Bruce Mayer, PE Licensed Electrical & Mechanical Engineer [email protected]
Bruce Mayer, PE Licensed Electrical & Mechanical Engineer [email protected]
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Transcript of Bruce Mayer, PE Licensed Electrical & Mechanical Engineer [email protected]
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt1
Bruce Mayer, PE Engineering-45: Materials of Engineering
Bruce Mayer, PELicensed Electrical & Mechanical Engineer
Engineering 45
ElectricalProperties
-1
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt2
Bruce Mayer, PE Engineering-45: Materials of Engineering
Learning Goals – Elect. Props How Are Electrical Conductance And
Resistance Characterized? What Are The Physical Phenomena That
Distinguish Conductors, SemiConductors, and NonConductors (i.e., Insulators)?
For Metals, How Is Conductivity Affected By Imperfections, Temp, and Deformation?
For Semiconductors, How Is Conductivity Affected By Impurities (Doping) And Temp?
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt3
Bruce Mayer, PE Engineering-45: Materials of Engineering
Electrical Conduction Georg Simon
Ohm (1789-1854) First Stated a Relation for Electrical Current (I), and Electrical Potential (V) in Many Bulk Materials
The Constant of Proportionality, R, is• Called the Electrical
RESISTANCE• Has units of Volts/Amps,
a.k.a, Ohms (Ω)
RIV This Expression is
known as Ohm’s LawBattery
Bulk Matl
Volt Meter
AmpMeter
I
()
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Bruce Mayer, PE Engineering-45: Materials of Engineering
Electrical Conduction cont. Fluid↔Current
Flow Analogs
Think of • Voltage as the
“Electrical Pressure”
• Current as the “Electrical Fluid”
• Wire as the “ Electrical Pipe”
Just as a Small Pipe “Resists” Fluid Flow, A Small Wire “Resists” current Flow• Thus Resistance is a
Function of GEOMETRY and MATERIAL PROPERTIES– Next Discern the
Resistance PROPERTY
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Bruce Mayer, PE Engineering-45: Materials of Engineering
Electrical Resistivity Consider a
Section of Physical Material, and Measure its• Resistance• Geometry
– Length– X-Section Area
Thinking Physically, Since R is the Resistance to Current Flow, expect
R↑ as L↑• R L
R↑ as A↓• R 1/A
Area, A
Length, L
Matl Prop → “”
Resistance, R
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt6
Bruce Mayer, PE Engineering-45: Materials of Engineering
Electrical Resistivity cont. Thus Expect
This is, in fact, found to be true for many Bulk Materials
Convert the Proportionality () to an Equality with the Proportionality Constant, ρ
Units for ρ• ρ → [Ω-m2]/m• ρ → Ω-m
Area, A
Length, L
Matl Prop → “”
Resistance, R
AL
R
ALR
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt7
Bruce Mayer, PE Engineering-45: Materials of Engineering
Electrical Conductivity conductANCE is
the inverse of resistANCE
Similarly, conductIVITY is the inverse of resistIVITY
Units for σ• σ = 1/ρ → 1/ Ω-m
Now Ω−1 is Called a Siemens, S• σ → S/m
Area, A
Length, L
Matl Prop → “σ”
Conductance, G
RG 1
1
LA
LAG
1R1
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt8
Bruce Mayer, PE Engineering-45: Materials of Engineering
Ohm Related Issues Recall Ohm’s Law
E = ρJ is the NORMALIZED, Resistive, Version of Ohm’s Law
J Current Density in A/m2
E Electric Field in V/m• In the General Case
JEAI
I
LV
orALRIV L
V
dLdVE
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt9
Bruce Mayer, PE Engineering-45: Materials of Engineering
Normalized, Conductive Ohm Recall Ohm’s Law
G is Conductance Recall also
ReArranging
VGV1RV
orALRIV
RI
IL
V
VVGI
then
LA
LAG
EJ
LA
VI
• J = σE is the Normalized, Conductive Version of Ohm’s Law
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Bruce Mayer, PE Engineering-45: Materials of Engineering
Some Conductivities in S/m Metals 107
SemiConductors• Si (intrinsic) 10−4
• Ge 100 = 1• GaAs 10− 6 • InSb 104
Insulators• SodaLime Glass 10− 11
• Alumina 10− 13
• Nylon 10−13
• Polyethylene 10−16
• PTFE 10−170
1
2
3
4
5
6
Cu Al Brass SS
Con
duct
ivity
(107 S
/m)
Metals
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Bruce Mayer, PE Engineering-45: Materials of Engineering
Conductivity Example
Recall
What is the minimum diameter (D) of a 100m wire so that ΔV < 1.5 V while carrying 2.5A?
100mCu wire I = 2.5A- +e-
V
VI G orVG
I
Also G by σ & Geometry
VI
LD
LAG
42
For Cu: σ = 6.07x107 S/m
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt12
Bruce Mayer, PE Engineering-45: Materials of Engineering
Conductivity Example cont
Solve for D
What is the minimum diameter (D) of a 100m wire so that ΔV < 1.5 V while carrying 2.5A?
100mCu wire I = 2.5A- +e-
V
Sub for Values VILD
VI
LD
4
4
2
mm86981m
mm1000
V51mV
A10076
m100A5247
...
.
D
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt13
Bruce Mayer, PE Engineering-45: Materials of Engineering
Electronic Conduction As noted In Chp2
Electrons in a FREE atom Can Reside in Quantized Energy Levels• The Energy
Levels Tend to be Widely Separated, Requiring significant Outside Energy To move an Electron to the next higher level
In The SOLID STATE, Nearby Atoms Distort the Energy LEVELS into Energy BANDS• Each Band Contains
MANY, CLOSELY Spaced Levels
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt14
Bruce Mayer, PE Engineering-45: Materials of Engineering
Solid State Energy Band Theory Consider the 3s Energy Level, or Shell,
of an Atom in the SOLID STATE with EQUILIBRIUM SPACING r0
By the Pauli Exclusion Principle Only ONE e− Can occupy a Given Energy Level
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt15
Bruce Mayer, PE Engineering-45: Materials of Engineering
Band Theory, cont. The N atoms per
m3 with Spacing r0 produces an Allowed-Energy BAND of Width ΔE
Most Solids have N = 1028-1029 at/m3
Thus the ΔE wide Band Splits into 1029/m3 Allowed E-Levels
Leads to a band of energies for each initial atomic energy level • e.g., 1s energy band
for 1s energy level
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt16
Bruce Mayer, PE Engineering-45: Materials of Engineering
Energy Band Calc Given
• ΔE 15 eV• N 5 x 1028
at/cu-m Then the
difference between allowed Energy Levels within the Band, δE
The Thermal Energy at Rm Temp is 25 meV/at, or about 1026 times δE• Thus if bands are
Not Completely Filled, e− can move easily between allowed levelsatmeVE
mateVNEE
328
328
103
10515
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt17
Bruce Mayer, PE Engineering-45: Materials of Engineering
Electronic Conduction Metals In Metals The
Electronic Energy Bands Take One of Two Configurations
1. Partially Filled Bands• e− can Easily move Up
to Adjacent Levels, Which Frees Them from the Atomic Core
2. Overlapping Bands• e− can Easily move into
the Adjacent Band, Which also Frees Them from the Atomic Core
Energy
filled band
filled valence band
empty band
fille
d st
ates
filled band
Energy
partly filled valence band
empty band
GAP
fille
d st
ates
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt18
Bruce Mayer, PE Engineering-45: Materials of Engineering
Metal Conduction, Cont. Atoms at Their
Lowest Energy Condition are in the “Ground State”, and are Not Free to Leave the Atom Core
In Metals, the Energy Supplied by Rm Temp Can move the e− to a Higher Level, making them Available for Conduction
Metallic Conduction Model → Electron-Gas or Electron-Sea
Net e- FlowCurrent Flow
E-Field V-V+
• Note: e−’s Flowing “UPhill” constitutes Current Flowing DOWNhill
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt19
Bruce Mayer, PE Engineering-45: Materials of Engineering
Insulators & Semiconductors Insulators:
• Higher energy states not accessible due to lg gap– Eg > ~3.5 eV
Semiconductors:• Higher energy states
separated by smaller gap– Eg < ~3.5 eV
Energy
filled band
filled Valence band
empty band
fille
d st
ates
GAPConduction
Band
7
Energy
filled band
filled valence band
empty band
fille
d st
ates
GAP?Conduction
Band
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt20
Bruce Mayer, PE Engineering-45: Materials of Engineering
Metals: ρ vs T, ρ vs Impurities The Two Basic
Components of Solid-St Electronic Conduction• The Number of
FREE Electrons, n
• The Ease with Which the Free e−’s move Thru the Solid– i.e. the electron
Mobility, µe
Consider The ρ Characteristics for Cu Metal & Alloys
T (°C)-200 -100 0
Cu + 3.32 at%Ni
Cu + 2.16 at%Ni
deformed Cu + 1.12 at%Ni
123456
Resis
tivity
, ρ
(1
0-8
-m
)0
Cu + 1.12 at%Ni
“Pure” Cu
charge electronic theis q Where
1 ee nqnq
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt21
Bruce Mayer, PE Engineering-45: Materials of Engineering
Metals - vs T, Impurities cont Since “Double
Ionization” of Atom Cores is difficult• n(Hi-T) n(Lo-T)
Thus T, Impurities and Defects must Cause Reduced µe
• These are all e- Scattering Sites– Vacancies– Grain Boundaries
T (°C)-200 -100 0
Cu + 3.32 at%Ni
Cu + 2.16 at%Ni
deformed Cu + 1.12 at%Ni
123456
Resis
tivity
, ρ
(1
0-8
-m
)
0
Cu + 1.12 at%Ni
“Pure” Cu
– Impurities; e.g., Ni above– Dislocations; e.g.,
deformed
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt22
Bruce Mayer, PE Engineering-45: Materials of Engineering
Metal - Mathiessen’s Rule The Data Shows
The Factors that Reduce σ• Higher
Temperature• Impurities• Defects
These Affects are PARALLEL Processes• i.e., They Act
Largely independently of each other
The Cumulative Effect of ||-Processes is Calculated by Mathiessen’s Rule of Reciprocal Addition
diTtotal
diTtotal
or
1111
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt23
Bruce Mayer, PE Engineering-45: Materials of Engineering
Resistivity Relations for Metals Temperature
Affects may be approximated with a Linear Expression aTT 0• Where
– 0 is the Resisitivity at the Baseline Temperature, Ω-m
– a is the Slope of ρ vs T Curve, Ω-m/K
For A Single Impurity That Forms a Solid-Solution
iii cAc 1• Where
– A is an Alloy-Specific Constant, Ω-m/at-frac
– ci is the impurity Concentration in in the atomic-fraction Format At-frac = at%x(1/100%)
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt24
Bruce Mayer, PE Engineering-45: Materials of Engineering
ρ Relations for Metals cont In alloys where the impurity results, not
in Solid-Solution, but in the Formation of a 2nd Xtal Structure, or Phase, Use a Rule-of-Mixtures Relation for ρi
• Use Vol-Fractions as the Weighting Factor
2211 VVi • Where
– ρk is the Resistivity of phase-k
– Vk is the Volume-Fraction of phase-k
Plastic Deformation• There is no Simple
Relation for This– Consult individual metal
or alloy data
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt25
Bruce Mayer, PE Engineering-45: Materials of Engineering
Example Estimate σ Est. σ for a Cu-Ni
alloy with yield strength of 125 MPa• From Fig 7.16
Find Composition for Sy = 125 MPa
So need 21 wt% Ni• Find ρ from Fig 18.9
Yiel
d stre
ngth
(MPa
)
wt. %Ni, (Concentration C)0 10 20 30 40 5060
80100120140160180
21 wt%Niwt. %Ni, (Concentration C)
Resis
tivity
,
(10-
8 Ohm
-m)
10 20 30 40 500
1020304050
0
ρ 30x10-8 Ω-m• And σ = 1/ρ
σ = 3.3x106 S/m
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Bruce Mayer, PE Engineering-45: Materials of Engineering
All Done for Today
UsingBandGapsTo Make
LEDs
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Bruce Mayer, PE Engineering-45: Materials of Engineering
Bruce Mayer, PELicensed Electrical & Mechanical Engineer
Chabot Engineering
Appendix
[email protected] • ENGR-45_Lec-08_ElectProp-Metals.ppt28
Bruce Mayer, PE Engineering-45: Materials of Engineering
http://www.chemistry.wustl.edu/~edudev/LabTutorials/PeriodicProperties/MetalBonding/MetalBonding.html
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Bruce Mayer, PE Engineering-45: Materials of Engineering
WhiteBoard Work Derive Relation for e- Drift Velocity, vd
Calculate the Drift Velocity in a 20 foot Gold Wire Connected to a 9Vdc Batt• Assume Au Atoms in the Solid Are Singly
Ionized, contributing 1 conduction-e- per atom (monovalent)
Compare (random) THERMAL Velocity
)000260(/1173003 2
1
mphskmKvmkTv
Te
eTe