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  • BSP B_ _0-DV001-I0_A0A-S4 Pressure Sensor User's Guide

    English

    M121

    28.3

    10.5

    13ca

    . 92

    14 12

    G''

    SW2818.9

  • Pressure sensorBSP B_ _0-DV001-I0_A0A-S4

    2

    3

    4

    2

    1 Notes to the user 31.1 About this guide 31.2 Structure of the guide 31.3 Typographical conventions 31.4 Symbols 31.5 Abbreviations 3

    Safety 4

    2.1 Intended use 42.2 Improper use 42.3 Meaning of the warnings 42.4 Safety Advisories 5

    Getting Started 6

    3.1 Connection overview 63.2 Mechanical connection 63.3 Electrical connection 63.4 IO-Link connection 6

    IO-Link interface 7

    4.1 IO-Link data 74.2 Process data/Output data 74.3 Process data/Input data 74.4 Parameter data/Required data 74.5 Error codes/Errors 94.6 Events 9

    Technical Data 10

    5.1 Dimensions 105.2 Mechanical data 105.3 Electrical data 105.4 Operating conditions 105.5 Measuring ranges 115.6 Function indicators 11

    Appendix 12

    Ordering code 12

    5

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    Pressure sensorBSP B_ _0-DV001-I0_A0A-S4

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    Notes to the user

    This guide describes the IO-Link pressure sensor BSP B__0-. Linking to the host Master module takes place using IO-Link protocol. The pressure sensor sends the actual value and 2 switching points over the IO-Link interface.

    The Guide is organized so that the sections build on one another.Section 2: Basic safety information.Section 3: The main steps for installing the device.Section 4: IO-Link, parameter and process data for the sensor.Section 5: Technical data for the device.

    The following typographical conventions are used in this Guide.

    Enumerations are shown in list form with bullet points.Entry 1,Entry 2.

    Action instructions are indicated by a preceding triangle. The result of an action is indicated by an arrow.

    Action instruction 1.Action result.

    Action instruction 2.

    Numbers:Decimal numbers are shown without additional indicators (e.g. 123),Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).

    Cross-references indicate where additional information on the topic can be found (see Section 5 "Technical data").

    This symbol indicates a risk of personal injury.Take the precautions described to prevent injury or death.

    NoteThis symbol indicates general notes.

    BNI Balluff Network InterfaceEMC Electromagnetic CompatibilityFE Function groundIOL IO-LinkLSB Least Significant BitMSB Most Significant BitDPP Direct Parameter PageSPDU Service Protocol Data Unit

    1.1 About this guide

    1.2 Structure of the guide

    1.3 Typographical conventions

    Enumerations

    Actions

    Syntax

    Cross-references

    1.4 Symbols

    1.5 Abbreviations

    1

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    Safety

    The BSP B__0- pressure sensor is used for measuring media pressures and for transmitting the measured value as well as two switching points over the IO-Link interface.

    Applications:Pressure measurement in hydraulic applicationsPressure measurement in pneumatic applicationsLubricant monitoring

    The sensor is for use only with equipment in which the maximum pressure Pmax and the maxi-mum temperature Tmax is not exceeded (see part label or Section 5 Technical Data).The sensor may be operated only using an approved power supply (see Section 5 Technical Data). Only approved cables may be used.

    Installation and startup are to be performed only by trained personnel. The pressure and electrical connections are to be made only by trained or experienced techni-cians according to the current state of the art.Any damage resulting from unauthorized manipulation or improper use voids the manufacturer's guarantee and warranty.

    The device is an equipment in accordance with EMC Class A. Such equipment may generate RF noise. The operator must take precautionary measures accordingly.

    Improper use is any which is not defined under intended use, in particular:Improper installation or operation in violation of the specifications in this User's Guide,use as a sole safety-relevant component per DGR 97/23/EC,use with aggressive media.

    WARNINGPotential hazard which can result in death or severe injury.

    Always observe the described measures for preventing this danger.

    CAUTIONPotential hazard which can result in slight injury.

    Always observe the described measures for preventing this danger.

    CAUTIONPotential hazard which can result in equipment damage

    Always take the precautions described in order to prevent equipment damage.

    2.1 Intended use

    2.2 Improper use

    2.3 Meaning of the warnings

    2

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    Safety2

    2.4 Safety Advisories Installation and startup

    WARNINGHot fluids escaping under high pressure may cause eye or skin injury (high pressure injection) and/or scalding.

    Before assembly/disassembly ensure that the media transporting line or equip-ment is pressureless and that no medium can escape.Allow the transporting line or equipment to cool before assembly/disassembly.

    CAUTIONDo not exceed the maximum specified tightening torque. Threads, fittings and the pressure sensor can otherwise be damaged.

    Tighten the pressure sensor to a maximum tightening torque of 45 Nm.

    Transport the pressure sensor carefully and do not drop. Even if the housing is not damaged, internal parts may be damaged and cause malfunction.

    Avoid impact and strong vibration during transport.Do not place a damaged sensor into service.

    Operation and testing

    CAUTIONThe surface of the housing may become hot during operation. This can result in burns upon contact.

    Allow the pressure sensor (line/equipment) to cool before touching.

    CAUTIONA defect or fault in the pressure sensor may, depending on the application, result in equipment damage or personal injury.

    Visually inspect at regular intervals for leaks andcheck the switching points with a pressure gauge.When defects and non-clearable faults occur in the device, take it out of service and secure against unauthorized use.

    The operator is responsible for observing local prevailing safety regulations.

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    Getting Started3

    3.1 Connection overview

    3.2 Mechanical connection

    3.3 Electrical connection

    3.4 IO-Link connection

    Fig. 3-1: Connection overview BSP B_ _0-DV001-I0_A0A-S4

    1 IO-Link interface2 Status LED3 Part label

    4 28 mm flat-to-flat5 O-ring6 Media connection G" external thread

    CAUTIONDo not exceed the maximum specified tightening torque. Threads, fittings or the pressure sensor may be damaged.

    Tighten the pressure sensor to a maximum torque of 45 Nm.

    Ensure correct seating of the O-ring.Tighten the pressure sensor using a 28mm wrench and to a maximum torque of 45 Nm.

    The pressure sensor requires no separate power supply. The supply voltage is provided by the IO-Link Master through the IO-Link interface.

    The IO-Link connection is made using a standard sensor cable (M12 connector).

    IO-Link port (M12, A-coded, male)

    PIN Requirement

    1 Supply voltage, +24 V, max. 1.6 A

    2 -

    3 GND, reference potential

    4 Q/C, IO-Link data transmission channel

    Connect the incoming IO-Link cable to the pressure sensor.

    CAUTIONA defect or fault in the pressure sensor may, depending on the application, result in equipment damage or personal injury.

    Visually inspect at regular intervals for leaks andcheck the switching points with a pressure gauge.When defects and non-clearable faults occur in the device, take it out of service and secure against unauthorized use.

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    IO-Link interface4

    4.1 IO-Link data

    4.2 Process data/Output data

    4.3 Process data/Input data

    4.4 Parameter data/Required data

    Baud rate COM2 (38.4 Kbaud)

    Frame type 2.2

    Minimum cycle time 3 ms

    Process data cycle 3 ms at minimum cycle time

    Process data length 2 bytes:

    Byte 0 Byte 1 Byte 2

    7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

    0 0 0 0 0 0

    SP

    2

    SP

    1 MSB

    Pressure ValueLSB

    SP 1: Switching point 1; SP 2: Switching point 2Pressure Value: Current measured pressure value

    There are no input data for the pressure sensors.

    DPP SPDU Parameter Data width

    Value range

    Default value

    Index Index Sub-index

    Iden

    tific

    atio

    n D

    ata

    07hexVendor ID 2 bytes

    Rea

    d on

    ly

    0378hex08hex

    09hex

    Device ID 3 bytes

    050501hex050502hex050503hex050504hex050505hex

    (10 bar)/(50 bar)/(100 bar)/(250 bar)/(400 bar)/

    0Ahex

    0Bhex

    10hex 0 Vendor Name 8 bytes Balluff

    11hex 0 Vendor text 16 bytes www.balluff.com

    12hex 0 Product Name 28 bytes

    BSP B010-DV001-I00A0A-S4/BSP B050-DV001-I00A0A-S4/BSP B100-DV001-I00A0A-S4/BSP B250-DV001-I00A0A-S4/BSP B400-DV001-I00A0A-S4/BSP B600-DV001-I00A0A-S4/

    13hex 0 Product ID 25 bytes

    159871159872159873159874159875159876

    (10 bar)/(50 bar)/(100 bar)/(200 bar)/(400 bar)/(600 bar)/

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    IO-Link interface4

    Parameter data/Required data (cont.)

    DPP SPDU Parameter Data width

    Value range

    Default value

    Index Index Sub-index

    14hex 0 Product text 28 bytes

    Rea

    d on

    ly

    IO-Link Pressure Sensor 10 bar/

    IO-Link Pressure Sensor 50 bar/

    IO-Link Pressure Sensor 100 bar/

    IO-Link Pressure Sensor 250 bar/

    IO-Link Pressure Sensor 400 bar/

    IO-Link Pressure Sensor 600 bar/

    16hex 0 Hardware Revision 3 bytes 1.00

    17hex 0 Firmware Revision 3 bytes 1.00

    Par

    amet

    er D

    ata

    40hex64

    0 Pressure Value 2 bytes Read only

    41hex65

    0 Switching point 1 2 bytes -999 9999 550

    42hex66

    0 Back Switching point 1 2 bytes -999 9999 450

    43hex67

    0 Logic 1 1 byte

    44hex68

    0 Switching point 2 2 bytes -999 9999 550

    45hex69

    0 Back Switching point 2 2 bytes -999 9999 450

    46hex70

    0 Logic 2 1 byte

    48hex72

    0 Unit 1 byte 0 0

    4Ahex74

    0 Maximum Value Storage 2 bytes Read only

    4Chex76

    0 Switching Delay 1 2 bytes 0 99 0

    4Dhex77

    0 Back Switching Delay 1 2 bytes 0 99 0

    4Fhex78

    0 Switching Delay 2 2 bytes 0 99 0

    46hex79

    0 Back Switching Delay 2 2 bytes 0 99 0

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    Error code Additional Code

    Device application error: 80hex

    11hex Index not available

    12hex SubIndex not available

    30hex Value out of range

    Class /Qualifier Code (high + low)

    Mode Type Instance

    appears Error AL Device Hardware supplySupply low

    voltage U2 = supply + 24V

    C0hex 30hex 03hex 5000hex 0100hex 0010hex 0002hex

    F3hex 5112hex

    disappears Error AL Device Hardware supplySupply low

    voltage U2 = supply + 24V

    80hex 30hex 03hex 5000hex 0100hex 0010hex 0002hex

    B3hex 5112hex

    appears Error AL Device Hardware supply supply periphery

    C0hex 30hex 03hex 5000hex 0100hex 0060hex

    F3hex 5160hex

    disappears Error AL Device Hardware supply supply periphery

    80hex 30hex 03hex 5000hex 0100hex 0060hex

    B3hex 5160hex

    4.5 Error codes/Errors

    4.6 Events

    IO-Link interface4

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    Technical Data5

    5.1 Dimensions

    5.2 Mechanical data

    5.3 Electrical data

    5.4 Operating conditions

    M121

    28.3

    10.5

    13ca

    . 92

    14 12 G''

    SW2818.9

    Fig. 5-1: Dimensions in mm

    MaterialHousingMedia-contacting parts

    stainless steelStainless 1.4301, AL3O2, FKM (O-ring)

    Process connection G" external thread

    IO-Link connection M12, A-coded, male

    Enclosure rating IP67 (only when plugged-in and threaded-in)

    Weight approx. 200 g

    Dimensions (L D, excluding connector) 93 32 mm

    Operating voltage 15 ... 32 V DC, per EN 50178, SELV, PELV

    Insulation class III

    Ripple < 1 %

    Current draw without load 40 mA

    Measured value acquisition:ResolutionSampling rate

    10 Bit2 ms

    Operating temperature:MediumElectronics

    Tmax:-25 C +100 C-25 C +70 C

    Compensation range -10 C +100 C

    Storage temperature -40 C +85 C

    EMCEN 61000-4-2/3/4/5/6 Severity level 4A/3A/4B/2A/3A

    Vibration/shock EN 60068 Part 2-6/27

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    Pressure sensor:BSP B010-_V001-I0_A0A-S4BSP B050-_V001-I0_A0A-S4BSP B100-_V001-I0_A0A-S4BSP B250-_V001-I0_A0A-S4BSP B400-_V001-I0_A0A-S4BSP B600-_V001-I0_A0A-S4

    Operating pressure P:10 bar50 bar100 bar250 bar400 bar600 bar

    Overload Pmax:15 bar75 bar15 bar375 bar600 bar800 bar

    Output curve deviation 0.5 % of max. value at +25 C

    Fig. 5-2: Status LED

    Status LED, IO-Link communication

    Display Function

    Green No communication

    Green negatively pulsed Communication OK

    Red Short circuit on the IO-Link interface

    Off No power to module

    Technical Data

    5.5 Measuring ranges

    5.6 Function indicators

    5

    Status LED

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    BSP B 010 D V 001 I 01 A0 A S4

    Balluff Sensor Pressure

    Physical unit

    M = Millibar B = Bar K = Kilobar

    Pressure range (max.)

    010 = 10 bar 050 = 50 bar 100 = 100 bar 250 = 250 bar 400 = 400 bar 600 = 600 bar

    Process connection

    D = Thread " E = Thread "

    O-ring

    V = Viton (FKM: Fluorocarbon rubber)

    Housing type

    001 = Single piece, stainless

    Interface

    I = IO-Link: 1 M121 external thread

    Data map

    01 = IO-Link pressure sensor without SIO Mode= IO-Link pressure sensor with SIO Mode

    Process data: 3 bytesPressure actual value2 switching points

    Parameter data:2 switching points2 Back switching points2 Switching delay2 Back switching delayStored maximum valueUnit2 Output logic (bits)

    02

    Variants

    A = Balluff Version 1.0 (Firmware/chipset) 0 = Basis version

    Operating elements

    A = No indicators, no keys

    Connector system

    S4 = M12, 4-pin

    Appendix

    Ordering code

  • Balluff GmbHSchurwaldstrae 973765 Neuhausen a.d.F.GermanyTel. +49 7158 173-0Fax +49 7158 [email protected]

    www.balluff.com

    www.balluff.com No. 8

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