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Valve terminal systems → Valve terminal systems

Series TC08

Brochure

� Bosch Rexroth AG | Pneumatics

Valve terminal systems → Valve terminal systems¬ Series TC08

¬ Core products - preferably for new constructions, worldwide service l Service products - existing standard program, worldwide service Pneumatics catalog, online pdf, as of �008-11-�6, © Bosch Rexroth AG

Valve terminal systems

Valve terminal system, Series TC08Qn max. = 800 l/min; single plug-in wiring; Electr. connection: Plug M8 / plug, form C 3

Valves

Valves, Series TC08Qn = 700 - 800 l/min; plate connection, pipe connection; compressed air connection output: G 1/8; Electr. connection: Plug, ISO 15�17, form C; Can be assembled into blocks

5

Valves, Series TC08Qn = 700 - 800 l/min; plate connection, pipe connection; compressed air connection output: G 1/8; Electr. connection: Plug, M8, 4-pin; Can be assembled into blocks

8

Valves, Series TC08Qn = 700 - 800 l/min; plate connection, pipe connection; compressed air connection output: G 1/8; Electr. connection: Plug, M8, 4-pin; Can be assembled into blocks; manual override: with detent

10

Valves, Series TC08Qn = 700 - 800 l/min; pipe connection, plate connection; compressed air connection output: G 1/8

12

Accessories

Electrical connectors, Series CN1ISO 15�17:�000; Electrical connector, form C; with cable 14

Electrical connectors, Series CN1ISO 15�17:�000; Electrical connector, form C 16

Connecting cable, Series CN1Socket, M8, 3-pin 17

Connecting cable, Series CN1Socket, M8, 4-pin; without wire end ferrule, tin-plated, 4-pin 19

Accessories, Series TC08 20

3Bosch Rexroth AG | Pneumatics


¬ Valve terminal system, Series TC08Qn max. = 800 l/min; single plug-in wiring; Electr. connection: Plug M8 / plug, form C


001�3�17

Certificates CE declaration of conformityBlocking principle

Single base plate principle

Working pressure min./max. -0.9 bar / 10 barControl pressure min./max.

�.5 bar / 10 bar

Ambient temperature min./max. -10°C / +50°CMedium temperature min./max. -10°C / +50°CMedium Compressed airParticle size max. 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Protection class according to EN 605�9:�000, with Plug M8, plug, form C

IP 65

Number of valve positions 1�Number of solenoid coils �4Connector standard ISO 15�17:�000

EN 61076-�-101Rail mounting DIN EN 500�� 35 x 15DC operating voltage �4 VVoltage tolerance DC -10% / +10%Operational voltage AC at 50 Hz �30 V, 110 V, �4 VVoltage tolerance AC 50 Hz -10% / +10%Operational voltage AC at 60 Hz �30 V, 110 V, �4 VVoltage tolerance AC 60 Hz -10% / +10%

An example configuration is illustrated. The delivered product may thus deviate from the illustration.

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of air pressure must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ Operational voltage for electrical port M8 (3 or 4-pin) only �4 V DC■ See the following pages on the series for technical data for individual components.

Configurable product

This product is configurable. Please use our configurator at www.boschrexroth.com/pneumatics or contact the nearest Bosch Rexroth sales office.

4 Bosch Rexroth AG | Pneumatics


¬ Valve terminal system, Series TC08Qn max. = 800 l/min; single plug-in wiring; Electr. connection: Plug M8 / plug, form C


Dimensions

0011�340_a

An example configuration is illustrated. The delivered product may thus deviate from the illustration.Mounted via 4 through-holes in the end plates or assembly on hat rail as per EN 60715.

n 2 3 4 5 6 7 8 9 10 11 12A 95.6 11�.4 1�9.� 146 16�.8 179.6 196.4 �13.� �30 �46.8 �63.6B 83.6 100.4 117.� 134 150.8 167.6 184.4 �01.� �18 �34.8 �51.6

n = number of valve positions



¬ Valves, Series TC08Qn = 700 - 800 l/min; plate connection, pipe connection; compressed air connection output: G 1/8; Electr. connection: Plug, ISO 15217, form C; Can be assembled into blocks


001�0�51

Version Spool valve, zero overlapPilot externalSealing principle soft sealingBlocking principle

Plate principle

Working pressure min./max. -0.9 bar / 10 barAmbient temperature min./max. -10°C / +50°CMedium temperature min./max. -10°C / +50°CMedium Compressed airParticle size max. 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Connector standard ISO 15�17:�000Protection class IEC 60536 IProtection class according to EN 605�9:�000 with electrical connector/plug

IP 65

Duty cycle 100 %Generic emission standard in accordance with

EN 50081:199�

Materials:Housing PolyamideSeals Acrylonitrile Butadiene Rubber; Polyure-

thaneFront plate PolyamideThreaded bushing Die cast zinc

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of air pressure must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.

Operating voltage

Voltage tolerance

Power con-sumption

Switch-on power

Holding power

DC AC 50 Hz AC 60 Hz DC AC 50 Hz AC 60 Hz DC AC 50 Hz

AC 60 Hz

AC 50 Hz

AC 60 Hz

W VA VA VA VA- �4 V �4 V - -10% / +10% -10% / +10% - �.� � 1.6 1.4

�4 V - - -10% / +10% - - � - - - -- 110 V 110 V - -10% / +10% -10% / +10% - �.� � 1.6 1.4- �30 V �30 V - -10% / +10% -10% / +10% - �.� � 1.6 1.4

MO Com-pressed air con-nection

Operating voltage

Flow conduc-tance

Flow rate

value

Control pressure min./max.

Switch-on time

Part No.

Output DC AC 50 Hz

AC 60 Hz

b C Qn

[l/(s*bar)] [l/min] [bar] [ms]

G 1/8

- �4 V �4 V

0.36 3.5 800 �.5 / 10 17

R422000080�4 V - - 0820060751

- 110 V 110 V 0820060752- �30 V �30 V 0820060753






Operating voltage

Flow conduc-tance

Flow rate

value


Switch-on time

Part No.

Output DC AC 50 Hz

AC 60 Hz

b C Qn

[l/(s*bar)] [l/min] [bar] [ms]

G 1/8

- �4 V �4 V

0.36 3.5 800 3 / 10 1�

R422000082�4 V - - 0820060761

- 110 V 110 V 0820060762- �30 V �30 V 0820060763

G 1/8

- �4 V �4 V

0.36 3.5 800 � / 10 9

R422000084�4 V - - 0820060771

- 110 V 110 V 0820060772- �30 V �30 V 0820060773

G 1/8

- �4 V �4 V

0.36 3.5 800 �.5 / 10 17

R422000081�4 V - - 0820060851

- 110 V 110 V 0820060852- �30 V �30 V 0820060853

G 1/8

- �4 V �4 V

0.36 3.5 800 3 / 10 1�

R422000083�4 V - - 0820060861

- 110 V 110 V 0820060862- �30 V �30 V 0820060863

G 1/8

- �4 V �4 V

0.36 3.5 800 � / 10 9

R422000085�4 V - - 0820060871

- 110 V 110 V 0820060872- �30 V �30 V 0820060873

G 1/8

- �4 V �4 V

0.34 3 700 3 / 10 11

R422000086�4 V - - 0820061751

- 110 V 110 V 0820061752- �30 V �30 V 0820061753

G 1/8

- �4 V �4 V

0.34 3 700 3 / 10 11

R422000088�4 V - - 0820061761

- 110 V 110 V 0820061762- �30 V �30 V 0820061763

G 1/8

- �4 V �4 V

0.34 3 700 3 / 10 11

R422000090�4 V - - 0820061771

- 110 V 110 V 0820061772- �30 V �30 V 0820061773

G 1/8

- �4 V �4 V

0.34 3 700 3 / 10 11

R422000087�4 V - - 0820061851

- 110 V 110 V 0820061852- �30 V �30 V 0820061853

G 1/8

- �4 V �4 V

0.34 3 700 3 / 10 11

R422000089�4 V - - 0820061861

- 110 V 110 V 0820061862- �30 V �30 V 0820061863

G 1/8

- �4 V �4 V

0.34 3 700 3 / 10 11

R422000091�4 V - - 0820061871

- 110 V 110 V 0820061872- �30 V �30 V 0820061873





Part No. Switch-off time Weight

[ms] [kg]R422000080

�� 0.1�5082006075108200607520820060753R422000082

16 0.1�5082006076108200607620820060763R422000084

9 0.157082006077108200607720820060773R422000081

�� 0.1�5082006085108200608520820060853R422000083

16 0.1�5082006086108200608620820060863R422000085

9 0.157082006087108200608720820060873R422000086

11 0.165082006175108200617520820061753R422000088

11 0.165082006176108200617620820061763R422000090

11 0.165082006177108200617720820061773R422000087

11 0.165082006185108200618520820061853R422000089

11 0.165082006186108200618620820061863R422000091

11 0.165082006187108200618720820061873

MO = Manual overrideElectr. connection: Plug; ISO 15�17, form CNominal flow Qn at 6 bar and Δp = 1 bar



¬ Valves, Series TC08Qn = 700 - 800 l/min; plate connection, pipe connection; compressed air connection output: G 1/8; Electr. connection: Plug, M8, 4-pin; Can be assembled into blocks


001�0�50


Plate principle

Working pressure min./max. -0.9 bar / 10 barAmbient temperature min./max. -10°C / +50°CMedium temperature min./max. -10°C / +50°CMedium Compressed airParticle size max. 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Connector standard EN 61076-�-101Protection class IEC 60536 IIIProtection class according to EN 605�9:�000 with electrical connector/plug

IP 65

Status display LED YellowDuty cycle 100 %




Operating voltage

Voltage tolerance

Power consumption

DC DC DCW

�4 V -10% / +10% �.�


Oper-ating volt-age

Flow conduc-tance

Flow rate

value


Switch-on time

Switch-off time

Weight Part No.

Output DC b C Qn[l/

min][bar] [ms] [ms] [kg]

G 1/8 �4 V 0.36 3.5 800 �.5 / 10 17 �� 0.1�5 0820060796

G 1/8 �4 V 0.36 3.5 800 3 / 10 1� 16 0.1�5 0820060797

MO = Manual overrideElectr. connection: Plug; M8; 4-pinNominal flow Qn at 6 bar and Δp = 1 bar



¬ Valves, Series TC08Qn = 700 - 800 l/min; plate connection, pipe connection; compressed air connection output: G 1/8; Electr. connection: Plug, M8, 4-pin; Can be assembled into blocks



Oper-ating volt-age

Flow conduc-tance

Flow rate

value


Switch-on time

Switch-off time

Weight Part No.

Output DC b C Qn[l/


G 1/8 �4 V 0.36 3.5 800 � / 10 9 9 0.157 0820060798

G 1/8 �4 V 0.36 3.5 800 �.5 / 10 17 �� 0.1�5 0820060896

G 1/8 �4 V 0.36 3.5 800 3 / 10 1� 16 0.1�5 0820060897

G 1/8 �4 V 0.36 3.5 800 � / 10 9 9 0.157 0820060898

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 0820061796

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 0820061797

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 0820061798

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 0820061896

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 0820061897

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 0820061898


PIN assignment and cable colors for electrical connector

001�0739

PIN assignment: 1) PIN not assigned �) PIN not assigned Cable color 1) Brown �) White 3) Blue 4) Black



¬ Valves, Series TC08Qn = 700 - 800 l/min; plate connection, pipe connection; compressed air connection output: G 1/8; Electr. connection: Plug, M8, 4-pin; Can be assembled into blocks; manual override: with detent


001�0�50


Plate principle

Working pressure min./max. -0.9 bar / 10 barAmbient temperature min./max. -10°C / +50°CMedium temperature min./max. -10°C / +50°CMedium Compressed airParticle size max. 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³Connector standard EN 61076-�-101Protection class IEC 60536 IIIProtection class according to EN 605�9:�000 with electrical connector/plug

IP 65

Status display LED YellowDuty cycle 100 %




Operating voltage

Voltage tolerance

Power consumption

DC DC DCW

�4 V -10% / +10% �.�


Oper-ating volt-age

Flow conduc-tance

Flow rate

value


Switch-on time

Switch-off time

Weight Part No.

Output DC b C Qn[l/


G 1/8 �4 V 0.36 3.5 800 �.5 / 10 17 �� 0.1�5 R422100962

G 1/8 �4 V 0.36 3.5 800 3 / 10 1� 16 0.1�5 R422100963




¬ Valves, Series TC08Qn = 700 - 800 l/min; plate connection, pipe connection; compressed air connection output: G 1/8; Electr. connection: Plug, M8, 4-pin; Can be assembled into blocks; manual override: with detent



Oper-ating volt-age

Flow conduc-tance

Flow rate

value


Switch-on time

Switch-off time

Weight Part No.

Output DC b C Qn[l/


G 1/8 �4 V 0.36 3.5 800 � / 10 9 9 0.157 R422100964

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 R422100965

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 R422100966

G 1/8 �4 V 0.34 3 700 3 / 10 11 11 0.165 R422100967


PIN assignment and cable colors for electrical connector

5

3

14

001�5554

Pin assignment: 1) Pin not assigned 3) 0 V 4) �4 V 5) LED Note: Bi-polar protective circuit to prevent overvoltage

1� Bosch Rexroth AG | Pneumatics


¬ Valves, Series TC08Qn = 700 - 800 l/min; pipe connection, plate connection; compressed air connection output: G 1/8


0011131�


Plate principle

Ambient temperature min./max. -10°C / +50°CMedium temperature min./max. -10°C / +50°CMedium Compressed airParticle size max. 5 µmOil content of compressed air 0 mg/m³ - 5 mg/m³

Materials:Housing PolyamideSeals Acrylonitrile Butadiene Rubber

Technical Remarks■ The pressure dew point must be at least 15 °C under ambient and medium temperature and may not exceed 3 °C.■ The oil content of air pressure must remain constant during the life cycle.■ Use only the approved oils from Bosch Rexroth, see chapter „Technical information“.■ Caution: The minimum control pressure depends on the working pressure (see “Control pressure” diagram below).

Compressed air connection

Flow conductance Flow rate

valueInput Output Ex-

haustPilot con-

nectionb C Qn Working

pressure min./max.

Control pressure

min./max.

Wt. Part No.

[l/(s*bar)] [l/min]

[bar] [bar] [kg]

G 1/8 G 1/8 G 1/8 M5 0.36 3.5 800 �.5 / 10 �.5 / 10 0.09 0820260701

G 1/8 G 1/8 G 1/8 M5 0.36 3.5 800 3 / 10 3 / 10 0.09 0820260702

G 1/8 G 1/8 G 1/8 M5 0.36 3.5 800 -0.9 / 10 � / 10 0.09 0820260703

G 1/8 G 1/8 G 1/8 M5 0.36 3.5 800 -0.9 / 10 �.5 / 10 0.09 0820260704

G 1/8 G 1/8 G 1/8 M5 0.34 3 700 -0.9 / 10 3 / 10 0.09� 0820261701

G 1/8 G 1/8 G 1/8 M5 0.34 3 700 -0.9 / 10 3 / 10 0.09� 0820261702

G 1/8 G 1/8 G 1/8 M5 0.34 3 700 -0.9 / 10 3 / 10 0.09� 0820261703

Nominal flow Qn at 6 bar and Δp = 1 bar



¬ Valves, Series TC08Qn = 700 - 800 l/min; pipe connection, plate connection; compressed air connection output: G 1/8


Control pressure for air spring return valves

0011�05�

Pe = External control pressure, min.PB = Working pressure



¬ Series TC08Accessories


¬ Electrical connectors, Series CN1ISO 15217:2000; Electrical connector, form C; with cable

P894_018

Ambient temperature min./max. -�0°C / +80°CProtection class according to EN 605�9 IP 67Cable exit angled 90°

Number of plug options

Operating voltage

Max. current Protective circuit

LED status display

Housing color

Part No.

[for port 1] [V DC] [V AC] [A]

11

22

gn/ge1 position - - 6 - - Black

1834484212183448421318344842141834484215

1 position �4 �4 6 Z-diodes Yellow Black

18344842041834484205183448420618344842071834484236

1 position - �30 6 Varistor Red Black

1834484208183448420918344842101834484211

Part No. Number of wires Cable length Weight Note[m] [kg]

1834484212

�

3 0.183 Fig. 11834484213 3 0.183 Fig. �1834484214 5 0.308 Fig. 11834484215 5 0.308 Fig. �1834484204

�

3 0.185 Fig. 31834484205 3 0.185 Fig. 41834484206 5 0.�9� Fig. 31834484207 5 0.�98 Fig. 41834484236 10 0.571 Fig. 41834484208

�

3 0.171 Fig. 41834484209 3 0.194 Fig. 41834484210 5 0.�97 Fig. 31834484211 5 0.�85 Fig. 4





Fig. 1 Fig. 2

0013�070 0013��09

1) 0° bushing insert �) 180° bushing insert

Fig. 3 Fig. 4

0013��10 0013��11

1) 0° bushing insert �) 180° bushing insert





¬ Electrical connectors, Series CN1ISO 15217:2000; Electrical connector, form C

4400-141

Ambient temperature min./max. -40°C / +90°CProtection class according to EN 605�9: IP 65Cable fitting M16x1,5

Operating voltage

Contact assign-ment

Cable exit Protective circuit

number of plug options 1

Part No.

DC AC[V] [V]

11

22

gn/ge- - �+E angled 90° - 4 positions at 90º 1834484187

�4 �4 �+E angled 90° Z-diodes 4 positions at 90º 4402050330

Part No. LED status display Housing color Weight Note

[kg]1834484187 - Black 0.01� Fig. 14402050330 Yellow Transparent 0.014 Fig. �

Fig. 1

00110�55





Fig. 2

00110�53_m

¬ Connecting cable, Series CN1Socket, M8, 3-pin

00107009

Ambient temperature min./max. -40°C / +85°CProtection class according to EN 605�9 IP 65

Materials:Cable sheath Polyurethane

Technical Remarks■ The specified protection class is valid only in assembled and tested state.





Electrical interface


Max. current Cable exit Number of wires

Cable length Part No.

[Port 2] [for port 1] [A] [m]3-pin

1 position 4

straight 180°

3

- 1834484173without wire

end ferrule, tin-plated, 3-pin

straight 180° 3 1834484166

without wire end ferrule, tin-

plated, 3-pinstraight 180° 5 1834484168


plated, 3-pinstraight 180° 10 1834484247

3-pin angled 90° - 1834484174without wire

end ferrule, tin-plated, 3-pin

angled 90° 3 1834484167


plated, 3-pinangled 90° 5 1834484169





Part No. Weight Note[kg]

1834484173 0.008 Fig. 11834484166 0.091 Fig. 11834484168 0.145 Fig. 11834484247 0.33 Fig. 11834484174 0.008 Fig. �1834484167 0.09� Fig. �1834484169 0.141 Fig. �1834484248 0.�76 Fig. �1834484249 0.431 Fig. �

Fig. 1

0010561�_a

(1) BN=brown (3) BU=blue (4) BK=blackL = length





Fig. 2

0010561�_b

(1) BN=brown (3) BU=blue (4) BK=blackL = length

¬ Connecting cable, Series CN1Socket, M8, 4-pin; without wire end ferrule, tin-plated, 4-pin

00107009

Ambient temperature min./max. -40°C / +85°CProtection class according to EN 605�9 IP 65

Materials:Cable sheath Polyurethane

Technical Remarks■ The specified protection class is valid only in assembled and tested state.


Operat-ing

voltage

Cable exit Number of wires

Cable length Note Part No.

[for port 1] [V DC] [m]1

32

BKBUBNGN/YE

1 position �4

straight 180°

4

3 Fig. 1 1834484144straight 180° 5 Fig. 1 1834484146

angled 90° 3 Fig. � 1834484145

angled 90° 5 Fig. � 1834484147

�0 Bosch Rexroth AG | Pneumatics




Fig. 1

001�7634_1

(1) BN=brown (�) WH=white (3) BU=blue (4) BK=blackL = length

Fig. 2

001�7634_�

(1) BN=brown (�) WH=white (3) BU=blue (4) BK=blackL = length

¬ Accessories, Series TC08

00119��8

�1Bosch Rexroth AG | Pneumatics




Part No. Type Weight[kg]

1825504355 End plate kit: internal pilot 0.�891825504356 End plate kit: external pilot 0.�951821039041 Supply/partition plate right, connection

1/3/5 closed0.136

R422000725 Supply/partition plate right, connection 1 closed, 3/5 open

0.134

R422000501 Blanking plate 0.141821398010 Coupling kit for DIN rail mounting 0.0131823053247 Tie rod, �x, 1 piece 0.0091823053248 Tie rod, 3x, 1 piece 0.0131823053249 Tie rod, 4x, 1 piece 0.0171823053250 Tie rod, 5x, 1 piece 0.0�1823053251 Tie rod, 6x, 1 piece 0.0�41823053252 Tie rod, 7x, 1 piece 0.0�81823053253 Tie rod, 8x, 1 piece 0.0311823053254 Tie rod, 9x, 1 piece 0.0351823053255 Tie rod, 10x, 1 piece 0.041823053256 Tie rod, 11x, 1 piece 0.0431823053257 Tie rod, 1�x, 1 piece 0.0471820509969 Tie rod extension, 1 piece 0.003R422000140 Sealing kit, 10 pieces 0.04

Further accessories:For electrical connectors, contact bridges, plugs and cables, see the Chapter “Valve terminal systems/electrical connectors and accesso-ries.”For connectors, silencers, etc., see the Chapter “Assembly material.”3 tie rods are required per VTS.

Bosch Rexroth AGPneumaticsUlmer Straße 4D - 30880 LaatzenPhone +49 511 2136-0Fax +49 511 2136-2 [email protected]/pneumatics

The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judg-ment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

© This document, as well as the data, specifications and other informations set forth in it, are the exclusive property of Bosch Rex-roth AG. Without their consent it may not be reproduced or given to third parties.

Subject to modifications.Printed in Germany. Order no. 000-000-000-0/JJJJ-MM/EN

Your contact:CanadaBosch Rexroth Canada Corp.3426 Mainway DriveBurlington, Ontario L7M 1A8Tel. +1 905 335-5511Fax +1 905 335-4184

AustraliaBosch Rexroth Pty. Ltd.3 Valediction RoadKings Park NSW 2148SydneyTel. +61 2 9831-7788Fax +61 2 9831-5553

U.S.A.Bosch Rexroth Corp.1953 Mercer RoadLexington, KY 40511-1021KentuckyTel. +1 859 254-8031Fax +1 859 254-4188

Great BritainBosch Rexroth Ltd.Broadway LaneSouth CerneyCirencester, GL7 5UHGloucestershireTel. +44 1285 86-3000Fax +44 1285 86-3003

further contacts:www.boschrexroth.com/addresses

�7-11-�008

Brochure - Airline Hydraulics | Products and Solutions to ... Rexroth AG | Pneumatics Valve terminal...

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