Brochure - Bulk Material Handling and Mining

8/14/2019 Brochure - Bulk Material Handling and Mining

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Bulk Material Handling and M

Electrication System


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Conductix-Wamper The Global Leaderin Energy and Data Transmission Systems

Who We AreConductix-Wampfler is an internationalcompany focused on energy and datatransmission systems for bulk materialhandling and mining equipment. We alsoserve the container handling, primarymetals processing, energy and offshore,general material handling, logistics,and automation industries.

Our MissionWe strive to keep your bulk handlingand mining operations up and running24/7/365. We have been active inthe industry for over 65 years andunderstand the needs of your business.We work closely with you to build long-term partnerships.

ProductsOur reeling systems, festoon systems,and energy guiding chains safely handlecables and hoses under demandingconditions. We are also specialistsin conductor bar systems, slip ringassemblies, and crane controls. Ourproducts have been rigorously testedand manufactured to high standards.Systems are engineered to meet your

specications and withstand the harshoperating conditions in mines, bulkstorage facilities, and bulk terminals.

ISO9001:2008 Registered

Stackers, ReclaimersPage 6

Portal Stackers, Radial Arm StackersPage 8

Tripper Conveyors, Traveling Hoppers, anPage 10

Ship/Barge Loaders/Unloaders, Rail Car DPage 12

Mobile Mining MachinesPage 14

Electrowinning Process CranesPage 16

Maintenance AreasPage 18

Global Experience Local ServiceConductix-Wampers worldwide salesnetwork supports our global and localcustomers with reliable products andcustomized solutions. We serve morethan 80 countries worldwide. Ourexpert specialists, located in strategicCenters of Excellence, manage turnkeyprojects as well as design, engineer, and

manufacture products. Our production issupported by local manufacturing sitesaround the world.


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Conductix-Wamperkeeps the worlds busiest stock yardsmoving, whether at mine sites, bulkports, primary metal mills, or powerplants. We supply electrication for alltypes of stackers and reclaimers:

Bridge Reclaimers

Bucket Wheel Reclaimers

Radial Stackers Rotary Boom Stackers

Stack Rakes

Special Bulk Handling Machines

Energy Guiding ChainsFor moving machines, we canassemble energy chains in lateralor circular configurations to reliablymanage hoses and cable.

Stackers, Reclaimers

Motor Driven ReelsFor long travel, we supply ruggedmagnetic coupler reels or the latestin VFD controlled reeling systems.These feature modular componentsthat stand up to demanding and dustyenvironments. We also supply reelsdesigned for hazardous locations.

Spool Congurations:

Monospiral

Level Wind

Bulk-wrap / Random Wind

Cable Festoon SystemsRugged and reliable cable festoonsystems are available in a wide arrayof configurations. These systems areideal for straight runs or in circularconfigurations for rotating machines.

To save you time and money at the jobsite, we can pre-assemble your festoonin our factory before shipment.

Motor Driven Cable Reelon a Stacker, Czech Republic

Level Wind Reelon a Stacker/Reclaimer, USA

Motor Driven Cable Reelon a Stack Rake, USA

Level Wind Reels on a Stacker/Reclaimer, Australia

Bulk Material Handling and Mining Electrification Systems


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7stoon Systema Stacker/Reclaimer, Australia

Motor Driven Cable Reelon a Stacker, Australia

Motor Driven Cable Reelon a Stacker/Reclaimer, Thailand


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Conductix-Wamperkeeps the busiest stock yardsoperating at bulk ports and storagefacilities around the globe. We supplyelectrication for specialized stackersand reclaimers such as:

Portal Stackers

Radial Arm Stackers

Rotating Stackers

Gantry-type Stackers

Bridge Reclaimers

and many other types

Motor Driven ReelsFor long travel, we can supply ruggedmagnetic coupler reels or the latestVFD controlled reeling systems. Thesefeature modular components that

stand up to demanding and dustyenvironments. We also supply reelsdesigned for hazardous locations.

Spool Congurations:

Monospiral

Level Wind

Portal Stackers, Radial Arm Stackers

Cable Festoon SystemsRugged and reliable cable festoonsystems are available in a wide arrayof configurations. These systems areideal for straight runs or in circularconfigurations for rotating machines.


Energy Guiding ChainsFor moving machines, we canassemble energy chains in lateralor circular configurations to reliablymanage hoses and cable.

Motor Driven Reelon a Portal Stacker, Russia

Motor Driven Cable Reel on a Portal Reclaimer, Australia

Motor Driven Cable Reelon a Portal Stacker, USA

Festoon Systemon a Bridge Reclaimer, Australia



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9otor Driven Cable Reelsa Radial Stacker, United Kingdom

Festoon Systemon a Circular Bridge Reclaimer, USA

Festoon Systemon a Portal Stacker, Australia


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Conductix-Wamperkeeps your material flowingwith electrification systems designedto power all types of tripper conveyorsand traveling hoppers.

Motor Driven ReelsFor linear runs, we supply ruggedmagnetic coupler reels that featuremodular components that standup to demanding applications.

Spool Congurations:

Monospiral

Level Wind

Bulk-wrap / Random Wind

Tripper Conveyors, Traveling Hoppers, and Grab

Cable Festoon SystemsFor shorter runs and multiple cables,reliable cable festoon systems are anappropriate option. These systemsare ideal for straight runs and thosearranged in circular configurationsfor rotating machines.

In addition to I-beam running systems,we offer festoons that run on diamond

track (square rail) to reduce dustaccumulation.


Festoon Systemon a Bridge Crane with Grab, Germany

Festoon Systemon a Tripper Conveyor, Venezuela

Motor Driven Cable and Hose Reelson a Tripper Conveyor, Venezuela

Motor Driven Cable Reels on a Tripper Conveyor, Venezuela



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11otor Driven Cable Reela Tripper, Chile

Festoon Systemon a Conveyor, Chile

Festoon Systemon a Traveling Hopper, Peru


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Conductix-Wampflerkeeps the worlds busiest bulk portsmoving with electrification systemsthat can handle seaside bulk handlingmachinery.

We provide power for:

Ship Loaders

Ship Unloaders

Barge Loaders Barge Unloaders

Stock Yard Stackers/Reclaimers

In addition, we supply festoon systemsused for indexers on rail car dumpersystems.

Ship/Barge Loaders/Unloaders, Rail Car Dum

Motor Driven ReelsFor long travel, we supply ruggedmagnetic coupler reels featuringmodular components to withstandthe demanding ocean and riverenvironments. We also build reels withthe latest VFD control systems. Reelsare usually configured with MonospiralSpools.

Cable Festoon SystemsRugged and reliable cable festoonsystems are available in a wide array ofconfigurations. These systems are idealfor straight runs as well as in a circularconfiguration for rotating machines.Festoon systems are ideal for the railcar indexing systems used with cardumper systems.


Conductor Bar Systemon a Rail Car Dumper, Australia

Motor Driven Cable Reelon a Ship Unloader, France

Festoon Systemon a Rail Car Dumper System, China

Motor Driven Cable Reels on a Ship Unloader, Germany



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13stoon Systema Rail Car Dumper, Australia

Motor Driven Cable Reelon a Ship Unloader, Korea

Motor Driven Cable Reelson a Ship Loader, USA


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Conductix-Wampflerkeeps critical open pit and under-ground mines running with extremelyreliable electrical components thatdeliver power where and when youneed it. Our equipment can handlethe G-forces, vibrations, and toughenvironments that todays miningequipment is subjected to.

We have become the supplier of choicefor mobile electrification componentssuch as:

Trailing Cable Reels for Electric Rope Shovels

Rock Drills and Blasthole Drills

Draglines

Mobile Mining Machines

Cable Reels and EnergyGuiding Chains for Shotcrete Machines

Roof Bolters

Tunnel Boring Machines (TBMs)

Slip Ring Assemblies for Electric Rope Shovels

Rotary Boom Reclaimers

Cable Reels

We build all the slip rings used inConductix-Wampfler Cable Reels andcan replace them in other reels.

Trailing Cable Reelon a Blasthole Drill, Chile

Slip Ring Assemblyon an Electric Rope Shovel, Chile

Trailing Cable Reelon a Blasthole Drill, USA

Slip Ring Assembly on an Electric Rope Shovel, Canada



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15otorized Cable Reela Tunnel Boring Machine, India

Motor Driven Hose Reelon a Shotcrete Machine, Spain

Motorized Cable Reelon a Bucket Wheel Excavator, Germany


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Conductix-Wampflerprovides specially configuredelectrification systems for processcranes operating in extremely corrosiveelectrowinning environments. You canrely on our conductor bar and festoonsystems to run reliably under the mostdemanding conditions.

Hevi-Bar II Conductor BarWith Dura-Coat ProtectionOur unique Dura-Coat corrosionprotection for Hevi-Bar II greatlyincreases the life of aluminumcomponents. This ceramic-basedcoating is extremely resistant tothe types of corrosives foundin electrowinning facilities.

Hevi-Bar II features: V-Contact bar for superior

conductivity Robust design for long life Current capacities from 500

to 1500 amps and more Insulator covers for standard,

medium, and high heat applications


Electrowinning Process Cranes

Cable Festoon SystemsRugged and reliable cable festoonsystems are available in an array ofconfigurations. These systems are idealfor all types of overhead bridge cranepower and control cabling.

Festoon hardware is available in eithergalvanized or stainless steel dependingon the application.

To save you time and money at the job

site, we can pre-assemble your festoonin our factory before shipment.

Dura Coat Conductor Bar Systemon an Electrowinning Process Crane, Chile

Festoon Systemon an Electrowinning Process Crane, Chile

Festoon Systemon an Electrowinning Process Crane, Peru

Conductor Bar and Festoon System on an Electrowinning Pro


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17ura Coat Conductor Bar Systeman Electrowinning Process Crane, Chile

Dura Coat Conductor Bar Systemon an Electrowinning Process Crane, Chile

Finished Copper SheetsComing Off the Line


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Conductix-Wampflerunderstands the importance of yourmaintenance facilities. Hard workingmining and handling machinery mustbe kept in excellent condition. To helpyou do that, we offer an array of craneelectrification systems, power deliveryequipment, and crane control products.

Conductor RailsWe manufacture more conductor railsthan anyone in the world. Capacitiesrange from 100 amps to 1500 ampsand more to power any cranerunway.

Cable Festoon SystemsRugged and reliable cable festoonsystems are available in an array of

configurations. These systems are idealfor bridge power and control cables forall types of overhead cranes.

Maintenance Areas

Cable ReelsIf you need a spring-driven cablereel for drop lights, portable poweroutlets, or to power a moving machine,Conductix-Wampfler has what youneed.

Push Button Pendantsand Radio RemoteControlsConductix-Wampfler offers reliable,ergonomic push button pendantsand radio controls for all your craneoperating needs.

Festoon Systemon an EOT Crane, Czech Republic

Festoon Systemon an EOT Crane, USA

Conductor Barson an EOT Crane, USA

Conductor Bar and Festoon System on an EOT Crane, Colom



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19nductor Bara Maintenance Crane, Chile

Push Button Pendanton an EOT Crane, Australia

Radio Remote Controlon an EOT Crane, El Salvador


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Custom Services You Can Count On!

Final Assembly

Supervision of construction,assembly, and mounting on site, or

Complete installation by our trainedspecialists

Service Agreement

Regular maintenance andinspections to increase theoperational life of your facility,ensuring long-term performanceand availability

All services required on site in theevent of an incident, including spareparts and replacement materials

Conductix-Wampfler serviceagreements: The Worry-Free

Package

You can count on Conductix-Wampflerto meet your specific service needs andrequirements. With our expert teamsanything is possible, from initial designand development to long term servicecontracts.

The more complex your system, thegreater your service life and operational

reliability expectations are and the moresense it makes to take advantage ofour after-sales service.

When it comes to service, you cancount on Conductix-Wampflerto perform!

The Turnkey Solution

As a system supplier, Conductix-Wampfler offers you completeturnkey solutions. This includesthe delivery of all necessary partsand services to complete your project.We consider qualified consulting,

project engineering of the completesystem, the choice and selection ofthe right components, optimizing theaccessories, the adequate logisticconcept, and the commissioning on siteto be important elements of Conductix-Wampflers business activities.

Planning and Development

Definition of the applicationparameters

Selection of the proper componentsfor the required system, optimizedto your requirements, applicationparameters, and environmentalfactors

Selection of the optimum energysupply solution in cooperation withyou, our customer, as a function ofall considerations including cost,service life, operating parameters,installation, and site requirements

Conductix-Wampfler Service


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Deliver the best value in our industrywith the right systems technologyand service

Provide the best system durabilityand lowest product life cycle costs

Meet your most demandingrequirements and conditions

Comply with stringent product qualitymeasures (we are ISO 9001:2008

certied)

At Conductix-Wamper, we will:

Supply the latest technicalsolutions for bulk handlingand mining electrication

Optimize your system regardlessof which conguration you use

Provide state-of-the-art drivesystems for reels

Ten Good Reasons to UseConductix-WampflerEnergy & Data Transmission Systems:

Deliver on short notice andprovide fast assembly times

Offer worldwide, comprehensivepre-sale and after-sale service

And last, but not least: Apply our more than 65 years of

successful mining industry expertiseand experience to your project!

Conductix-Wampfler We move your business


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www.conductix.us

Contact us for our Global Sales Ofces

KAT0000-0017-US

ConduxWmp

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USA / LATIN AMERICA 10102 F Street

Omaha, NE 68127

Customer Support

Phone +1-800-521-4888

Fax +1-800-780-8329

Phone +1-402-339-9300

Fax +1-402-339-9627

[email protected]

[email protected]

CANADA 175 Blvd JF Kennedy

St. Jerome, QC J7Y 4B5

Customer Support

Phone +1-800-667-2487

Fax +1-800-442-9817

Phone +1-450-565-9900

Fax +1-450-432-6985

[email protected]

MXICOCalle Trevio 983-C

Zona Centro

Apodaca, NL Mxico 66600

Customer Support

Phone (+52 81) 1090 9519

(+52 81) 1090 9025 (+52 81) 1090 9013

Fax (+52 81) 1090 9014

[email protected]

BRAZILRua Luiz Pionti, LT 05, QD.

L - Vila Progresso

Itu, So Paulo, Brasil

CEP: 13.313-534

Customer Support

Phone (+55 11) 4813 7330

Fax (+55 11) 4813 7330

[email protected]

Brochure - Bulk Material Handling and Mining

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