BRYAN YOUNG Preventative Maintenance Working With Safety.

BRYAN YOUNG

Preventative Maintenance Working

With Safety

Safety is the state of being “safe”, the condition of being protected against physical, social, emotional, occupational, or other types of consequences of failure, damage, error, accidents, harm or any other event which could be considered non-desirable. Safety can also be defined to be the control of recognized hazards to achieve an acceptable level of risk. This can take the form of being protected from the event or from exposure to something that causes health or economical losses. It can include protection of people or of possessions.

SAFETY

The care and servicing by personnel for the purpose of maintaining equipment and facilities in satisfactory operating condition by providing for systematic inspection, detection, and correction of incipient failures either before they occur or before they develop into major defects.

PREVENTIVE MAINTENANCE

To be found or met with:

To come into existence:

OCCUR

Major:◦ Prominent or significant in size, amount, or degree.

Defects:an imperfection that impairs worth or utility.

Major Defects

Maintenance, including tests, measurements, adjustments, and parts replacement, performed specifically to prevent faults from occurring.


Typically, the CMMS schedules preventive maintenance automatically based on maintenance plans and/or meter readings.

Different software packages use different techniques for reporting when a job should be performed.

There are many company out there with program for purchase, CyberMetrics, MicroMain, BigFoot, etc.

CMMSComputerized Maintenance Management System

Work Orders- Scheduling jobs, assigning personnel, reserving materials, recording costs, and tracking relevant information such as the cause of the problem (if any).

Asset Management- Recording data about equipment and property including maintenance activities, specifications, purchase date, expected lifetime, warranty information. Spare parts.

Inventory Control-Management of spare parts, tools and other materials including the reservation of materials for particular jobs.

Safety-Management of permits and other documentation required for the processing of safety requirements. These safety requirements can include Lockout-Tagout (Lockout-Tryout), confined space, electrical safety, and others.


Maintenance Due Dates:

Task Records:


Part Entry:


Work Orders:


Procedure Records-Work Instruction:


Pre-Assembly

Inspection Form

NNoo--HHuubb DDeeppaarrttmmeenntt PPrree--AAsssseemmbbllyy ##7711

WWeeeekk ooff ____________________________________________

DDiirreeccttiioonnss:: EEnntteerr ““PP”” ffoorr iitteemmss tthhaatt aarree ssaattiissffaaccttoorryy aanndd ppaassss iinnssppeeccttiioonn EEnntteerr ““FF”” ffoorr iitteemmss tthhaatt ffaaiill ttoo ppaassss iinnssppeeccttiioonn

IInnssppeeccttoorr SSiiggnnaattuurree::____________________________________________________________________________ IInnssppeeccttiioonn DDaattee ((ffoorr wweeeekkllyy))::____________________________________________________

DDeessccrriippttiioonn ooff rreeppaaiirrss aanndd//oorr mmaaiinntteennaannccee WWoorrkk________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

CCoommmmeennttss____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

MMoonn.. TTuueess.. WWeedd.. TThhuurrss.. FFrrii.. WWeeeekkllyy IInnssppeeccttiioonn oorr VVeerriiffiiccaattiioonn CCrriitteerriiaa PPaassss FFaaiill PPaassss FFaaiill PPaassss FFaaiill PPaassss FFaaiill PPaassss FFaaiill PPaassss FFaaiill

LLiigghhtt BBaarr PPuusshh//PPuullll SSttoopp BBuuttttoonnss

CCoonnvveeyyoorr LLiinnkkss NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA

CCoonnvveeyyoorr SSppeeeedd NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA

CCoonnvveeyyoorr CCoovveerrss NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA

DDiieess ((ggrreeaassee)) NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA

BBiijjuurrss ((aauuttoommaattiicc ooiilleerr)) NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA NN//AA

EEnntteerr ““NNAA”” ffoorr iitteemmss tthhaatt aarree nnoott aapppplliiccaabbllee ttoo tthhee iinnssppeeccttiioonn PPllaaccee iinniittiiaallss iinn tthhee llaasstt bblloocckk ooff tthhee ddaaiillyy ccoolluummnn

Inspection Form

GGaasskkeett DDeeppaarrttmmeenntt MMaaiinntteennaannccee

WWeeeekk ooff ____________________________________________

DDiirreeccttiioonnss:: JJuusstt eenntteerr yyoouurr iinniittiiaall iinn tthhee ddaayy ccoolluummnnss..

CCoommmmeennttss ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

IInnssppeeccttiioonn oorr VVeerriiffiiccaattiioonn CCrriitteerriiaa MMoonn TTuueess WWeedd TThhuurr FFrrii SSaatt SSuunn CChheecckk tthhee ddrraaiinn bbuucckkeett ffoorr tthhee ccoommpprreessssoorr

CChheecckk ooiill iinn aallll iinnjjeeccttiioonn mmoollddiinngg mmaacchhiinnee,, bbyy llooookkiinngg iinnttoo tthhee ssiigghhtt ggllaassss

VVeerriiffyy tthhaatt tthhee wwoorrkk aarreeaa iiss cclleeaann aanndd oorrddeerrllyy

Inspection Form

GGaasskkeett DDeeppaarrttmmeenntt WWCC ##6699 SShhiifftt 11sstt

WWeeeekk ooff ____________________________________________

DDiirreeccttiioonnss:: EEnntteerr ““PP”” ffoorr iitteemmss tthhaatt aarree ssaattiissffaaccttoorryy aanndd ppaassss iinnssppeeccttiioonn EEnntteerr ““FF”” ffoorr iitteemmss tthhaatt ffaaiill ttoo ppaassss iinnssppeeccttiioonn EEnntteerr ““NNAA”” ffoorr iitteemmss tthhaatt aarree nnoott aapppplliiccaabbllee ttoo tthhee iinnssppeeccttiioonn PPllaaccee iinniittiiaallss iinn tthhee llaasstt bblloocckk ooff tthhee ddaaiillyy ccoolluummnn

..AAccttiioonnss ttaakkeenn bbyy SSuuppeerrvviissoorr ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ SSuuppeerrvviissoorr SSiiggnnaattuurree ________________________________________________________________________________________________________ AAccttiioonnss ttaakkeenn bbyy MMaaiinntteennaannccee ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ MMaaiinntteennaannccee SSiiggnnaattuurree __________________________________________________________________________________________________ CCoommmmeennttss ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ IInniittiiaall:: MMoonn..________________//________________ TTuueess..________________//________________ WWeedd..______________//________________ TThhuurr..______________//________________ FFrrii..________________//________________

IInnssppeeccttiioonn oorr VVeerriiffiiccaattiioonn CCrriitteerriiaa MMoonn TTuueess WWeedd TThhuurr FFrrii VVeerriiffyy tthhaatt aallll gguuaarrddiinngg iiss iinn ppllaaccee

VVeerriiffyy tthhaatt aallll tthhee ppuusshh//ppuullll ssttoopp bbuuttttoonnss aarree wwoorrkkiinngg pprrooppeerrllyy

VVeerriiffyy tthhaatt tthhee ccoonnttrrooll ppaanneell iiss lleeggiibbllee

LLuubbrriiccaattee tthhee ttiiee bbaarrss aanndd gguuiiddee ppiinnss

VViissuuaallllyy iinnssppeecctt tthhee hhyyddrraauulliicc aanndd wwaatteerr hhoosseess aanndd ccoonnnneeccttiioonn ffoorr eexxcceessssiivvee lleeaakkss

VVeerriiffyy tthhaatt tthhee wwoorrkk ssttaattiioonn iiss cclleeaann aanndd oorrddeerrllyy

IIff aannyy iitteemmss oonn tthhee lliisstt ffaaiill aatt tthhee ttiimmee ooff iinnssppeeccttiioonn oorr bbeeccoommee aa ffaaiilluurree dduurriinngg yyoouurr sshhiifftt,, tthhee uunniitt iiss ttoo bbee sshhuutt ddoowwnn iimmmmeeddiiaatteellyy aanndd rreeppoorrtteedd ttoo yyoouurr SSuuppeerrvviissoorr ttoo bbee ttuurrnneedd oovveerr ttoo mmaaiinntteennaannccee ffoorr rreeppaaiirr.. FFaaiilluurree ttoo ddoo ssoo ccoouulldd rreessuulltt iinn ddiisscciipplliinnaarryy aaccttiioonn uupp ttoo aanndd iinncclluuddiinngg tteerrmmiinnaattiioonn.. MMyy iinniittiiaallss aacckknnoowwlleeddggee uunnddeerrssttaannddiinngg aanndd ccoommpplliiaannccee aass wweellll aass ssttaattiinngg tthhee aabboovvee iinnssppeeccttiioonn wwaass pprrooppeerrllyy ppeerrffoorrmmeedd

Preventive maintenance, commonly referred to as PM, is not just important for efficiency; it is critical for employee protection.

A fully staffed and totally competent maintenance staff is a necessity.

Maintenance personnel play a key role in ensuring the safe operation of all equipment, as well as the safety of team members and your facility.


Safety should by your number one priority with your team members and with the preventive maintenance, you can maintain your machines so they will be safe for your team members to work around.

SUMMARY

Facility Preventative Maintenance/Supply Crib Technician

P.O. Box H Marshfield, Mo. 65706 417-468-2804 ext. 116

[email protected]

Bryan Young

BRYAN YOUNG Preventative Maintenance Working With Safety.

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Transcript of BRYAN YOUNG Preventative Maintenance Working With Safety.