Bridging Design and Manufacture of Analog/Mixed-Signal...

46
IEEE Solid-State Circuits Society / Central Texas Chapter Bridging Design and Manufacture of Analog/Mixed-Signal (AMS) Circuits in Advanced CMOS Alvin Loke, Ray Stephany, Dennis Fischette, Tin Tin Wee, John Faricelli, Hoang Dao, Larry Bair, Jim Buller, Dru Cabler, Bruce Doyle, Shawn Searles, Emerson Fang Advanced Micro Devices Jia Feng, Joanne Wu, Jung-Suk Goo, Christoph Schwan, Xin Li GLOBALFOUNDRIES Joddy Wang, Dehuang Wu, Song Zhou, Weidong Liu Synopsys July 6, 2012 AUTHORIZATION All copyrights to the material contained in this document are retained by me or by my employer.

Transcript of Bridging Design and Manufacture of Analog/Mixed-Signal...

Page 1: Bridging Design and Manufacture of Analog/Mixed-Signal ...ewh.ieee.org/r5/central_texas/cas_ssc/meetings/2012/070612/2012_06_DL... · Bridging Design and Manufacture of Analog/Mixed-Signal

IEEE Solid-State Circuits Society / Central Texas Chapter

Bridging Design and Manufacture of Analog/Mixed-Signal (AMS) Circuits in Advanced CMOS

Alvin Loke, Ray Stephany, Dennis Fischette, Tin Tin Wee,John Faricelli, Hoang Dao, Larry Bair, Jim Buller, Dru Cabler,

Bruce Doyle, Shawn Searles, Emerson FangAdvanced Micro Devices

Jia Feng, Joanne Wu, Jung-Suk Goo, Christoph Schwan, Xin LiGLOBALFOUNDRIES

Joddy Wang, Dehuang Wu, Song Zhou, Weidong LiuSynopsys

July 6, 2012

AUTHORIZATIONAll copyrights to the material contained in this document are retained by me or by my employer.

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© Loke et al., Bridging Design and Manufacture of AMS Circuits Slide 1

DDR3 I/OPLL Clock

Core PLL Clocks (voltage/frequency islands)Regulators & Thermal Sensors

32nm SOI-CMOS “Orochi” server processor with Bulldozer cores

HT3+ I/OsPLL ClocksRegulators

AMS is Essential in Processors

Fischer et al., Ref. [1]

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Outline

• Background & Motivation• Device-Level Characterization• Circuit-Level Characterization• Circuit Simulator Developments• Conclusions

Slide 2

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

CMOS Scaling Driven by Logic Needs

Slide 3

Keating, Ref. [2]

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

The Roads to Higher Performance

Slide 4

source

drain

channel

Decrease L – steepen the hill

source

drain

channel

lithographyscaling

Increase µ – move carriers faster

source

drain

channel

strain engineeringfaster materials

source

drain

channel

Increase Cox – move more carriers

high-K dielectricmetal gate

tdelay Cload ∆V

IFET

• Doing it all without parasitic R & C undoing all the IFET gains

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

AMS Design Realities• Difficult to co-optimize process for both AMS and

logic and stay cost-effective• So we generally have to live with what we get

– Voltage headroom – FETs: gain , output resistance , variation , leakage – Passives: as cheap as possible, choices , less ideal– Layout proximity effects – Circuit options

Slide 5

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© Loke et al., Bridging Design and Manufacture of AMS Circuits Slide 6

Bleeding-Edge Processor Development• Design concurrently developed with technology to shorten

product time-to-market

InitialDesign

Time

UpdatedDesign

FinalDesign

• Multiple models• Multiple iterations• Design feedback• Earlier start/finish

Bair, Ref. [3]

Test Chip

Mod

el U

ncer

tain

ty

SpeculativeModels

Silicon-InfluencedModels

Silicon-BasedModels

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© Loke et al., Bridging Design and Manufacture of AMS Circuits Slide 7

Let The Truth Be Told About Our Models• Speculative and inherently uncertain• Historically tailored to logic, not analog or passives

– Go digital if it makes sense (complexity, power, area, etc.)… fab will take better care of you, easier to port to next node

• Limited to fab understanding of design usage• Intrinsically late to capture new effects

– e.g., STI stress, well implant proximity, stress proximities

• Understand their limitations

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

0.0

0.5

1.0

1.5

0.0 0.2 0.4 0.6 0.8 1.0

I D (m

A)

VDS

(V)

Analog vs. Digital Regions of Operation

Slide 8

VGS

0.5V

0.7V

1.0V

0.2V

VDD=1.0V

• Analog design needs accurate modeling of slopes (gm, gds, etc.) as well as points (IDsat, IDoff, etc.)

IDsat

IDoff

IDlow

IDhigh

IDeff

IDeff is better metric than Idsat for effective inverter current in CV/I

typical analog biasingVGS=VT to VT+0.2V

Na et al., Ref. [4]

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© Loke et al., Bridging Design and Manufacture of AMS Circuits Slide 9

Don’t Overlook the Circuit Simulator• HSPICE calculates FET parameters (terminal

currents & voltages, transconductances, capacitances, etc.) and reports them in output templates

• Parameters (as basic as VT) may not be measured the same way on silicon

• We’ll cover examples of simulator limitations and co-development to overcome them

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Outline

• Background & Motivation• Device-Level Characterization

– MOSFETs• Current-Based gm, gds & gmb

• Drain saturation margin

– Passives

• Circuit-Level Characterization• Circuit Simulator Developments• Conclusions

Slide 10

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Analog Usage of MOSFETs

Slide 11

• Transconductor in saturation, want IDS=f(only VGS)• Fab measures gm, gds & gmb at VGS = VT+VON or VDD• Scaled supply VON & VDSVDSsat as low as 50mV• Constant-current VT definition somewhat arbitrary

– Simulated VT criterion Fab VT criterion– Cumbersome to correlate simulation to silicon

• Analog circuits typically biased by IREF

• Examine gm, gds & gmb at realistic min/max IDS usage

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

D GS

D0

GS0

m

DS0

ds

DS DS0BS BS0

GS GS0BS BS0

BS0

mb

GS GS0DS DS0

D BSD DS

ID-Based gm, gds & gmb

Slide 12

GS

D

VI

DS

D

VI

BS

D

VI

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

ID-Based gm, gds & gmb Example

Slide 13

VDS0 = 0.4VVBS0 = 0V

0.01

0.1

1

10

100

1000

0.1 1L (m)

g m, g

ds, g

mb

(µA

/V)

NMOS 4IT0n×W/LNMOS 16IT0n×W/LPMOS 4IT0p×W/LPMOS 16IT0p×W/L

0.1 1L (m)

28nm

0.1 1L (m)

gm gds gmb

30nm Lmin

IT0n = 300nA (NMOS)IT0p = 70nA (PMOS)

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Saturation Margin• Analog folks adamant about biasing

FETs safely in saturation, i.e., device stays in “pinch-off”

• Need for saturation margin– Signal swing (sometimes with gain)– Modeling errors– Supply droop

• Saturation margin usually VDS VDSsat

• VDSsat depends on model & is difficult to measure

• Tough to have ample margin with decreasing VDD

Slide 14

Vin1 Vin2

Vout

MN1 MN2

MP1 MP2

MtailVBIAS

VDS

ID

badfixedVGS

better

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Introducing VDmargin

Slide 15

• Find VDS margin available before gds by X%

• VDmargin can be simulated & measured uniquely

• VDmargin is much smaller in linear vs. saturation region

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

0.0

0.1

0.2

0.3

0.4

0.5

0.1 1L (m)

VDmargin Example for gds=+20%

VDS0=0.4V, VBS0=0V

Slide 16

NMOS

ID0=4IT0n×W/L

ID0=16IT0n×W/L

28nm

0.1 1L (m)

PMOS

ID0=4IT0p×W/L

ID0=16IT0p×W/L

V Dm

argi

n(V

)

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Outline

• Background & Motivation• Device-Level Characterization

– MOSFETs– Passives

• Across-Chip Variation of Poly Resistor• Series Resistance of Accumulation-Mode Varactor• Diode Ideality

• Circuit-Level Characterization• Circuit Simulator Developments• Conclusions

Slide 17

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Z0

Calibration of Poly Resistance Variation

Slide 18

CommonCalibration

TX Lane 20

TX Lane 1

~4mm

TX Lane 2TX Lane 3

RX Lane 20

RX Lane 1RX Lane 2RX Lane 3

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Across-Chip Variation of Poly Resistor

Slide 19

Scribe lane monitor has array of cropped I/O receiver layout to minimize scribe-to-die bias

0

1

2

3

4

5

6

7

8

1.2 1.3 1.4 1.5 1.6Mean Resistance (k)

3 /

Mea

n (%

)

Product Die

I/O

across-chip resistorvariation monitors

32nm

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Series Resistance of Varactor n-Well

Slide 20

• n-type accumulation DECAP built for VDD noise reduction• Need accurate Q modeling for LC-VCO application

finetuningcontrol

VCO output

tailcontrol

45nm

0

2

4

6

8

-2 -1 0 1 2

Shee

t Res

ista

nce

(k

/sq)

0,50,100°C

inversion

depletion

accumulation

VGS

(V)

Fischette et al., Ref. [5]

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Bandgap Voltage Reference

Slide 21

• PTAT+CTAT using voltage• Resistors determine weighted voltage summing• Applications: absolute voltage references, references

for regulators delivering quieter power

VNqkT

RRV

RR

NII

qkT

II

qkT

V

RRVVRIVV

D

S

R

S

R

D

DDRDREF

2.1ln

lnln

1

2

21

21

2

1

22

1

111

CTAT + PTAT zero tempco

Razavi, Ref. [6]

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Low-Voltage Bandgap Reference

Slide 22

R2N

R1

R2D1 D2

R3

VD1 VD2

VD

VREF

I3 = S I1I1 I2 = I1

M1 M2 M3

VA VB

VBIAS

VB VA

VBIAS

MN1 MN2

MP1 MP2

typical implementation OTA

NqkT

RSRV

RSRR

RN

RV

SRRV

RV

SRSIV DqkT

DDDREF ln

ln

1

3

2

33

123

1231 1

11

CTAT PTAT• PTAT+CTAT using current• Resistors determine weighted summing Banba et al., Ref. [7]

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Temperature Sensing

Slide 23

NqkT

II

qkT

INI

qkTVVV

S

D

S

DDDD lnlnln21

• Sense PTAT ∆VD between identical diodes with ratio’ed currents• Average/integrate with Dynamic Element Matching (DEM) to

eliminate impact of current source mismatches• Swap inputs to difference amp to average out offset

N+1 identical current sources partitioned into 1 and N

VD1 VD2

DifferenceAmp

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Diode Ideality

Slide 24

• Need to operate at constant η for accurate ∆VD computation• Factor some margin to cover PVT variation• Monitor η at forward-bias current range of interest

usablebias range

100

Normalized Diode Current Density101 102 103 104 105 106 107 108

Idea

lity

Fact

or, η

VD

ln(ID) seriesresistance

space chargerecombination

slope=q/ηkT

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Outline

• Background & Motivation• Device-Level Characterization• Circuit-Level Characterization

– Voltage-Starved Ring Oscillators– Transmitter Differential Output Driver– Pseudo-Bandgap Voltage Reference

• Circuit Simulator Developments• Conclusions

Slide 25

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

HyperTransport™ Die-to-Die Link

Slide 26

Loke et al., Ref. [8]

Embe

dded

Nor

thB

ridge

(NB

)

Embe

dded

Nor

thB

ridge

(NB

)

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

DLL for Data Recovery

Slide 27

align clockto data

transitions

sampledata

• Need ability to adjust clock phase for optimum sampling of data

• Generate phases spaced by 30° for subsequent phase interpolation to achieve finer phase resolution

• Use cascade of variable delay stages to generate required phases

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Voltage-Starved Ring Oscillator

Slide 28

• Monitor FET digital behavior at low VDD (0.5-0.7V)

0

2

4

6

8

0.5 0.7 0.9I/O

Dat

a R

ate

(Gb/

s)V

RO (V)

32nm

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

HT Transmitter Architecture

Slide 29

• 4-tap FIR filter to equalize channel losses

• Tunable driver output resistance to match channel Z0 for minimal reflection

Half-rate Clock

DatafromNB

TXPLL

TXOutputBumps

StagingLatches

4

DQ

DQ

DQ

De-Emphasis Logic

pre

main

post1

post2

4:2 Serializer

FIFO

DQ

DQ

DQ

DQ

DQ

4

RetimingMuxes

Poly ResistorCalibration

OutputDriver

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© Loke et al., Bridging Design and Manufacture of AMS Circuits Slide 30

• Monitor FET Rlinear, resistors, ratio, mismatch

-4 -2 0 2 4Resistance

Mismatch (%)

1.1 1.2 1.3 1.4 1.5.01

.115

102030507080909599

99.999.99

Cum

ulat

ive

Perc

enta

ge

TerminationResistance (k)

Rdn+Rdn-

Rup+Rup-

Rup+ Rup-Rdn+ Rdn-

32nm

Transmitter Differential Output Driver

Rup+ Rdn+Rup- Rdn-

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Pseudo-Bandgap Voltage Reference

Slide 31

Low-SupplyPseudo-Bandgap Reference

• Less PMOS mismatch• More systematic PVT

variation which can be removed by calibration

N

VREF

IREF

Classic Low-SupplyBandgap Reference

• PTAT+CTAT with current• Prone to PMOS mismatch

N

VREF

Banba et al., Ref. [7]

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Pseudo-Bandgap Measurements

Slide 32

• Monitor long-L FETs, diodes, resistors, mismatch

0.4 0.5 0.6 0.7 0.8.01.115

102030507080909599

99.999.99

Cum

ulat

ive

Perc

enta

ge Monte Carlosimulation

measured

VREF

(V)

32nm

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

Outline

• Background & Motivation• Device-Level Characterization• Circuit-Level Characterization• Circuit Simulator Developments

– VT Measurement– VDmargin Measurement – Macromodel Output Templates

• Conclusions

Slide 33

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© Loke et al., Bridging Design and Manufacture of AMS Circuits

ox

depbFBT C

QVVTHV 20

Revisiting the Most Basic of Basics

Slide 34

p-typebody

poly gate

n+

sourcen+

drainp+ bodycontact

VDS

VGS

VBS M O S

Energy Band

Diagram

– – –

+

– – –

– – – – – – – – – – – –

+ + ++ + + ++ + + ++ + + ++ + + ++ + +

–– – –

ox

depbFBT C

QVV 2

ss

qb

qsqVT

qs = qb

inversionlayer

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ox

depbFBT C

QVVTHV 20

DSeff

effBDS

t

eff

BSeff

sbi

t

effeff

tw

effeff

seff

BSeffseff

ox

BSeffoxeff

sBSeffsoxT

VDVTPDVTPLL

qTknV

lLDSUB

VETABETA

V

lWLDVT

WDVT

lWLWDVT

WDVT

WWTOXEVBKK

LLPEBK

VKL

LPEBKVKVTHV

1exp10ln

21cosh

0

211cosh

0

11cosh

0

03311

110

0

''

'1

21

BSIM4.6.2 VT Equation – The Band-Aids

Yang et al., Ref. [9]

Slide 35

• Reported in LV9 output template

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• Based on “fundamental” strong inversion criterion• Extended to behaviorally model

– Body effect (VBS < 0 in NMOS, VBS > 0 in PMOS)– Short-channel effect including DIBL– Narrow-width effect– Non-uniform lateral doping – halo implants– Non-uniform vertical doping – retrograded well– LOD effect from STI compressive stress– Well proximity effect from implant mask scattering

• Model late to include new silicon VT dependencies• Impossible to measure in silicon

Please… Physics NOT Math

Slide 36

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drawn

drawnDS L

WIIGST VV

0

• Sweep log IDS vs. VGS at fixed VBS

• Choose VDS depending on region of operation

• Find VGS when IDS crosses user-specified threshold I0normalized to W/L

VGS

log IDShigh VDS low VDS

I0×W/L

VTsat VTlin• Typical I0 ~ 10 to 500 nA• No physical connection to onset

of strong inversion• Be careful when you compare VT

across foundries know their I0

DIBL

Slide 37

Fab Measurement – Constant-Current VT

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Simulating What The Fab Measures

Slide 38

• .OPTION IVTH=val | IVTHN=val1 | IVTHP=val2• Freeze FET node voltages at given instant• Determine VGS for IDS = I0 × Wdrawn / Ldrawn

• Report extracted VT in LX142 output template• VDS limited to VDSMIN (50mV default)• Feature available since HSPICE-2009.09

VD

VS

VBVGVGS = ? forIDS = IVTHN×W/L

IDS

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10-8

10-7

10-6

10-5

10-4

10-3

10-2

0.0 0.2 0.4 0.6 0.8 1.0

I DS

(A)

VGS (V)

VDS = 1.00 V0.05 V

15 µA

VTlin = 305 mVVTsat = 158 mV

Slide 39

Loke et al., Ref. [10]

LX142 Example

0.0

0.2

0.4

0.6

0.8

1.0

1.2

0.0 0.2 0.4 0.6 0.8 1.0Vo

ltage

(V)

Time (µs)

LX142LV9

VGS

VDS

VDS

VGS

32nm SOI-CMOS, I0 = 300nA

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• Body doping levels have increased by 2-3 orders of magnitude over the decades

• Surface charge density way more conductive at strong inversion condition based on “fundamental” VTdefinition

• Best to treat VT as just a reference point

• IOFF vs. ION plots have become universally more important for reporting device characteristics

Slide 40

M O S

Energy Band

Diagram

ss

qb

qsqVT

qs = qb

inversionlayer

Not So Fundamental After All

ox

depbFBT C

QVV 2

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VDmargin in HSPICE

• Feature recently implemented in HSPICE-2012.06

• LX286 output template• Usage example.IVDMARGIN M3 DELTAGDS=0.2.PRINT DC VDMARGIN(M3)

Slide 41

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Macromodel Output Templates• Models late to capture new silicon observation• Meanwhile, foundries build subckt wrappers

around intrinsic models• Output templates report device characteristics

of intrinsic model BUT what really matters are characteristics of the subckt

• Example– VDS-controlled voltage source in series with gate to

degrade VT and gds for better correlation to observed silicon at process corners

– “DIBL wrapper” took over a year to implement into BSIM4.7

• Co-development with Synopsys R&D in progress to provide subckt output templates

Slide 42

VDS

D’

S’

G’ B’G

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Extending Macromodel Concept• Scaling of conventional planar devices continues to

constrain analog design, e.g., poor gds

– Stronger halo implants for short-channel control– Stricter Lmax from replacement-gate HKMG integration

• More frequent usage of source degeneration to reduce gds

Slide 43

• Really interested in output template of composite device

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Conclusion• Scaling will continue to be more restrictive on AMS• Co-development improves model quality and fab

monitoring of device behavior for AMS designs• Pay attention to details, don’t overlook CAD

Slide 44

technology design

limitations

usage

MODELS

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References

Slide 45

[1] H. McIntyre et al., “Design of the two-core x86-64 AMD “Bulldozer” module in 32 nm SOI CMOS,” IEEE J. Solid-State Circuits, vol. 47, no. 1, Jan. 2012, pp. 164–176.

[2] M. Keating, “Science fiction or technology roadmap: a look at the future of SoC design,” in SNUG San Jose Conf., Mar. 2010.

[3] L. Bair, “Process/product interactions in a concurrent design environment,” in Proc. IEEE CICC, pp. 779782, Sep. 2007.

[4] M. Na et al., “The effective drive current in CMOS inverters,” in IEEE IEDM Tech. Dig., pp. 121–124, Dec. 2002.

[5] D. Fischette et al., “A 45nm SOI-CMOS dual-PLL processor clock system for multi-protocol I/O,” in IEEE ISSCC Tech. Dig., pp. 246247, Feb. 2010.

[6] B. Razavi, Design of Analog CMOS Integrated Circuits, McGraw-Hill, 2001.[7] H. Banba et al., "A CMOS bandgap reference circuit with sub-1-V operation," IEEE J. Solid-

State Circuits, vol. 34, no. 5, pp. 670–674, May 1999.[8] A. Loke et al., “An 8.0-Gb/s HyperTransport™ transceiver for 32-nm SOI-CMOS server

processors,” to be published in IEEE J. Solid-State Circuits, vol. 47, no. 11, Nov. 2012.[9] W. Yang et al., BSIM4.6.2 MOSFET Model User's Manual, Regents Univ. California,

Berkeley, CA, 2008.[10] A. Loke et al., “Constant-current threshold voltage extraction in HSPICE for nanoscale

CMOS analog design,” in SNUG San Jose Conf., Mar. 2010.