BrederoShaw Offshore 2

the

in pipe coating solutions.

GLOBALLEADER

OFFSHORE

SOLUTIONS

the in pipe coating solutions.GLOBAL LEADER

4000274075

DEDICATED EMPLOYEES

GLOBAL PLANTS

LEADING TECHNOLOGIES

YEARS OF COATING EXPERIENCE

Bredero Shaw is a division of ShawCor Ltd., a growth-oriented energy services

company focused on technology-based products for the energy industry.

Bredero Shaw is the global leader in the development and manufacture of pipe

coating solutions for the oil, gas, and water industries. With a rich history of

proven experience that dates back to the 1930s, the company is the preferred

choice of major energy industry clients around the world. Over 250,000 kms of

pipelines throughout the world have been protected using Bredero Shaw

technology and services.

The company, skilled in developing solutions for their clients, has the largest team

of experienced and dedicated pipe coating professionals in the industry. With the

most extensive network of strategically located plants around the world, and with

proven, innovative coating technologies, Bredero Shaw has coated more pipelines

in more diverse geographical areas and climates than anyone in the industry.

Bredero Shaw understands the offshore environment and is capable of providing

complete coating solutions on a global basis. As the leader in offshore pipe coating

solutions, the company offers many advantages including:

Complete solutions for all applications including anti-corrosion protection,

thermal flow assurance, protective and weight coating, internal flow efficiency

and custom coating.

A wide array of coating solutions ranging from small diameter flowlines and

risers to large diameter transmission lines. The company has coated pipelines

for the most diverse depth, environment and installation conditions.

Strategically located coating plants in key regions including the North Sea,

West Africa, the Middle East, the Far East, Australia, the Gulf of Mexico and

South America.

Excellent project support through key regional centres in Leith, Scotland;

Orkanger, Norway; Houston, Texas and Singapore.

Extensive international experience in plant mobilizations providing the unique

capability of executing specific major pipeline projects at a client’s chosen

location. This capability is unparalleled in the industry.

�

�

�

�

�

LEADERSHIPOFFSHORE

Offshore Solutions | 3

CAPABILITIES

Bredero Shaw is the world’s largest provider of pipe coating solutions

with 4000 dedicated employees located in 15 countries across the globe.

Bredero Shaw understands what is important to their clients. The

strength and experience of the company and its employees gives clients

the assurance that project execution will be carried out with a high

degree of professionalism, quality, and safety.

The diverse geographic area in which the company operates provides a

global perspective and enables Bredero Shaw to meet the demands of

individual projects and provide best-in-class service to clients.

Bredero Shaw has 27 plants strategically located throughout the

world: the largest number of fixed facilities in the industry.

The company’s worldwide pipe coating plants include both perma-

nent and mobile coating facilities.

Bredero Shaw has developed over 40 leading pipe coating technolo-

gies to protect pipelines across all segments of the market.

The company has over 75 years of experience in both onshore and

offshore environments. Over 250,000 kms of pipelines have been

protected using Bredero Shaw technology and services.

Bredero Shaw is a division of ShawCor Ltd., a publicly traded

energy services company. ShawCor’s strong balance sheet and track

record of profitable growth enables Bredero Shaw to continue to

strengthen the business for the future.

�

�

�

�

�

4 | Offshore Solutions

CUSTOMER SERVICE

Bredero Shaw’s dedicated personnel are available to assist with

project support and execution to ensure your satisfaction.

The company provides thorough support in the following areas:

Coating specifications and standards development

Raw material procurement and quality assurance

Delivery and stockpiling of bare and coated pipe

Engineering design for flow assurance

Pipe coating to the applicable industry standards and

client specification

Logistical analysis for optimum supply of coated pipe

Transport of coated pipe as per the client’s requirements

Packaged single source solutions including engineering,

procurement, pipe coating and delivery

End-to-end solutions including field joints and

custom coatings.

Bredero Shaw’s team of dedicated professionals will ensure that

your project is completed successfully.

�

�

�

�

�

�

�

�

�


QUALITY ASSURANCE

LEADING TECHNOLOGY

Bredero Shaw has developed over 40 leading pipe coating technologies designed to protect pipelines across all

segments of the market. Proven technologies include innovative anti-corrosion coatings, protective and weight

coatings, thermal flow assurance coatings, internal coatings, custom coatings, field joints, support engineering and

logistics services.

The company employs a dedicated Research and Development team with over 50 engineers and scientists on staff.

Bredero Shaw is the world’s most innovative pipe coating company with over 100 patents covering new products

and process technology. Examples include the High Performance Composite Coating system (HPCC), and

Thermotite polypropylene flow assurance technology.

The company has state-of-the-art Research and Development facilities located on two continents.

Bredero Shaw has a dedicated team of design and testing specialists to determine the best coating solution for

any given application. Examples include full scale heat transfer simulation, testing and coating thickness

determination to achieve flow assurance. Various proposed coatings can also be quickly qualified for specific

pipeline operating conditions.

®

�

�

�

�

Bredero Shaw maintains a Quality Management System that conforms

to ISO 9001:2000. The company is dedicated to the continuous

improvement of the Quality Management System ensuring that all

employees understand, implement and sustain the system. All plants

have integrated quality control systems to ensure compliance with client

specifications and industry standards.

The major activities carried out within the quality group are:

Incoming raw material inspection and testing

Incoming inspection of bare pipe

Constant quality inspection of coating application and auditing of

production systems to ensure conformance with client’s specifications

Testing of finished product

Pipe tracking from receipt to delivery

Maintenance, continuous development and improvement of all

coating processes and systems.

�

�

�

�

�

�


HEALTH, SAFETY ENVIRONMENT&

Bredero Shaw is committed to providing a safe and

healthy workplace that protects employees, clients and the

environment. All business activities are conducted in a

manner that protects the environment.

The company actively promotes an Injury and Incident

Free (IIF) workplace and a robust Health, Safety and

Environmental (HSE) management system that is globally

consistent and meets or exceeds all international stan-

dards. It can be considered best-in-class. The HSE

management system is fully integrated through

engineering controls, procedures and behaviour.

The IIF policy was established on the basis that concern

for the health and safety of employees and guardianship

of the environment are essential to the successful conduct

and future growth of the company and its clients.


Bredero Shaw has the widest range of anti-

corrosion coatings in the industry covering

all operating conditions for offshore

installation.

Anti-corrosion coatings are applied under

quality controlled factory conditions and

with leading edge process technology. These

coatings can be effectively used under

concrete and under thermal insulation.

The coating to be selected depends on the

pipeline’s operating conditions, location and

specification requirements. The primary anti-

corrosion coatings used are highlighted in

the adjacent selection chart.

HPCC (High Performance Composite

Coating) is a proprietary composite system

that represents the latest development in

anti-corrosion coating systems. The unique

application process of this system provides a

fused, monolithic profile that prevents

lamination and loss of adhesion. Excellent

coverage of weld bead profiles is achieved,

thus preventing “tenting” and weaknesses in

the coating profile. HPCC consists of fusion

bonded epoxy, polyolefin adhesive and

polyethylene. The system provides excellent

low temperature characteristics and impact

performance. With a rough sintered coating

finish, HPCC is suitable for use under

HeviCote or Compression Coat.

HPCC

®

ANTI-CORROSIONPRODUCT LINE


3LPP

3LPE

FBE

AE

3LPP (3-Layer Polypropylene) is a coating

system consisting of a primary layer of

fusion bonded epoxy, a tie layer of copoly-

mer adhesive and an outer layer of poly-

propylene. Although similar to 3LPE, 3LPP

offers improved impact and abrasion

resistance and is suitable for use up to 110°C.

With a rough sintered coating finish, 3LPP

can be used under HeviCote and

Compression Coat.

3LPE (3-Layer Polyethylene) is a coating

system comprising of a layer of fusion

bonded epoxy, a tie layer of copolymer and

an outer layer of polyethylene. This coating

system provides excellent anti-corrosion

properties and resistance to mechanical

damage. With a rough sintered coating

finish, 3LPE it is suitable for use with

HeviCote and Compression Coat.

FBE (Fusion Bonded Epoxy) is a thin film

coating offering good flexibility and

excellent resistance to cathodic disbondment.

The coating can be used under HeviCote

and Compression Coat. For special applica-

tions, dual-layer FBE is also available.

AE is a glass-fibre reinforced asphalt based

enamel coating for use on landlines or

offshore under concrete weight coating. It

has been used successfully on offshore

projects for over 40 years.

®

®

®

OFFSHORE COATING SOLUTIONS

�

�

�

�

Camrose I, Camrose, AB

Regina, Saskatchewan

Jubail, Saudi Arabia*

Kuantan, Malaysia*

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

Fontana, California

Pearland, Texas*

Monterrey, Mexico

Veracruz, Mexico

Belo Horizonte, Brazil

Leith, Scotland

Orkanger, Norway

Enerhen/Warri, Nigeria

Onne, Nigeria

Jubail, Saudi Arabia

Ras Al Khaimah, UAE

Rayong, Thailand

Kuantan, Malaysia

Kabil, Batam Island,Indonesia

Kembla Grange, Australia

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

Fontana, California

Pearland, Texas*

Monterrey, Mexico

Veracruz, Mexico


Leith, Scotland

Orkanger, Norway


Onne, Nigeria


Ras Al Khaimah, UAE

Rayong, Thailand

Kuantan, Malaysia



�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

Camrose I, Camrose, AB

Camrose II, Camrose, AB

Regina, Saskatchewan

Portland, Oregon

Fontana, California

Vineyard, Utah

Pearland, Texas

Monterrey, Mexico

Veracruz, Mexico


Leith, Scotland

Orkanger, Norway


Onne, Nigeria


Ras Al Khaimah, UAE

Rayong, Thailand

Kuantan, Malaysia



�

�

�

�

Leith, Scotland

Farsund, Norway

Kuantan, Malaysia


HPCC 3LPP 3LPE

PRODUCT DESCRIPTION

PRODUCT FEATURES

REFERENCE LITERATURE

FBE AE

MINIMUM RECOMMENDEDOPERATING TEMPERATURE

MINIMUM PIPE DIAMETER

MAXIMUM PIPE DIAMETER

MINIMUM PIPE LENGTH

MAXIMUM PIPE LENGTH

MAXIMUM RECOMMENDEDOPERATING TEMPERATURE

PLANTS

3LPP is a multilayer coatingsystem consisting of a layerof fusion bonded epoxy, aco-polymer adhesive and anouter layer of polypropylenewhich offers the toughest,most durable pipe coatingsolution available.

HPCC (High PerformanceComposite Coating) is aproprietary compositesystem consisting of fusionbonded epoxy, polyolefinadhesive and polyethylene.

3LPE is a multilayer coatingsystem consisting of a layerof fusion bonded epoxy, aco-polymer adhesive and anouter layer of polyethylenewhich offers a tough,durable pipe coatingsolution.

FBE is a plant appliedpowder coating that wasdeveloped for oil and gaspipeline applications wheresuperior coating bond,chemical resistance, soilstress, and cathodicdisbondment protection isrequired.

AE is plant applied durablecoating based on modifiedbitumen that has beensuccessfully used for manyyears for corrosionprotection of steel pipes.

�

�

Extensive track recordof excellentperformance

Superior compatibilitywith concrete coatingsystems

400 mm (16”)

1220 mm+ (48”+)

18.3 m (60’)

24.4 m (80’) 18 m (59’)24.4 m (80’)24.4 m (80’)24.4 m (80’)

85°C (185°F)

-40°C (-40°F) -40°C (-40°F)-40°C (-40°F)-40°C (-40°F)-40°C (-40°F)

90 mm (3.5”)

1220 mm+ (48”+)

5.5 m (18’) 5.5 m (18’) 5.5 m (18’)5.5 m (18’)

110°C (230°F)

90 mm (3.5”)

1220 mm+ (48”+)

85°C (185°F)

90 mm (3.5”)

1220 mm+ (48”+)

85°C (185°F)

90 mm (3.5”)

1220 mm+ (48”+)

70°C (158°F)*

PRODUCT ILLUSTRATION

Product Data Sheets and Project Histories are available for all anti-corrosion coating products.

�

�

�

�

�

Long term corrosionprotection

Corrosion protection inhigh operatingtemperature conditionsand severe environments

Resistance to moisturepenetration andmechanical damage

Excellent coverage ofraised welds

Excellent coldtemperatureperformance

�

�

�

�

�

Long term corrosionresistance

High temperatureperformance


Resistance to cathodicdisbondment

Global manufacturingcapability

�

�

�

�



Excellent resistance tocathodic disbondment


�

�

�

�


High continuousoperating temperatureperformance

Chemical resistance, soilstress resistance, andresistance to cathodicdisbondment



* Planned * Planned * Planned

Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements. * Actual temperature will depend upon design criteria.

Bredero Shaw flow assurance products

provide world class solutions for shallow

water and deepwater applications. The

product lines consist of high efficiency

thermal insulation systems with optimum

thicknesses ensuring easy installation and

flow assurance.

Bredero Shaw paved the way in the 1980s in

the North Sea with the development of

polyurethane-based subsea insulation

systems. Today the same systems are still in

use in the North Sea and developments have

led to the World Class products that are now

in use in both shallow and deepwater.

The ThermoFlo systems are applied by large

volume injection that provides industry

leading capacity and the ability to satisfy

customer’s most demanding schedules.

The ThermoFlo system is designed for

individual project and installation require-

ments and is offered in a number of variants

to meet the demands of both shallow and

deepwater service up to 3000 m.

The ThermoFlo system is also the most

flexible system available in the marketplace

and is very well suited to installation by the

world’s leading reel lay vessels. The system is

also suitable and used extensively for custom

coating of subsea architecture.

The Thermotite system was developed

initially for the North Sea and Norwegian

subsea markets and has been further de-

veloped to meet the industry demand for

highly engineered subsea insulation systems.

ThermoFlo Polyurethane Systems

Thermotite Multilayer Polypropylene Systems

®

®

®

®

®

®

FLOW ASSURANCEPRODUCT LINE


The multi-layer construction of the

Thermotite product allows for the use of

thermoplastics that have specific thermal and

mechanical properties at different locations

within the system. This flexibility in construc-

tion enables Bredero Shaw to design very

precise solutions optimized for either steady

state or transient conditions.

Thermotite systems can be designed for

water depths up to 3000 m and temperatures

up to 155°C. The system is also suitable for

installation by any method including reel lay.

To complement the Thermotite system, a

proprietary injected polypropylene field joint

insulation system is available that results in

industry leading end-to-end thermal and

mechanical performance critical to the integ-

rity of a flowline and or riser development.

Bredero Shaw has an extensive history in the

design and manufacture of Pipe-in-Pipe

systems utilizing low density polyurethane

foams for both shallow and deepwater.

This highly efficient insulation material is

spray applied or injected over a traditional

FBE anti-corrosion layer. The spray applied

coated assembly is typically placed inside a

steel outer pipe in single (12.2 m) or up to

quad (48.8 m) lengths prior to loadout. The

injected system is typically provided in single

or double joints.

®

®

®

Pipe-In-Pipe Polyurethane Foam (PUF)

PRODUCT DESCRIPTION

PRODUCT FEATURES

MINIMUM RECOMMENDEDOPERATING TEMPERATURE



MINIMUM PIPE LENGTH

MAXIMUM PIPE LENGTH

MAXIMUM RECOMMENDEDOPERATING TEMPERATURE

PLANTS

TYPICAL APPLICATIONS

OHTC(’U’ VALUE)

MAXIMUM WATER DEPTH

K VALUE




Thermotite® (S) Pipe-In-Pipe (S)ThermoFlo (S)® Thermotite® (D) Pipe-In-Pipe (D)ThermoFlo® (D)

SHALLOW WATER DEEPWATER

Pipe-in-Pipe (S) is a lowdensity polyurethane foamproduct applied by eitherinjection moulding or sprayapplication for use in pipe-in-pipe systems providinghighly efficient insulationperformance in shallowwater.

Thermotite (S) is a multi-layer polypropyleneextruded subsea insulationsystem that can be designedand manufactured in a widerange of thicknesses andlayers to meet specificperformance and installationrequirements in shallowwater.

®Thermotite (D) is a multi-layer polypropyleneextruded subsea insulationsystem that can be designedand manufactured in a widerange of thicknesses andlayers to meet specificperformance and installationrequirements in deepwater.

®Pipe-in-Pipe (D) is a lowdensity polyurethane foamproduct applied by eitherinjection moulding or sprayapplication for use in pipe-in-pipe systems providinghighly efficient insulationperformance in deepwater.

50 mm (2”) 150 mm (6”) 150 mm (6”)100 mm (4”) 100 mm (4”) 50 mm (2”)

600 mm (24”) 300 mm (12”) 300 mm (12”)600 mm (24”) 600 mm (24”) 600 mm (24”)

9 m (30’) 9 m (30’) 9 m (30’)8 m (26’)

300 m (984’) 700 m (2297’) Design Department Design Department3000 m (9842’) 3000 m (9842’)

9 m (30’) 9 m (30’)

26 m (85’) 13 m (43’) 13 m (43’)13 m (43’) 13 m (43’) 26 m (85’)

-35°C (-31°F) -35°C (-31°F) -35°C (-31°F)

115°C (240°F)

> 1.8 W/m .K(0.317 BTU/hr.ft .F)

2

2> 2.0 W/m .K

(0.352 BTU/hr.ft .F)

2

2

< 1.0 W/m.K(0.58 BTU/ft.hr.F)

> 2.0 W/m .K(0.352 BTU/hr.ft .F)

2

2> 2.5 W/m .K

(0.44 BTU/hr.ft .F)

2

2

< 1.0 W/m.K(0.58 BTU/ft.hr.F)

115°C (240°F)

-35°C (-31°F)

155°C (310°F) 130°C (266°F) 130°C (266°F)

-35°C (-31°F) -35°C (-31°F)

155°C (310°F)

ThermoFlo (S) is a cast inplace elastomeric syntacticpolyurethane basedmaterial formulated for highhydrothermal stability andhigh hydrostatic loadings.

®ThermoFlo (D) is a cast inplace elastomeric glasssyntactic polyurethanebased material formulatedfor high hydrothermalstability and highhydrostatic loadings.

®

0.1 W/m.K(0.058 BTU/ft.hr.F)

0.125 - 0.185 W/m.K(0.072 - 0.107 BTU/hr.ft.F)

0.021 W/m.K(0.0121 BTU/ft.hr.F)

0.021 W/m.K(0.0121 BTU/ft.hr.F)

0.165 - 0.185 W/m.K(0.095 - 0.107 BTU/hr.ft.F)

0.155 - 0.17 W/m.K(0.087 - 0.099 BTU/hr.ft.F)

Product Data Sheets and Project Histories are availablefor all shallow water flow assurance coating products.

Product Data Sheets and Project Histories are availablefor all deepwater flow assurance coating products.

�

�

�

Highly flexible & suitablefor installation by allpipelay methods

Lowest K-value of wetinsulated systems

Highest manufacturingrate of any subseainsulated system

�

�

�

Highest approvedoperating temperature155°C.

Highly robustconstruction

Proprietary hightemperature field joint

�

�

�

Extensive track record

Low K-value

Wide U-valueperformance

�

�

�

Most widely adoptedsubsea insulation system

Highly flexible & suitablefor installation by allpipelay methods

Highest manufacturingrate of any subseainsulated system

�

�

�

In service at 2000 mand at 132°C

Proprietary hightemperature field joint

Suitable for electricalheating

�

�

�

�

Pearland, Texas

Ellon, Scotland

Leith, Scotland

Kuantan, Malaysia

�

�

�

�

�

�

�

�

�

Pearland, Texas*

Veracruz, Mexico


Leith, Scotland

Orkanger, Norway

Onne, Nigeria

Kuantan, Malaysia


Mobile Plant

�

�

�

�

Pearland, Texas

Ras Al Khaimah, UAE

Kuantan, Malaysia


�

�

�

Temperature rangeperformance

High manufacturingthroughputs

Consistent properties

�

�

�

�

Flowlines

Risers

Custom coatings

Field joints

�

�

�

�

�

Flowlines

Risers

Custom coatings

Field joints

High temperature

�

�

�

Flowlines

Risers

Transmissions

�

�

�

�

Flowlines

Risers

Custom coatings

Field Joints

�

�

�

�

Flowlines

Risers

Custom coatings

Field joints

�

�

�

Flowlines

Risers

Transmissions


Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.

�

�

�

�

Pearland, Texas

Ras Al Khaimah, UAE

Kuantan, Malaysia


�

�

�

�

�

�

�

�

�

Pearland, Texas*

Veracruz, Mexico


Leith, Scotland

Orkanger, Norway

Onne, Nigeria

Kuantan, Malaysia


Mobile Plant

�

�

�

�

Pearland, Texas

Ellon, Scotland

Leith, Scotland

Kuantan, Malaysia

* Planned * Planned

INTERNALCOATINGPRODUCT LINE


Protective and weight coating products are

concrete based systems developed to provide

pipelines with mechanical protection in rugged

terrain and negative buoyancy in wet environ-

ments. These products also offer additional

security to pipelines in areas where backfill may

damage the anti-corrosion coating.

The typical density of these products ranges

from using

quality heavy aggrates and other key raw

material components. Product thickness

typically ranges from 25 mm (1”) to 230 mm

(9”) with thicker coatings available depending

on pipe size, wall thickness and negative

buoyancy requirements.

The HeviCote system is the leading weight

coating system and has been used extensively

across the world. The product is applied to the

pipe using the impingement technique which is

well suited to large diameter pipes and high

HeviCote – Impinged Reinforced Concrete®

®

1800-3450 kg/m (112-215 lbs/ft )3 3

volume demands. HeviCote can be applied in

thicknesses from 25 mm (1”) to 230 mm (9”) in a

single pass. It is reinforced with a steel wire cage

pre-fabricated to meet specification

requirements.

The Compression Coat solution involves

wrapping concrete on a spiral conveyor system

and can be applied in thicknesses from 25 mm

(1”) to 150 mm (6”) in a single pass. Ready-mixed

concrete with reinforcing wire mesh is

positioned below the rotating pipe on an angle

(pitch) and is “wrapped around” the pipe. The

pitch ensures there is an overlap of concrete and

wire on the preceding wrap. A tamping machine

then compacts the concrete resulting in a

consistent thickness. The outer polyethylene

wrap ensures controlled curing of the concrete.

This process is available from Bredero Shaw's

fleet of portable plants and is quickly and easily

mobilized for specific projects at new locations.

®

Compression Coat – Wrapped Reinforced Concrete

FLOW ENHANCEMENT

Bredero Shaw’s internal coating product line is

used primarily for natural gas pipelines to

smooth the internal pipe surface resulting in

improved flow. The thin film epoxy paint

systems used are designed to lower internal

roughness (drag) reducing turbulence thereby

increasing flow efficiency. Improved flow

conditions may enable use of a smaller pipe or

allow for lower compression requirements.

Additional benefits of using internal flow

coatings include corrosion protection of the

pipe during storage prior to installation,

improved pigging conditions, faster drying

times, and enhanced conditions for visual

inspection of the internal surface of the

pipe walls.

The flow efficiency lining is a two-part liquid

epoxy paint system applied in a single coat. A

cut-back (uncoated portion of pipe) is usually

left at the pipe ends to reduce damage to the

coating from the joint welding procedure.

Internal flow coatings are rigorously tested to

ensure the applied coating films will success-

fully meet the requirements of transportation,

installation, commissioning and service in

all seasons.

Internal flow coatings are qualified to and

applied by API RP 5L2 requirements. For

specific projects outside the API RP 5L2 scope,

modification to the testing, application, and

cure can be conducted to ensure quality

products are provided that meet the needs of

our clients.

SureFlo FEC is a two-part liquid epoxy paint

system applied in a single coat. A cut-back

(uncoated portion of pipe) is usually left to

allow for a high quality joint welding process.

SureFlo SF is a solvent free two-part liquid

epoxy paint system applied in a single coat. The

solvent free system is environmentally-friendly

with similar performance to SureFlo FEC.

SureFlo FBE is a plant applied internal lining

designed for internal corrosion protection for

steel pipelines or where a smooth steel surface

is required.

SureFlo FEC

SureFlo SF

SureFlo FBE

®

®

®

®

®

®

PROTECTIVEWEIGHT COATING

AND

PRODUCT LINE

OFFSHORE COATINGSOLUTIONS


HeviCote® Compression Coat

PRODUCT DESCRIPTION

PRODUCT FEATURES



MINIMUM CONCRETE THICKNESS

MAXIMUM CONCRETE THICKNESS

MINIMUM PIPE LENGTH

MAXIMUM PIPE LENGTH

COMPRESSIVE STRENGTH(28 DAYS)

DENSITY


PLANTS

HeviCote is the industry's leading weight and protection pipe coating systemdesigned to provide negative buoyancy and mechanical protection for pipelinesin submarine and wet environments. HeviCote uses an impingement processto apply lightweight, normal weight and heavy weight concrete coatings, makingit ideal for large diameter pipelines. The product is available in variousthicknesses and densities and can be applied over anti-corrosion and insulationcoatings.

®

®

Compression Coat is the pipeline industry’s leading coating system for projectsrequiring rapid mobilization or coating near the right-of-way. This concretecoating system is designed to provide negative buoyancy and mechanicalprotection for pipelines in submarine and wet environments. Compression Coatuses a side-wrap application process making it ideal for both small and largediameter pipelines. The product is available in various thicknesses and densitiesand can be applied over anti-corrosion and insulation coatings.

150 mm (6”)150 mm (6”)

1220 mm (48”)1422 mm (56”)

25 mm (1”)25 mm (1”)

150 mm (6”)230 mm (9”)

8.5 m (28') 9 m (30')

18 m (60') 18 m (60')

Cube: 40-50 MPa (5800-7250 psi)Proctor Cylinder: 30-40 MPa (4350-5800 psi)

Cube: 40-50 MPa (5800-7250 psi)

1800-3450 kg/m (112-215 lbs/ft )3 3 1800-3450 kg/m (112-215 lbs/ft )3 3



Product Data Sheets and Project Histories are available for all protective and weight coating products.

�

�

�

�

�

�

Leith, Scotland

Farsund, Norway

Onne, Nigeria

Ras Al Khaimah, UAE

Kuantan, Malaysia

Kabil, Batam Island, Indonesia

�

�

�

�

�

�

�

21 Street, Edmonton, Albertast

Coatzacoalcos, Mexico

Onne, Nigeria


Ras Al Khaimah, UAE


Mobile Plants

SureFlo FEC® SureFlo SF® SureFlo FBE®

PRODUCT DESCRIPTION

PRODUCT FEATURES



MIN. OPERATING TEMPERATURE

MAX. OPERATING TEMPERATURE


PLANTS

MINIMUM PIPE LENGTH

MAXIMUM PIPE LENGTH

300 mm (12”) 300 mm (12”) 300 mm (12”)

1320 mm (52”) 1320 mm (52”) 1320 mm (52”)

10 m (33’) 10 m (33’) 10 m (33’)

24 m (80’) 24 m (80’) 13 m (43’)

-40°C (-40°F) -40°C (-40°F) -40°C (-40°F)

129°C (264°F) 129°C (264°F) 129°C (264°F)

Product Data Sheets and Project Histories are available for all internal coating products.

SureFlo FEC is a thin film internal epoxycoating applied in natural gas pipelines tosmooth the internal pipe surface forimproved flow.

®

�

�

�

Reduces friction costs and compression costs

Clean internal surface

Global manufacturing capability

�

�

�




�

�

�

�




Corrosion protection

SureFlo FBE is a plant applied lining for steelpipes where internal corrosion protection ora smooth surface is required.

®SureFlo SF is a solvent-free thin film internalepoxy coating coating used to improve theflow of non-corrosive gas in a pipeline.

®

�

�

�

�

�

�

�

�

�

�

�

�

21 Street, Edmonton, Alberta

Camrose I, Camrose, Alberta

Veracruz, Mexico

Belo Horizonte, Brazil*

Leith, Scotland

Farsund, Norway


Ras Al Khaimah, UAE

Kuantan, Malaysia



st

Portland, Oregon*

� Jubail, Saudi Arabia

�

�

�

�

Wide range of coating densities and thicknesses available

Compatible with most anti-corrosion and insulation coating systems

Many product options are available

Strategically located facilities

�

�

�

�

Side wrap concrete technology

Portable coating facilities

Wide range of coating densities and thicknesses available

Compatible with most anti-corrosion and insulation coating systems



* SureFlo FEC only®


CUSTOM COATINGS FIELD JOINTSAND

Bredero Shaw’s facilities offer a complete range of products for custom coating and field joints.

Working with operators, contractors and fabricators, Bredero Shaw manages the supply of

personnel, equipment and technical support for all field joints and custom coatings in both

onshore and offshore vessel environments. In addition, the company has an in-house technical

department that provides design and technical support.

Bredero Shaw can offer coating solutions for items such as spool pieces, bends, risers, clamps,

manifolds, tees, xmas trees, jumpers and short runs or short pieces of line pipe and field joints.

A wide variety of products can be applied including:

�

�

�

�

�

�

�

�

�

�

�

�

�

�

Fusion Bonded Epoxy – FBE

Syntactic PU – SPU

Solid Polyurethane – PU

ThermoFlo Product Line

3-Layer Polypropylene – 3LPP

Polychloroprene (Neoprene) – PCP

EPDM (Rubber)

Internal Rubber Lining

Polyurethane Mouldings

Polyurethane Half Shells – Solid/Syntactic/Foam

Sprayed PU Foam

High Performance Canusa Heat Shrink Sleeves

Flame Sprayed PP

Injected Moulded PP

®


LOGISTICS

Bredero Shaw has many years of experience managing the transportation

of pipes to and from its coating plants. Some of the benefits of this

experience in logistics are highlighted below:

The company can collect pipe, coat pipe, and deliver coated pipe

anywhere in the world.

Reliable, international expertise which provides a single-source,

integrated service resulting in a more efficient completion of the

client’s project.

Single source capability reduces complex interfaces, improving time

spent in project management and cash flow.

ISO 9001 certification ensures adherence to industry production and

safety standards and the efficient handling of the coating and

shipping processes.

Experienced personnel with extensive contacts in the shipping industry,

provide the client with cost-effective and optimum logistics strategies.

Availability of a tranship barge with essential pipe-handling equipment

and high loadout rate ability. The barge can be mobilized to further

service your project.

�

�

�

�

�

�

Bredero Shaw can mobilize coating plants to allow for coating in-

country and near the pipe spread. Recent projects include the

mobilization of Compression Coat concrete plants in Trinidad,

Mexico and Ghana. Mobilization can improve the economics of a

sufficiently large project, qualify for in-country content requirements

and improve logistics.

The company can also supply pipe coating plants on a turnkey basis

designing, fabricating, mobilizing, and commissioning plants

anywhere in the world.

Bredero Shaw is fully prepared to work on your project with a

tailored solution that meets the project requirements. Consult with

your Bredero Shaw representative today.

PLANT MOBILITY



2

5

8

PARTIAL LIST OF KEY AROUND THE WORLDOFFSHORE PROJECTS

Over 250,000 kms of pipelines around the world have been protected using Bredero Shaw technology and services.

The global map highlights a partial list of key offshore projects.

3 PDEGPETROBRAS

Location:

Plant:

Product:

Details:

Year:

Campos Basin, Offshore Brazil


4LPP Insulation

101 km of 12”

2006-2007

5 LANGELEDSTATOILSTOLT, ALLSEAS

Location:

Plant:

Product:

Details:

Year:

North Sea

Farsund, Norway

HeviCote and SureFlo FEC

1200 km of 42”/44”

2004-2006

® ®

1 CHEVRON TAHITI PROJECTCHEVRON

Location:

Plant:

Product:

Details:

Year:

Gulf of Mexico

Pearland, Texas

ThermoFlo

33 km of 6” & 9”

2006

®

4 TYRIHANS PROJECTSTATOIL

Location:

Plant:

Product:

Details:

Year:

Norway

Orkanger, Norway

3LPP, Thermotite

43 km of 16” and 18”

2007

®

2 BUDNATIONAL GAS COMPANY OF TRINIDAD AND TOBAGOSTOLT

Location:

Plant:

Product:

Details:

Year:

Trinidad

La Brea, Trinidad

Compression Coat

64 km of 36”

2004

1

3

4

6

6 BALGZAND TO BACTON PROJECTCORUS

Location:

Plant:

Product:

Details:

Year:

North Sea

Leith, Scotland

HeviCote

240 km of 36”

2005

®

7 MEDGAZ OFFSHOREMEDGAZMITSUI & CO., LTD.

Location:

Plant:

Product:

Details:

Year:

Spain

Kuantan, Malaysia

SureFlo FEC, 3LPP and HeviCote

226 km of 24”

2007

® ®

7


10

10 KASHAGANAGIP KCOSAIPEM

Location:

Plant:

Product:

Details:

Year:

Kazakhstan

Kuantan, Malaysia

3LPP and SureFlo FEC

310 km 18” and 28”

2005

®

11 KOCKUWAIT OIL COMPANY AND HYUNDAI HEAVYINDUSTRIES CO LTD.

Location:

Plant:

Product:

Details:

Year:

Kuwait

Ras Al Khaimah, UAE

HeviCote and Pipe-in-Pipe

73 km of 56”, 18 km of 24” x 28”

2006

®

13 BUNGA ORKID DEVELOPMENTTALISMAN ENERGYINTRALINE

Location:

Plant:

Product:

Details:

Year:

Malaysia

Kuantan, Malaysia

Asphalt Enamel, 3LPP, 4LPP andHeviCote

86 km of 4” to 26”

2007

®

12 PM 3 TO CA MAUPETROVIETNAMVIETSOVPETRO

Location:

Plant:

Product:

Details:

Year:

Vietnam

Kuantan, Malaysia

Asphalt Enamel and HeviCote

327 km of 18”

2006

®

14 SOUTH SUMATRA TO WEST JAVA (SSWJ)PT. PERUSAHAAN GAS NEGARA (PGN)JFE ENGINEERING CO., NIPPON STEEL CORP.AND P.T. KHI PIPE INDUSTRIES

Location:

Plant:

Product:

Details:

Year:

Indonesia


HeviCote , SureFlo FEC and 3LPE

Phase 1: 376 km of 32”Phase 2: 100 km of 28” and 32”

2006

® ®

11

9

1213

14

15

98

15 ANGEL GASWOODSIDE ENERGY LIMITEDWOODSIDE ENERGY LIMITED

Location:

Plant:

Product:

Details:

Year:

Australia


SureFlo FEC, FBE, Asphalt Enamel3LPP and HeviCote

60 km of 10”, 14” and 30”

2007

®

®

14

3

SOUTH COAST GAS PROJECTPETRO SA

Location:

Plant:

Product:

Details:

Year:

South Africa

Port Elizabeth, South Africa

Compression Coat

104 km total (28 km x 8.625"& 25 km x 12.75" & 54 km x 14",all 40 mm CWC coating)

2006

WEST AFRICA GAS PIPELINEWAPCO (CHEVRON TEXACO, SHELL, OTHERS)HORIZON

Location:

Plant:

Product:

Details:

Year:

West Africa

Tema, Ghana

Compression Coat

598 km of 20”

2005

18 | Offshore Solutions OFFMB-R025

126

14

8

20

2221

2324

26

28

19

18

9

12

10

15

5

27

17

13

16

7

11

AMERICAS EUROPE, AFRICA AND RUSSIA

MIDDLE EAST

ASIA PACIFIC

1. 34 Street, Edmonton, Alberta

2. 21 Street, Edmonton, Alberta

3. Camrose I, Camrose, Alberta

4. Camrose II, Camrose, Alberta

5. Calgary, Alberta

6. Regina, Saskatchewan

7. Portland, Oregon

8. Adelanto, California

9. Fontana, California

10. Vineyard, Utah

11. Beaumont, Texas

12. Pearland, Texas

13. Monterrey, Mexico

14. Veracruz, Mexico

15. Coatzacoalcos, Mexico

16. Belo Horizonte, Brazil

17. Ellon, Scotland

18. Leith, Scotland

19. Orkanger, Norway

20. Farsund, Norway

21. Enerhen/Warri, Nigeria

22. Onne, Nigeria

23. Jubail, Saudi Arabia

24. Ras Al Khaimah, UAE

25. Rayong, Thailand

26. Kuantan, Malaysia

27. Kabil, Batam Island, Indonesia

28. Kembla Grange, Australia

th

st

PLANTS

43

25

www.brederoshaw.com

2008 © Bredero Shaw Limited

REGIONAL OFFICES

SHAWCOR CORPORATE OFFICE

25 Bethridge RoadToronto, OntarioM9W 1M7,Telephone: +1-416-743-7111Fax: +1-416-743-7199

Canada

AMERICAS

Bredero ShawA ShawCor Company3838 N. Sam Houston Pkwy E.Suite 300Houston, Texas77032-3400, USATelephone: +1-281-886-2350Fax: +1-281-886-2353

Shaw PipeA ShawCor CompanyTwo Executive Place,1824 Crowchild Trail, N.W.,Calgary, AlbertaT2M 3Y7, CanadaTelephone: +1-403-263-2255Fax: +1-403-264-3649

MIDDLE EAST

Bredero ShawA ShawCor CompanyP.O.Box 1789,Suite 402, Al Reem PlazaBuhairah Corniche, Sharjah, U.A.ETelephone: +971-6-573-7374Fax: +971-6-573-7379

Bredero ShawA ShawCor Company101 Thomson Road#17-01/02 United SquareSingapore 307591Telephone: +65-6732-2355Fax: +65-6732-9073

EUROPE/AFRICA/RUSSIA

Bredero ShawA ShawCor CompanyImperial DockLeith, Edinburgh, EH6 7DTScotland, UKTelephone: +44-131-553-9600Fax: +44-131-553-9699

Bredero Shaw NorwayA ShawCor CompanyP.O. Box 214N-7301 OrkangerNorwayTelephone: +47-72-46-60-60Fax: +47-72-46-60-70

ASIA PACIFIC

BrederoShaw Offshore 2

Documents

Transcript of BrederoShaw Offshore 2