular roblem.


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ROBOT BOLEH TV Animation Series

Amandas wish come true when her fathercreated a robot for her birthday. You shouldcall him Robot Boleh said her dad.

Amanda has this strong sense that the robot

is extraordinary. So she decides to call her ,

RBX.

However, Amanda prays very hard for RBX

to have a mind of his own. Suddenly a fairyappears in her dream and grants her wish.

,Amanda's school. The story goes on and is

filled with lot's of adventures


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Invention Workshop Invention Workbooks ePersonalized Stories


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Ahydrogengeneratorthatfits

intoyourcar.Thisgadgetuses

normaltapwater

Ituses theelectriccurrentin

yourcar tobreakwatermolecule

Thusconverting waterinto

hydrogen

y rogen ssupp e n oyoureng ne.

Hencesaving

fuel

consumption

by

approx.

15%


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How to be Creative ? Lets examine.How to be Creative?

?

!

Tur n ing Ideas In t o Innovat ions


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of all Inventions

-Bugs Tan

Due to its invisibility to our naked eyes,mos peop e are gnoran o s presen .



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s wor s no a per ec p ace.

There is so many things you can create.

Being observant is the starting point

Look at things around you at home, atwork or play.

There should be something you caninvent. Look through your eyes,

conce tualize with our mind



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Alum Pulley & Coupling


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Manufacturing

Prepare Sand Make sand mould Make runner for

Cast Iron Pulley

in Furnace

runner of sand pulley

4 days preparation

ays o sme ons(good for 5000 pulleys)

Casting take place 24 hours cooling off Break sand pulley

(1 day)(1 day)

Pick up pulley castingMachine pulleyApply putty into pin holes

(7 days)(2 days)

Painting on pulley Pulley readyfor sales(3 days)

yp ca pro uc on ow c ar an

time consumed to produce

5,000 pulleys ( 18 days )


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Manufacturing

of Alum Pulley

& Coupling

Receive extrusion

from extruder

Cut extrusion into

desired length

Drill holes and

make threads

(1/2 day)

(1 day)

Assembly of pulleyMachine V-grooves

Typical production flow chart andHardening Treatment

(2 days)(3 days)

me consume o pro uce

5,000 pulleys ( 6 1/2 days )

Pulley ready for sales


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Steel Gratin This is the common

Agratingisanyregularlyspacedcollectionofessentiallyidentical,

steel grating found in

the market

parallel,elongatedelements.Gratings

usuallyconsistofasinglesetof

elongatedelements,butcanconsist

of two sets in which case the second

setisusuallyperpendiculartothe

first(asillustrated).Whenthetwo

setsareperpendicular,thisisalso

nownasagr .

Commonsteelgratingwasinventeda

100yearsagoandhasremainedasitis

untilwecamealong BugsTan


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Theinventorconceptualizedtheidea

DesignwentthroughComputerizeFinite

ElementAnalysis

ResearchcarriedoutbyScientists

Manufacturing,UniversityMalaya

Description Model Notes

o.

1.

A workstation to simulate the Finite

Element Analysis of the Lite-Walk ABAQUS/CAE 6.6

UDL Test

Concentrated

Grating System Load Test


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After 1,000 cycles (about 42days) of alternate immersion,

HDG Litewalk grating arefound to be resistance tocorrosion- University Malaya

Corrosion Test

Intensive Corrosion Test ASTM G44 -99 2005


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ReferenceStandard Methodoftest:

BS4592:Part1:1995Industrialtypeflooringwalkwaysandstair

treadsPart

1.

Specification

for

aluminium

and

steel

open

bar

gratings.

Test Type of Test Specification Test Results

1st Test Concentrated Load Test

1.0kN/m

Deflection 1/200 X

Effective Span (4mm) or

0.63mm

10mm whichever is lesser

2nd

Test

Uniformly Distributed

Load Test

Deflection 1/200 X

Effective Span (4mm) or

1.54mm

- 5.0kN/m 10mm whichever is lesser

standardsrequiredbystructuralengineersintheoil&

gas

industry


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Test conducted in Shah Alam on the 12th Sept 2008

25 X5

L=1,300mm 35x15x1.5 L=1,300mm

UDL(kPa) Deflection UDL(kPa) Deflection

1 1.0mm 1.2 1.5mm

STRONG

2 2.0mm 1.9 2.0mm

3 3.0mm 2.5 2.5mm

4 4.0mm 3.2 3.0mm

5 5.0mm 3.8 3.5mm 4.4 4.0mm5.1 4.5mm

5.6 5.0mm

take 12% more loadthan Webforge

Strength Analysis

Vs


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Statisticofinjuryoccurred

onoil

platforms

Baker Huges

Safest grating to walk on!


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Thestudsaremadeby

Litewalk Brackets

w ere

e se

e

Bracketareourdesign

Bracketsracket

toholdgrating

panelsto

Fastand

strong!

StainlessSteelStuds

structuralbeams


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This JClampandMBracketis ourinventions.

sspec a y

es gne

o

o

ewa

gra ng

panelstothestructuralbeams

TheLitewalkJ ClampBrackets

Useonly

One

spanner

to

tighten

the

JClampfromthetop

SpeciallydesignedJ Clamp

SpeciallydesignedMBracket


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Litewalk grating has the flexibility tobe cut to shape in our factory or on the

Cut to Any Shape

work site.


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1. Workerrequire2spannerstotightenthebracketsonacommongratingpanel.Where

else Lite walkonlyrequireone.

2. Andoftenenoughthespannerdroppedintothebottomduetonarrowhandspace

tohold

the

bottom

spanner

RequireOnespannerfromthetop

Requireanotherspannerfromthebottom.

Problem found in common

grating

Narrowspaceforhandtoholdthebottomspanner


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Problemslikethiswillleadtothegratingpanelsbeingblownaway

ystrongw n an causesa ety azar ont eo p at orms

Problem found in common grating

,


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ap et s seventoo

smallfor

aM

Bracket

to

seatontop.Thiswilllead

topoorinstallationandis

Problem found in common grating

. e n te yasa ety azar .


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Bugs Tan at UCTI

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