BS EN 13241 :2003 - Jewers Doors · Test specification BS EN 13241:2003 +A2:2016 Industrial,...

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Exova Wednesbury Unit 3 Wednesbury One Black Country New Road Wednesbury WS10 7NZ T : +44 (0) 121 506 7500 E : [email protected] W: www.exova.com Registered Office: Exova (UK) Ltd, Lochend Industrial Estate, Newbridge, Midlothian EH28 8PL United Kingdom. Reg No.SC 70429 BS EN 13241:2003 +A2:2016 incorporating Corrigendum July 2003 Test of: Osprey 4-leaf sliding folding door Industrial, commercial, and garage doors and gates – Product standard – Part 1: Products without fire resistance of smoke control characteristics A Report To: Jewers Doors Limited Normandy Lane, Stratton Business Park, Biggleswade. SG18 8QB Document Reference: WIL 399871 Date: 17/08/2018 Copy: 1 Issue No.: 1 Page 1 This report in issued in accordance with our terms and conditions, a copy of which is available on request.

Transcript of BS EN 13241 :2003 - Jewers Doors · Test specification BS EN 13241:2003 +A2:2016 Industrial,...

Page 1: BS EN 13241 :2003 - Jewers Doors · Test specification BS EN 13241:2003 +A2:2016 Industrial, commercial and garage doors and gate – product standard - Part 1: products without fire

Exova Wednesbury Unit 3 Wednesbury One Black Country New Road Wednesbury WS10 7NZ

T : +44 (0) 121 506 7500 E : [email protected] W: www.exova.com

Registered Office: Exova (UK) Ltd, Lochend Industrial Estate, Newbridge, Midlothian EH28 8PL United Kingdom. Reg No.SC 70429

BS EN 13241:2003 +A2:2016 incorporating Corrigendum July 2003

Test of: Osprey 4-leaf sliding folding door Industrial, commercial, and garage doors and gates – Product standard – Part 1: Products without fire resistance of smoke control characteristics A Report To: Jewers Doors Limited Normandy Lane, Stratton Business Park, Biggleswade. SG18 8QB Document Reference: WIL 399871

Date: 17/08/2018

Copy: 1

Issue No.: 1 Page 1

This report in issued in accordance with our terms and conditions, a copy of which is available on request.

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TEST CONCLUSIONS Samples of: Manufacturer Jewers Doors Limited Product Sliding folding doorset Model Osprey 4-leaf sliding folding door have been tested in accordance with: BS EN 13241:2003+A2:2016 By Exova (UK) Ltd, a UKAS accredited Testing Laboratory (No. 0621) and EC Notified Body number (No. 1104) At Unit 3 Wednesbury One, Black Country New Road, Wednesbury. WS10 7NZ. Results and comments as detailed below:

Clause No. Description Classification 4.4.2 Watertightness (tested to EN 12489) Class 3 (70Pa) 4.4.6 Air permeability (tested to EN 12427) Class 2

No inferences can be made regarding performance against other requirements of this standard Tests marked “ N/A” are not applicable to the sample under test. Tests marked “N/T” were not applied to the sample under test

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AUTHORISATION Tests performed by: Chris Bryan, Senior Test Engineer Wayne Pearson, Trainee Test Engineer

Report issued by: Chris Bryan, Senior Test Engineer

Signed Date 17th August 2018 For and on behalf of Exova (UK) Ltd

Report authorised by: Mark West, Laboratory Manager Doors and Windows

Signed Date 17th August 2018 For and on behalf of Exova (UK) Ltd

Report issued: 17 August 2018

NOTE. Tests marked “Not UKAS Accredited” are not covered by the Laboratory UKAS accreditation schedule. Tests marked NT were not tested Tests marked NA are not applicable to the product on test. The laboratory has tested the product supplied by the client as sampled in accordance with their own requirements

Exova (UK) Ltd is an EC Notified Body Number 1104 This report shall not be reproduced except in full, (and then only as permitted by copyright laws), without written approval from Exova (UK) Ltd

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CONTENTS PAGE NO.

TEST CONCLUSIONS ............................................................................................................................... 2 AUTHORISATION ...................................................................................................................................... 3 TEST DETAILS .......................................................................................................................................... 5 TEST PROCEDURE .................................................................................................................................. 6 INITIAL OBSERVATIONS .......................................................................................................................... 7 TEST SPECIMEN .................................................................................................................................... 11 PERFORMANCE CRITERIA & TEST RESULTS .................................................................................... 18 CONCLUSIONS ....................................................................................................................................... 20 LIMITATIONS ........................................................................................................................................... 20 REVISION HISTORY ............................................................................................................................... 21

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TEST DETAILS CLIENT DETAILS Company name Jewers Doors Ltd Address Normandy Lane,

Stratton Business Park, Biggleswade. SG18 8QB

Contact Mark Jewers ORDER DETAILS Order number 87461 Dated 20/03/2018 SAMPLE DETAILS Product Sliding folding door set Model Osprey 4-leaf sliding folding doorset Manufacturer Jewers Doors Ltd Markings None Material Steel framed with foam infill and plastersol skin Markings None Date of Manufacture 04/06/2018 Other information None TEST DETAILS Test specification BS EN 13241:2003 +A2:2016 Industrial, commercial and garage doors and gate

– product standard - Part 1: products without fire resistance or smoke characteristics

Full test No Test to clauses 4.4.2 & 4.4.6 only Test methods

EN 12489 Resistance to water penetration – test methods EN 12427 Air Permeability – test methods

Sample received None Test started Test completed Special Test requirements

None

Other reports to be used in conjunction with this report

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TEST PROCEDURE Introduction This test report should be read in conjunction with the Standard BS EN 13241-

1:2003 +A1:2011 Industrial, commercial and garage doors and gates – Product standard – Part 1: Products without fire resistance or smoke control characteristics.

The specimens were judged on their ability to comply with the performance criteria as required in BS EN 12425:2000 for watertightness when tested in accordance with BS EN 12489:2000, and BS EN 12426:2000 for air permeability when tested in accordance with BS EN 12427:2000.

Instruction To Test

Initial requirement was for a performance of Class 2 for air permeability and Class 2 for water resistance

Test Specimen Construction

A description of the test construction is given in the Schedule of Components. The description is based on a detailed survey of the specimens and information supplied by the sponsor of the test.

Installation The sliding doorset was supplied mounted within a timber sub-frame of nominal section 46 x 145 mm fitted flush with the exterior face, in accordance with the clients fitting instructions. A horizontal brace was added to tie in both sides of the test sub frame.

Mr Mark Jewers, a representative of Jewers Doors Ltd witnessed the test.

Sampling The samples were not independently witnessed or selected and were provided direct from the test sponsor.

Test Climate The sample was conditioned in the laboratory in the range 10-30°C and 25-75% humidity.

The temperature and humidity in the lab was maintained in the range 22.3 - 30.3°C and 36.1 – 71.7% humidity for the duration of the test.

The air pressure was 100.2kPa.

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INITIAL OBSERVATIONS The internal face of the sample

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TEST SPECIMEN Figure 1- Door details

Do not scale. All dimensions are in mm

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Figure 2 – Vertical Section Details

Do not scale. All dimensions are in mm

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Figure 3 – Horizontal Section Details

Do not scale. All dimensions are in mm

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SCHEDULE OF COMPONENTS (Refer to Figures 1 to 3) (All values are nominal unless stated otherwise) (All other details are as stated by the sponsor) Variants

None Item

Description

1. Door frame head Material : Timber Grade : Softwood Section size : 200mm wide by 38mm thick Fixing jamb to head joints : i. type : Rebated

2. Door frame jamb Material : Timber Grade : Softwood Section size : 144mm wide by 44mm thick

3. Door frame sill Test rig threshold 4. Door frame threshold Bottom track Supplier : Jewers bespoke Profile code : #2004 Material : Galvanised steel Grade : Gauge : 3mm Section size : 140mm wide x 60mm deep Fixing method to sill/jambs : Silicone bead 5. Door leaf Supplier/manufacturer : Jewers bespoke Overall leaf size : 826mm wide x 3060mm high 6. Door leaf internal framing Material : Galvanised steel Core section size : 52mm thick Doorleaf framing section sizes i. stile : 50mm x 50mm x 1.6mm thick ii. top rail : 50mm x 50mm x 1.6mm thick iii. bottom rail : 50mm x 50mm x 1.6mm thick Document No.: WIL 399871 Page No.: 14 of 21

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Item

Description

Corner fixing method : i. type : Spotwelded L shaped packer ii. size : 200mm x 100mm x 2mm thick iii. quantity : 8 per leaf 7. Door leaf core Material : Polyurethane Density : 50kg/m3 (stated) Thickness : 50mm 8. Door leaf facings Material : LG Plastisol Thickness : 0.7mm Details of adhesive NA – skins adhere to injected polyurethane. 9. Door leaf weather seals Description : EPDM top, bottom, butt, lap seal and butt seal. Manufacturer : Jewers bespoke. Reference : #1005 - #1008 Fixing method : Push fit and glued at corners Position : All four edges Continuity : Uninterrupted by hardware 10. Hinges Supplier : Jewers bespoke Description : Hinge Assembly – standard intermediate Position : Between leaf 1 and frame (internal)

Between leaf 1&2 (external), 2&3 (internal), 3&4 (external)

Reference : #2011 Primary material : Aluminium Quantity : 2 Size of knuckle : 120mm long, 36mm diameter Size of blades : 120mm long, 60mm wide. Fixing hinge to doorleaf i. type : Socket head screw – black s/s. ii. size : M10 x 25 iii. quantity : 2 per hinge Fixing hinge to frame/leaf i. type : Socket head screw – black s/s. ii. size : M10 x 25 iii. quantity : 2 per hinge Position of hinge i. top hinge : 80mm from top of door to top of hinge ii. middle hinge : n/a Document No.: WIL 399871 Page No.: 15 of 21

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Item

Description

iii. bottom hinge : 145mm from top of door to top of hinge

11. Lock Supplier : Fuhr Description : Espagnolette bolt Reference : #2040 & #2042 Position : Leaf 1 & Leaf 4 Fixings i. type : Countersunk socket screw – BZP ii. size : M6 x 16 iii. quantity : 12

12. Lock Keeps Supplier : Jewers bespoke Description : Osprey espagnolette top keep. Position : To top track

Reference i. top & bottom keeps : #2046 ii. centre keep : NA Material : Steel Overall size i. top & bottom keeps : 125mm long x 90mm wide x 60mm deep 13. Hangers Supplier : Jewers bespoke Description : Pendant – Osprey Intermediate / RH assembly Reference : #2015 & #2016 Position : Between leaf 2&3

Leading edge leaf 4 Material : Steel Quantity : 2 Fixing to doorleaf i. type : Socket head cap screw – black s/s ii. size : M10 x 25 iii. quantity : 2 14. Guide Supplier : Jewers bespoke Description : Guide – Osprey End / intermediate guide

assembly Reference : #2009 & #2010 Material : Aluminium with SS pin and Nylon guide Quantity : 2 Fixing i. type : Socket head cap screw – black SS Document No.: WIL 399871 Page No.: 16 of 21

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Item

Description

ii. size : M10 x 25 iii. quantity : 2 / 4

15. Lever handles As 11 above

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PERFORMANCE CRITERIA & TEST RESULTS

Clause 4.4.2 Watertightness (tested to BS EN 12489)

Atmospheric Conditions

Air Temp

23.0 °C

Humidity 42.4 %RH Air Pressure 100.1 kPa

Number of Nozzle Rows Fitted 3 Number of nozzles per row 9

Water (2 l/min per nozzle row 1) (1 l/min per nozzle row 2)

36 l/min

Position from side of sample (50 –250mm from side and 400mm

±10mm apart)

115mm 400 mm

Angle

(84° +2° - 2°) 85 °

Distance from Sample (250mm +10 –0mm)

250 mm

Pressure Duration Observations

0 Pa 10min Leakage from bottom corner of active leaf within the 100mm strip in to the drainage channel.

10 Pa 5min No further leakage 30 Pa 5min No further leakage 50 Pa 5min Leakage from under the seal on the second leaf, but drained in to

the drainage channel

70 Pa 5min No further leakage

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Clause 4.4.6 Air Permeability

Test Sample

Overall Structural Opening Size of Sample

3498 x 2980 mm

Overall Area 10.424 m2

Test Pressure

Air Permeability Residual leakage m3 / h.m

Sample Leakage m3 / h.m

Overall leakage m3 / h.m

Normalised air

permeability m³/ h.m

Leakage per unit

area m3 / h.m²

Class achieved

+50 Pa 0 77.83 77.83 76.2 7.308 Class 2 -50 Pa 0 66.81 66.81 65.4 6.230 Class 2

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CONCLUSIONS Evaluation against objective

The sample as provided by the client was subjected to weather performance testing in accordance with BS EN 13241-1, the window achieved a performance of Class 3 for watertightness and Class 2 for air permeability,

Observations & comments

LIMITATIONS Limitations The results relate only to the behaviour of the specimens of the element of

construction under the particular conditions of test. They are not intended to be the sole criteria for assessing the potential performance of the element in use, nor do they reflect the actual behaviour in use.

Range of assemblies covered by this report

It is our opinion that the range of assemblies covered by this report are limited to the following

Assemblies with identical hardware fitted no further apart than in the tested assembly Assemblies of the same or smaller overall dimensions to the tested assembly

Uncertainty of Measurement

The uncertainties of measurements calculated for a confidence level of 95% throughout these tests are within the limits of these tolerances.

The standard specifies the following tolerances

Air flow ± 5% Air pressure ± 5% Water flow ± 10% Distance ±1mm for tape measures ± 0.1mm for displacement transducers

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REVISION HISTORY Issue No : Re - Issue Date :

Revised By: Approved By:

Reason for Revision:

END OF REPORT

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