Bravo-A Service Manual Vol2

Fiat Bravo/a Service Manual Volume 2

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Bodywork

J

file:///D|/Volume%202/Vol2.htm08/07/2006 16:19:34

Bravo-Brava

Summary

S E R V I C E MANUAL COMPOSITIONA t p r e s e n t , September 1 9 9 8 , the B r a v o - B r a v a 2 n d v o l u m e m a n u a l is c o m p o s e d of the f o l l o w i n g b o o k l e t s ; Print N Sections 50 506.670/01 W i t h binder(V/1995)

Page Nos. 1 + 43 1-154

Comments Heater - Air c o n d i t i o n i n g Electrical equipment W i r i n g diagrams R e m o v i n g & refitting - Replacing b o d y panels U p d a t e : alarm Pre-heating W i r i n g diagrams C o n n e c t o r blocks Electrical equipment fault diagnosis

55 1 -s- 5 5 70 1 145 16 4

506.670/02(V/1995)

55

1 H- 1 0 3 105-161 1-117

506.670/05(11/1996)

55

11

U p d a t e : 4 D 1 8 2 L radio

32 20 506.670/06(IV/1996)

U p d a t e : A D 1 8 2 H radio U p d a t e : alarm U p d a t e : code W i r i n g diagrams update U p d a t e : connections

55

1 3 1

506.670/10(1/1997)

55

8

W i r i n g diagrams update

506.670/11(Vl/1997)

55

6

W i r i n g diagrams

50

1 2

Climate control Radio e q u i p m e n t Alarm Alarm Roof l i n i n g

506.670/12(VII/1997)

55

23 6

70

6

Copyright by Fiat Auto

Summary

Bravo-Btava

P r i n t N

Sections 55

Page Nos. 6 26 1+6 19-24 24/1 - 2 4 / 4 Alarm Air bag

Comments

506.670/14(111/1998)

55 55

Japanese version

506.670/15(V/1998)

70

Update: Seats

506.670/16(IX/1998)

55

43-44

Update: W i r i n g diagrams

(

fI

Print no.

506.670/76

Bravo-Brava

Summary

WORKSHOP MANUAL COMPOSITIONA s of M a y 1 9 9 8 , the B r a v o - B r a v a m a n u a l v o l u m e 2 is made u p of the f o l l o w i n g parts: Publication n o . Sections 50 506.670/01 W i t h binder (V/1995) 55 1 - 55 70 1-145 16 4 506.670/02 (V/1995) 55 1-103 105-161 1-117 506.670/05 ( 11 9 ) 1/96 W i r i n g diagrams Removal and refitting - Replacing panels Updated alarm system Preheating W i r i n g diagrams Connector blocks Electrical equipment diagnosis Page numbers 1 - 43 1-154 Notes Heater - Air conditioner Electrical equipment

55

11

Updated radio 4 D 1 8 2 L

32 20 506.670/06 (IV/1996) 55 1 3 1 506.670/10 (1/1997) 506.670/11 (VI/1997)

Updated radio A D 182H Updated alarm system Updated code Updated w i r i n g diagrams Updated connections

55

8

Updated w i r i n g diagrams

55

6


50

1 2

Air conditioner Car radio Alarm Alarm Roof panel trim

506.670/12 (VI1/1997)

55

23 6

70

6

Copyright Fiat Auto

Summary

Bravo-Brava

P u b l i c a t i o n no.

Sections 55

Page numbers 6 26 1-6 19-24 24/1 -24/4 Alarm Air bag Japanese version

Notes

506.670/14 (1/98 1 11 9 ) 55 55 506.670/15 (V/1998) 70 Update: Seats

Publication no. 506.670/15

Bravo-Brava

Summary

S E R V I C E MANUAL COMPOSITIONA t present, January 1 9 9 7 , the B r a v o - B r a v a 2nd volume manual is c o m p o s e d of the f o l l o w i n g b o o k l e t s : Print No. Sections 50 506.670/01 W i t h binder(V/1995)

Page Nos. 1 43

Comments Heater - Air conditioning Electrical equipment W i r i n g diagrams Removing and refitting - Replacing body panels Alarm update Pre-heating

1-154 55 1 70 55

1-145 16 4

506.670/02(V/1995)

55

1 -

103

W i r i n g diagrams Connector blocks Electrical equipment fault diagnosis

105-161 1 506.670/05(11/1996)

117

55

11

4 D 1 8 2 L radio update

32 20 506.670/06(IV/1996)

A D 1 8 2 H radio update A l a r m update Code update W i r i n g diagrams update Connections update

55

1 3 1

506.670/10(1/1997)

55

8

W i r i n g diagrams update


Bravo-Brava

Summary

WORKSHOP MANUAL COMPOSITIONA s of M a r c h 1 9 9 8 , the B r a v o - B r a v a v o l u m e 2 manual is made of the f o l l o w i n g parts: P u b l i c a t i o n no. Sections 50 506.670/01 W i t h binder(V/1995)

Page numbers 1 - 43 1-154

Notes Heater - Air conditioner Electrical equipment W i r i n g diagrams Removal-refitting - Replacing b o d y panels Updated alarm system Preheating W i r i n g diagrams Connector blocks Electrical equipment diagnosis

55 1 - 55 70 1-145 16 4

506.670/02(V/1995)

55

1-103 105-161 1 - 117

506.670/05(11/1996)

55

11

Updated radio 4 D 182L

32 20 506.670/06(IV/1996)

Updated radio A D 182H Updated alarm system Updated code system Updated w i r i n g diagrams Updated connections

55

1 3 1

506.670/10(1/1997)

55

8

Updated w i r i n g diagrams

506.670/11(VI/1997)

55

6


50

1 2

Air conditioner Car radio Alarm Alarm Roof panel trim

506.670/12(VII/1997)

55

23 6

70

6

Copyright Fiat Auto

Summary

Bravo-Brava

4A03SV

P u b l i c a t i o n no.

Sections 55

Page numbers 6 26 Alarm Air bag

Notes

506.670/14 (1/98 1 11 9 ) 55


Bravo-Brava

Summary

S E R V I C E MANUAL COMPOSITIONA t present, April 1 9 9 6 , t h e B r a v o - B r a v a 2nd volume manual is c o m p o s e d of t h e f o l l o w i n g b o o k l e t s : Print No. Sections 50 506.670/01 W i t h binder(V/1995)

Page Nos. 1 43

Comments Heater - Air conditioning Electrical equipment Wiring diagrams Removing & refitting - Replacing b o d y panels Alarm update Pre-heating Wiring diagrams Connector blocks Electrical equip, fault diagnosis

1-154 55 1 70 55

1-145 16 4

506.670/02(V/1995)

55

1-103 105-161 1-117

506.670/05(11/1996)

55

11

4 D 1 8 2 L radio update

32 20 506.670/06(IV/1996)

A D 1 8 2 H radio update Alarm update Code update W i r i n g diagrams update Connections update

55

1 3 1


Bravo-Brava

Summary

S E R V I C E MANUAL COMPOSITIONA t present, J u n e 1 9 9 5 , t h e B r a v o - B r a v a 2 n d v o l u m e manual is c o m p o s e d of the f o l l o w i n g b o o k l e t s : Print No. Sections 50 506.670/01 W i t h binder(V/1995)

Page Nos. 1 43

Comments Heater - Air c o n d i t i o n i n g Electrical equipment W i r i n g diagrams Removing & refitting - Replacing b o d y panels

1-154 55 1 70 55

1-145


Bravo-Brava

Preface

T h i s m a n u a l c o n t a i n s t h e m a i n i n s t r u c t i o n s for repairing a n d m a i n t a i n i n g t h e F i a t B r a v o a n d F i a t B r a v a . T h e m a n u a l is d i v i d e d into sections d i s t i n g u i s h e d by t w o d i g i t n u m b e r s w h i c h appear in t h e parts m i c r o f i c h e s a n d t h e flat rate m a n u a l . T h e s e c t i o n I N T R O D U C T I O N A N D T E C H N I C A L D A T A (00.) has a d u a l f u n c t i o n of i n t r o d u c i n g t h e m o d e l a n d s u p p o r t i n g the r e m a i n i n g part of t h e m a n u a l . T h i s s e c t i o n i n c l u d e s t h e tables o f t e c h n i c a l d a ta a n d specific i n f o r m a t i o n relating t o t h e s e c t i o n s in t h e r e m a i n i n g part of t h e m a n . T h e remaining s e c t i o n s (10. - 1 8 . e t c . ) i n c l u d e d e s c r i p t i o n s of t h e repair operations. T h i s m a n u a l c o n t a i n s g r a p h i c representations a n d s y m b o l s in place of d e s c r i p t i o n s for m e c h a n i c a l c o m p o n e n t s , o p e r a t i o n s a n d repair m e t h o d s . Small e n d diameter For example: Big e n d b e a r i n g h o u s i n g

Eengines

Tighten to torque

ENGINES

Section 10 contains iffusttations of the operations of removing-refitting operations on vehicle and the various fuel, lubrication and cooling The procedures for overhauling which have the following print Engine 1370 12V 1581 16V 174716V 1998 20V 1929 D 1910 T D The first 4 booklets whilst the last ones are inserted are inserted the individual nos.: Print No. 504.589/19 504.589/20 504.589/18 504.589/22 504.593/11 504.593/13 in the Overhauling in the Overhauling Petrol Engines Diesel Engines are described

the powei systems. in other

units, booklets

P a r t No. 604.89.774 604.89.781 604.89.192 604.89.788 604.89.841 604.44.220 Manual Manual 3rd 2nd volume, volume.

G E A R B O X E S ? c f / o / 7 21-27 contains illustiations of the operations of removing and refitting the vaiious gearboxes The procedures for overhauling the various manual geaiboxes at the bench are published in separate booklets which have the following print nos.: 505.023 08 505.023'03 505.023-' 18 Inserted Inserted Inserted in the Overhauling in the Overhauling in the Oveihau/ing yearboxes gearboxes gearboxes manual manual manual 2nd

volume

T H I S P U B L I C A T I O N H A S B E E N P R O D U C E D IN A L O O S E L E A F F O R M A T T O F A C I L I T A T E T H E OPERATION OF UPDATING THE MODEL.

When using chemical products stick closely to the instructions in the safety supplier must give to the consumer (for Italy in accordance with DM. no.

chart which 46/1992)

the


Foreword

Bravo-Brava

The F i a t B r a v o is a 2 b o x , 3 d o o r v e h i c l e w i t h a l o a d carrying s t r u c t u r e , transversely m o u n t e d e n g i n e and f r o n t w h e e l drive It is p r o d u c e d w i t h 6 d i f f e r e n t e n g i n e t y p e s . The e n g i n e s have 4 or 5 c y l i n d e r s in line w i t h c l o c k w i s e r o t a t i o n a n d are m o u n t e d transversely at t h e front. A c c o r d i n g t o t h e trim level, t h e f o l l o w i n g engines are f i t t e d : 1370 c c f o u r c y l i n d e r s in line, 1 2 v a l v e s r u n n i n g o n u n l e a d e d p e t r o l a n d d e v e l o p i n g a p o w e r o u t p u t o f 5 9 k W ( 8 0 C V ) at 6 0 0 0 r p m . f o u r cylinders in line, 16 v a l v e s r u n n i n g o n u n l e a d e d petrol a n d d e v e l o p i n g a p o w e r o u t p u t o f 7 6 k W ( 1 0 3 C V ) at 5 7 0 0 r p m . f o u r cylinders in line, 16 v a l v e s r u n n i n g o n u n l e a d e d petrol a n d d e v e l o p i n g a p o w e r o u t p u t o f 8 3 k W ( 1 1 3 C V ) at 5 8 0 0 r p m . f i v e cylinders in line, 2 0 v a l v e s r u n n i n g o n u n l e a d e d petrol a n d d e v e l o p i n g a p o w e r o u t p u t o f 1 0 8 k W ( 1 4 7 C V ) at 6 1 0 0 r p m . four cylinders in line, 8 v a l v e s , indirect injection r u n n i n g o n diesel f u e l and d e v e l o p i n g a p o w e r o u t p u t of 4 8 k W ( 6 5 CV) at 4 6 0 0 r p m . four c y l i n d e r s in line, 8 valves, i n d i r e c t i n j e c t i o n r u n n i n g o n diesel f u e l and d e v e l o p i n g a p o w e r o u t p u t of 7 4 k W ( 1 0 0 CV) at 4 2 0 0 r p m .

1581 c c

1747 c c

1998 c c

1929 D e c

1910 T D c c

The F i a t B r a v a is a t h r e e b o x v e h i c l e , w i t h 5 d o o r s , a load c a r r y i n g s t r u c t u r e , transversely m o u n t e d e n gine a n d f r o n t w h e e l d r i v e It is p r o d u c e d w i t h 5 d i f f e r e n t e n g i n e t y p e s . The e n g i n e s are the same as t h o s e f i t t e d o n the F i a t B r a v o w i t h t h e e x c e p t i o n of the 1 9 9 8 cc.

l l t - 9 6 - Cancels and replaces

Print no.

506.670/06

Bravo-Brava

Graphic representations and symbols

t 1==]

Remove Disconnect Refitting Connect Dismantling Disassemble Refitting Composition

Q (

Inlet

E ^ I

Exhaust

( ^ )

Operation

.A

mSM

Tolerance Difference in w e i g h t

Tighten to torque

Pre-loading

Tighten to torque plus angle

Rotation

Fully t i g h t e n fc\ M Oversize Greater t h a n .... Maximum

Compression ratio Selection Classes ^ Undersize Smaller than.... Idling

Stake n u t

IBB

p A ^ 1

Adjustment Regulation Visual i n s p e c t i o n Check

^ > ^ (^^)

^< ,

Temperature Temperature Cold Winter Temperature Hot Summer 0C

Windscreen wiper w i t h electric washer p u m p -y. E^D Rearscreen w i p e r w i t h electric washer p u m p Engine

^ *'

Pw


Bravo-Brava

Electrical systemContents

55.page ALARM - L o c a t i o n of c o m p o n e n t s of alarm system Introduction Receiver Remote control Emergency key s w i t c h Operation Programming Simplified programming Closing the memory Programming w i t h closed memory Opening memory and memorizing a new remote control - R e p l a c i n g alarm c o n t r o l unit

1 2 2 2 3 3 3 4 5 6 6 6

For aspects not discussed, the previous Section 55 system - Alarm, on pages following.

refer to Electrical 134 and

Copyright

Fiat Auto

X I I - 9 7 - Update

Bravo-Brava

Electrical systemAlarm

55.LOCATION OF COMPONENTS OF ALARM S Y S T E M

P4A01DL01

1 . A l a r m control u n i t 2. Emergency key s w i t c h 3. Receiver o n f r o n t central c o u r t e s y l i g h t 4 . V o l u m e t r i c sensors o n f r o n t central c o u r tesy light

5. D o o r s / b o n n e t / b o o t / f u e l f l a p o p e n i n d i cator s w i t c h e s 6. R e m o t e c o n t r o l integrated in t h e i g n i t i o n key 7. W a r n i n g l i g h t / dissuasion LED

Copyright Fiat Auto


1


Bravo-Brava

55.INTRODUCTION The n e w V . A . S . (Vehicle A l a r m S y s t e m ) r a d i o f r e q u e n c y alarm system offers v o l u m e t r i c a n d perimetral p r o t e c t i o n ; it m o n i t o r s t h e state of t h e b o n n e t , b o o t , fuel flap a n d d o o r s and t h e presence of a m o v i n g object in t h e interior c o m p a r t m e n t . This alarm system has t h e f o l l o w i n g differences c o m p a r e d w i t h t h e m o d e l f i t t e d previously: - n e w r a d i o f r e q u e n c y receiver, i n c o r p o r a t e d in t h e f r o n t central c o u r t e s y light, w i t h green w a r n i n g l i g h t ( L E D ) ( t h e LED w a s previously r e d ) ; - r a d i o f r e q u e n c y remote c o n t r o l , i n t e g r a t e d in t h e d i f f e r e n t l y - s h a p e d i g n i t i o n key; - n e w a l a r m c o n t r o l u n i t integrated in a s e l f - s u p p l i e d siren, w h i c h is located in t h e f r o n t left w h e e l a r c h ; - n e w m e t h o d of p r o g r a m m i n g the r e m o t e c o n t r o l s . RECEIVER The receiver, built i n t o t h e f r o n t central c o u r t e s y l i g h t , is an e l e c t r o n i c device w h i c h captures t h e rad i o f r e q u e n c y signal e m i t t e d by the r e m o t e c o n t r o l a n d carries o u t t h e f u n c t i o n s of o p e n i n g a n d c l o s i n g the d o o r s a n d a c t i v a t i n g t h e alarm c o n t r o l unit. The receiver has a green w a r n i n g l i g h t ( L E D ) ( 1 ) w h i c h c o m e s o n w h e n it receives t h e signal, w h i l e the b u t t o n ( 2 ) a l l o w s t h e c o d e t o be m e m o r i z e d (see " P R O G R A M M I N G " ) . Detail of r e c e i v e r on f r o n t c o u r t e s y light 1 . Green w a r n i n g light ( L E D ) 2. m e m o r i z a t i o n b u t t o n 3. V o l u m e t r i c sensors Receiver connector 1. 2. 3. 4. 5. 6. 7. 8. Not connected Serial line to alarm control unit Battery positive ( + 3 0 ) Earth Door unlock Door lock Ignition-dependent positive ( + 15) Not connected

REMOTE CONTROL T h e alarm system remote c o n t r o l , built i n t o t h e i g n i t i o n key ( f i g u r e o p p o s i t e ) , is an electronic d e v i c e w h i c h sends a signal t o t h e receiver for c o n t r o l l i n g t h e o p e n i n g / c l o s u r e of t h e d o o r s a n d a c t i v a t i o n / d e a c t i v a t i o n of the alarm system. W h e n e v e r t h e b u t t o n ( 1 ) o n t h e remote c o n t r o l is pressed, t h e r e m o t e c o n t r o l issues a r a d i o c o d e w h i c h has a radius of a c t i o n of a b o u t 1 0 metres. 1. 2. 3. 4. Control button Repeater w a r n i n g light ( L E D ) Access c o d e ( p a s s w o r d ) t a g T r a n s p o n d e r (for Fiat C O D E - not v i s i b l e ) If the control unit, receiver and/or remote controls are replaced, components from the same type of system must be used.

4

1

NOTE 3

2



Bravo-Brava


55.EMERGENCY KEY SWITCH T h e e m e r g e n c y circuit key s w i t c h a l l o w s t h e alarm system t o be e x c l u d e d , if necessary. It is l o c a t e d o n the side under t h e d a s h b o a r d a n d is o n l y accessible after r e m o v i n g t h e b o t t o m left t r i m f r o m t h e d a s h b o a r d (see f i g u r e ) .

T h e e m e r g e n c y key s w i t c h can assume t w o p o s i t i o n s , namely: OFF (key f u l l y rotated in t h e a n t i - c l o c k w i s e direction), corresponding to deactivation of t h e alarm c i r c u i t (key f u l l y rotated in t h e c l o c k w i s e d i r e c t i o n ) , c o r r e s p o n d i n g t o a c t i v a t i o n of t h e s u p p l y t o t h e alarm s y s t e m .

ON

P4A16AL01

From J a n u a r y 1 9 9 8 , t h e alarm systems o n cars i n t e n d e d for t h e U n i t e d K i n g d o m m a r k e t m a r k e t n o longer have t h e e m e r g e n c y key s w i t c h , so t h e c o n t r o l u n i t is p e r m a n e n t l y in t h e a c t i v a t e d state.

OPERATION S w i t c h i n g off t h e a l a r m If t h e remote c o n t r o l ' s batteries b e c o m e d i s c h a r g e d or t h e alarm system is f a u l t y , it can be d e a c t i v a t e d by t u r n i n g t h e e m e r g e n c y key s w i t c h t o t h e OFF p o s i t i o n . This key s h o u l d be rotated t o t h e OFF p o s i t i o n if t h e car is t o be left u n u s e d for l o n g p e r i o d s ( o v e r three weeks). T o reactivate t h e system, t u r n t h e e m e r g e n c y key s w i t c h O N again a n d c h e c k t h a t it is in t h i s p o s i t i o n b e fore delivery of t h e car t o t h e customer. For cars i n t e n d e d for t h e British market w h i c h have n o e m e r g e n c y key s w i t c h , in t h e a b o v e - m e n t i o n e d case in w h i c h t h e remote c o n t r o l ' s batteries are d i s c h a r g e d and t h e alarm c a n n o t be t u r n e d off, w a i t for t h e latter t o be d e a c t i v a t e d (i.e. after t h e cycles of siren c o m i n g o n a n d d i r e c t i o n i n d i c a t o r s f l a s h i n g ) .

As regards "Switching alarm on/off", excluded" and "Discharged batteries ous Section 55. PROGRAMMING

"Surveillance", "Alarm state", "Switching on with indicator", refer to pages 134/1 and 134/2 of the

siren previ-

T h e m e t h o d s of i n d i c a t i n g t h e alarm m a y vary d e p e n d i n g o n the l a w s in force in the c o u n t r y o f registrat i o n ; it is therefore necessary t o p r o g r a m m e t h e system b y e n t e r i n g t h e " c o u n t r y c o d e " , as d e s c r i b e d o n t h e next page. T h e system " r e c o g n i z e s " t h e c o d e of t h e r e m o t e c o n t r o l s w i t h n o l i m i t as t o q u a n t i t y , b u t o n l y t h e last 8 remain stored in m e m o r y ( w h e n the n i n t h remote c o n t r o l is entered, t h e first is d e l e t e d f r o m m e m o r y ) . There are t w o p r o g r a m m i n g m e t h o d s (see t h e d e s c r i p t i o n o n t h e f o l l o w i n g p a g e s ) : - before entering the access code (password): S I M P L I F I E D P R O G R A M M I N G - after closing the memory: P R O T E C T E D P R O G R A M M I N G

In view of the importance of carrying out the programming procedure quickly and precisely, it is advisable, at least initially, for two people to carry out the operation: one to read the instructions in sequence and the other to carry them out closely.

Copyright Fiat Auto


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Bravo-Brava

55.SIMPLIFIED PROGRAMMING The m e m o r i z a t i o n of a r e m o t e c o n t r o l must a l w a y s take place w i t h : - alarm off (dissuasion LED o f f ) - i g n i t i o n key r e m o v e d or at t h e S T O P or P A R K positions - e m e r g e n c y key s w i t c h (except for versions f o r t h e British market w h i c h d o n o t have it) at t h e ON position W i t h t h i s p r o g r a m m i n g system, all t h e c o d e s o f the r e m o t e c o n t r o l s , w i t h n o limit as t o q u a n t i t y , are " r e c o g n i z e d " , b u t o n l y t h e last 8 r e m a i n stored in t h e alarm system's m e m o r y as f o l l o w s : 1. press a n d h o l d d o w n t h e b u t t o n ( 5 ) o n t h e receiver, b u i l t i n t o t h e f r o n t central c o u r t e s y light; t h e a d j a c e n t w a r n i n g l i g h t ( L E D ) ( 4 ) s h o u l d flash; 1. Remote control w a r n i n g light (LED) 2. still h o l d i n g d o w n t h e b u t t o n ( 5 ) , press t h e 2. 4 - d i g i t access code (password) b u t t o n (3) on the remote control; 3. Remote control b u t t o n on ignition key 3. t h e n release t h e b u t t o n ( 3 ) o n t h e r e m o t e c o n t r o l w h e n t h e LED ( 4 ) o n t h e receiver 4. W a r n i n g light (LED) on front central courstays o n p e r m a n e n t l y ; tesy light 4. release t h e b u t t o n ( 5 ) o n t h e c o u r t e s y l i g h t t o 5. Programming b u t t o n c o n c l u d e the p r o c e d u r e . If t h e LED (4) o n t h e receiver s t o p s f l a s h i n g a n d goes o u t w h e n t h e r e m o t e c o n t r o l b u t t o n ( 3 ) is pressed, t h i s means t h a t the receiver's m e m o r y is c l o s e d , s o " P R O T E C T E D " p r o g r a m m i n g s h o u l d be To memorize the subsequent remote controls, repeat the above-mentioned operations.

Programming country code P r o c e d u r e a) After m e m o r i z i n g t h e remote c o n t r o l s as d e s c r i b e d above, w i t h i n 1 5 s e c o n d s of releasing t h e b u t t o n ( 5 ) of t h e receiver o n t h e courtesy l i g h t , t h e c o d e of t h e c o u n t r y w h e r e the alarm system has t o operate m u s t be m e m o r i z e d . The c o u n t r y c o d e is p r o g r a m m e d b y pressing t h e b u t t o n ( 5 ) of t h e receiver in rapid s u c c e s s i o n n t i m e s (see t a b l e b e l o w ) . T h e LED ( 4 ) w i l l flash at each press of t h e b u t t o n . If the b u t t o n ( 5 ) is n o t pressed, t h e system sets itself t o the c o u n t r y c o d e p r e v i o u s l y m e m o r i z e d ; if t h e r e is n o n e (1st p r o g r a m m i n g ) , t h e system sets itself a u t o m a t i c a l l y t o the o p e r a t i n g m o d e f o r " I T A L Y " . NOTE The 75 seconds are reduced to 3 from the second memorization onwards. COUNTRY OF OPERATION UNITED KINGDOM BELGIUM HOLLAND EEC

COUNTRY CODE ( p r e s s e s of button) 1 2 3 4

COUNTRY OF OPERATION ITALY GERMANY FRANCE SWITZERLAND

COUNTRY CODE ( p r e s s e s of button) 5 6 7 8

// the procedure has been carried out correctly, the warning light (LED) (5) on the receiver will flash n times (where n is the selected country code number), confirming that the code has been memorized by both the receiver and the control unit; if not, the LED (5) comes on and stays on for S seconds; at this point it will be necessary to repeat all the programming operations starting from point 1. For cars intended for the British market, if the LED does not come on again, this means that the control unit is not connected to the receiver or is not supplied. NOTE To programme and the other the country diagnostic code, you can use the procedure systems. with the FIAT/LANCIA Tester

4

X l l - 9 7 - Update


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55.Procedure b) A l t e r n a t i v e l y , t h e c o u n t r y c o d e c a n be p r o g r a m m e d b y means of t h e f o l l o w i n g p r o c e d u r e : - open the bonnet; - t u r n t h e i g n i t i o n f r o m o n t o off ( S T O P p o s i t i o n ) , t h e n b e f o r e 1 5 s e c o n d s elapse, press 7 t i m e s in rapid s u c c e s s i o n (in less t h a n 1 0 s e c o n d s ) t h e switch ( A ) (bonnet open sensor); 5 beeps w i l l i n dicate e n t r y i n t o M A N U A L D I A G N O S I S (see page 1 5 0 of previous S e c t i o n 5 5 ) . D u r i n g t h i s stage ( 5 b e e p s ) press a n d h o l d d o w n t h e s w i t c h ( A ) . A f i n a l l o n g beep w i l l indicate a c c e p t a n c e of this action; - hold d o w n the switch (A) throughout the durat i o n of t h e l o n g beep. This l o n g b e e p c o n f i r m s start of " c o u n t r y c o d e p r o g r a m m i n g " , a n d s o t h e p o s s i b i l i t y of s u b s e q u e n t l y e n t e r i n g t h e " c o u n t r y code";P4A05DL01

release t h e s w i t c h ( A ) a n d w i t h i n 1 0 s e c o n d s press t h e same s w i t c h n times (see t a b l e o n p r e c e d i n g p a g e ) , t o select the o p e r a t i n g m o d e for t h e desired c o u n t r y ( e a c h press w i l l be a c c o m p a n i e d b y a c o n firming beep). The simplified programming the stages prior to delivery CLOSING THE MEMORY T o a v o i d t h e entry of u n a u t h o r i z e d r e m o t e c o n t r o l s , t h e m e m o r y m u s t be p r o t e c t e d ( c l o s e d ) ; t h i s o p e r a t i o n takes place a u t o m a t i c a l l y after t h e alarm system has s w i t c h e d o n / o f f 1 2 8 times. T h e m e m o r y c a n a l so be c l o s e d m a n u a l l y b y e n t e r i n g t h e access c o d e ( P a s s w o r d ) ( 4 - d i g i t n u m b e r stated o n t h e t a g a t t a c h e d t o the i g n i t i o n key w i t h r e m o t e c o n t r o l illustrated o n p a g e 2 ) , for e x a m p l e o n a n e w car b e f o r e delivery, after all t h e c o d e s of t h e r e m o t e c o n t r o l s g i v e n t o t h e C u s t o m e r have been e n t e r e d . The p r o c e d u r e for e n t e r i n g the P a s s w o r d is as f o l l o w s : 1 . Take o n e of t h e t a g s of t h e r e m o t e c o n t r o l s m e m o r i z e d in t h e receiver, t h e n press for 1 s e c o n d t h e b u t t o n o n t h e receiver: t h e LED flashes for as l o n g as t h e b u t t o n is held d o w n . 2. T h e n release the b u t t o n : after a b o u t 3 s e c o n d s , t h e LED flashes briefly, t o i n d i c a t e t h a t t h e first d i g i t of t h e Password c a n be entered. 3. Press t h e receiver b u t t o n as m a n y t i m e s as i n d i c a t e d by t h e first d i g i t of t h e P a s s w o r d ( e . g . if t h e Password is 5.2.0.3.: press 5 t i m e s ) . N o t e t h a t w h e n e v e r t h e b u t t o n is pressed, t h e L E D c o m e s o n briefly t o give visual c o n f i r m a t i o n . 4 . A b o u t 3 seconds after t h e last press of t h e b u t t o n ( t h e f i f t h in t h e e x a m p l e ) , the LED e m i t s a n o t h e r flash t o request t h e e n t r y of t h e n e x t d i g i t . 5. Proceed as described in p o i n t 3 t o enter all t h e s u b s e q u e n t d i g i t s . NOTE When the password wait for the request (see example) contains a "0", do not press the button to enter a new digit, indicated by the next flash. on the receiver, but procedure permanently deletes of the car to the Customer. the UNIVERSAL code, used during

After t h e 4 digits of t h e P a s s w o r d have been e n t e r e d , t h e LED o n t h e receiver may: - f l a s h f o r a b o u t 1 0 s e c o n d s ; t o i n d i c a t e t h a t t h e P a s s w o r d has been entered c o r r e c t l y ; - c o m e o n a n d s t a y o n f o r a b o u t 1 0 s e c o n d s ; t o i n d i c a t e t h a t t h e P a s s w o r d has n o t b e e n e n t e r e d c o r r e c t l y , so after t h e LED has g o n e o u t , t h e P a s s w o r d s h o u l d be r e - e n t e r e d c o r r e c t l y s t a r t ing from point 1. The correct entry of t h e access c o d e ( P a s s w o r d ) " c l o s e s " ( p r o t e c t s ) t h e m e m o e r y , t o p r e v e n t t h e m e m o rization of u n a u t h o r i z e d r e m o t e c o n t r o l s . In fact it is impossible t o memorize a n e w remote c o n t r o l , because after t r a n s m i t t i n g its c o d e , t h e w a r n i n g light ( L E D ) on the receiver w i l l s t o p f l a s h i n g t o indicate t h a t the o p e r a t i o n has failed; in this case t h e m e m ory has t o be " o p e n e d " , p r o c e e d i n g as described o n t h e next page.

Copyright Fiat Auto


5


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55.PROGRAMMING WITH CLOSED MEMORY If t h e m e m o r y is " c l o s e d " ( p r o t e c t e d ) , f u r t h e r rem o t e c o n t r o l c o d e s c a n o n l y be entered after t h e m e m o r y has been " o p e n e d " w i t h o n e of t h e c o d e s of t h e keys m e m o r i z e d in t h e receiver. O P E N I N G M E M O R Y AND M E M O R I Z A T I O N A NEW REMOTE CONTROL O p e n i n g the m e m o r y T o o p e n t h e m e m o r y , carry o u t t h e o p e r a t i o n s listed b e l o w in q u i c k s u c c e s s i o n : 1. press t h e b u t t o n ( 5 ) o n t h e receiver for a b o u t 2 s e c o n d s ; the L E D ( 4 ) w i l l flash f o r as l o n g as t h e b u t t o n is pressed; 2. release the b u t t o n ; after a b o u t 2 s e c o n d s , t h e LED emits a brief f l a s h t o i n d i c a t e t h a t t h e first d i g i t of t h e P a s s w o r d can be e n t e r e d ; 3. press t h e receiver b u t t o n ( 5 ) as m a n y t i m e s as i n d i c a t e d b y t h e first d i g i t of t h e P a s s w o r d ( e . g . if t h e P a s s w o r d is 5.2.0.3., press 5 t i m e s ) . N o t e t h a t w h e n e v e r t h e b u t t o n is pressed, the LED ( 4 ) c o m e s o n briefly t o give visual c o n f i r m a t i o n ; OF

P4A04DL01

1. 2. 3. 4. 5.

Transmitter w a r n i n g l i g h t ( L E D ) 4 - d i g i t access c o d e ( P a s s w o r d ) C o n t r o l b u t t o n o n transmitter W a r n i n g light (LED) on courtesy light Programming button

4. after a b o u t 2 s e c o n d s f r o m t h e last press o f t h e b u t t o n ( t h e f i f t h in t h e e x a m p l e ) , t h e LED emits a n o t h e r flash t o request t h e entry of t h e n e x t d i g i t ; 5. p r o c e e d f r o m p o i n t 3 t o enter all f o u r d i g i t s (if t h e d i g i t is " 0 " , d o n o t press the b u t t o n , b u t w a i t f o r t h e next request); 6. if t h e P a s s w o r d has been entered c o r r e c t l y ( m e m o r y o p e n e d ) , t h e L E D starts t o flash (for a b o u t 1 0 s e c o n d s ) ; if instead it c o m e s o n a n d stays o n (for a b o u t 1 0 s e c o n d s ) , t h e p r o c e d u r e w i l l have t o be repeated f r o m p o i n t 1 , as t h e p a s s w o r d has n o t been r e c o g n i z e d . M e m o r i z i n g a n e w remote c o n t r o l 7. W h i l e the LED ( 4 ) is f l a s h i n g , press a n d h o l d d o w n t h e b u t t o n ( 5 ) ; t h e LED ( 4 ) w i l l c o n t i n u e t o f l a s h ; 8. press the b u t t o n ( 3 ) o n t h e n e w r e m o t e c o n t r o l u n t i l t h e g r e e n / r e d L E D ( 4 ) o n t h e c o u r t e s y l i g h t stays o n p e r m a n e n t l y ; 9. t h e n release t h e b u t t o n ( 3 ) of t h e t r a n s m i t t e r w h e n t h e LED ( 4 ) o n t h e c o u r t e s y l i g h t stays o n p e r m a nently; 10. release t h e b u t t o n ( 5 ) o n t h e c o u r t e s y l i g h t t o c o n c l u d e t h e p r o g r a m m i n g p r o c e d u r e . If the procedure has been carried out correctly, the LED on the receiver will flash n times (where n is the selected country code number), confirming that the code has been memorized by both the receiver and the control unit; otherwise the LED comes on and stays on for 5 seconds; all the operations will thus have to be repeated starting from point 1 of the programming procedure. After the new remote control has been memorized, the memory returns to the "closed" state.

REPLACING ALARM CONTROL UNIT If o n l y t h e alarm c o n t r o l u n i t has t o be r e p l a c e d , t h e n e w part must be a c t i v a t e d b y m e m o r i z i n g at least o n e o f t h e r e m o t e c o n t r o l s p r o v i d e d , b y f o l l o w i n g t h e p r o c e d u r e d e s c r i b e d in t h e " S I M P L I F I E D P R O G R A M M I N G " s u b - s e c t i o n o n page 4 or in t h e " P R O G R A M M I N G W I T H C L O S E D M E M O R Y " s u b - s e c t i o n at t h e t o p o f this page.

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Section 55 D

Analytical chartsElectrical equipment fault diagnosis

4AS21N

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Fault diagnosisAnalytical charts

55D.Chart No. Functions involved

C h a r t (page 1)

1

Parking l i g h t s a n d w a r n i n g lamp - D i p p e d b e a m h e a d lamps - M a i n beam headlamps a n d w a r n i n g l i g h t - Parking l i g h t s - N u m b e r plate lights

C h a r t (page 19)

2

T r i m level: S - S X Electric f r o n t w i n d o w s

T r i m level: E L - E L X - G T - H G T C h a r t (page 27) 3 Electric f r o n t w i n d o w s

T r i m level: E L - E L X C h a r t (page 35) Version without alarm: S - S X - G T C h a r t (page 4 5 ) 5 Central l o c k i n g 4 Electric rear w i n d o w s

Version: E L - E L X - H G T C h a r t (page 57) 6 Central d o o r l o c k i n g a n d car d o o r s n o t s h u t w a r n i n g s y s tem T r i m level: E L - E L X - H G T C h a r t (page 7 3 ) 7 D i r e c t i o n i n d i c a t o r s a n d w a r n i n g l i g h t - Hazard w a r n i n g lights a n d w a r n i n g l i g h t - B r a k i n g lights - R e v e r s i n g lights

C h a r t (page 97)

8

V e h i c l e interior l i g h t s - I d e o g r a m l i g h t s

C h a r t (page 107)

9

Fuel level g a u g e a n d reserve w a r n i n g light - H a n d b r a k e a p p l i e d / i n s u f f i c i e n t brake f l u i d level w a r n i n g l i g h t S p e e d o m e t e r - M i l o m e t e r / t r i p meter d i s p l a y a n d z e r o i n g button - Water temperature gauge - Insufficient engine oil pressure w a r n i n g l i g h t - Front brake p a d w e a r w a r n i n g l i g h t - Rev c o u n t e r


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Fault diagnosisWiring diagrams

5 5 D.Parking lights and warning lamp - Dipped beam headlamps - Main beam headlamps and warning light - Parking lights Number plate lights - (See key at end of wiring diagrams)

* 6 0 A fuse f o r D S versions


1

Fault diagnosisLocation of components

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55D.

Parking lights and warning lamp Number plate lights Components key

Dipped beam headlamps - Main beam headlamps and warning light - Parking lights

1 Left front light cluster 2 Right front light cluster 3 Power fuse box: A 30A protective fuse for injection system (60A for DS versions) B 40A protective fuse for ignition system C 60A protective fuse for optional extras D 80A protective fuse for junction unit 4 Junction unit 5 Dipped headlamps relay feed 6 Instrument panel: E Side lights warning light G Main beam headlamps warning light 7 Steering column switch unit: D Flasher control E Switch for dipped/main beam headlamps F Switch for side lights 8 Left front earth 9 Right front earth 10 Earth for battery on bodyshell 11 Battery 12 Ignition switch

13 14 15 16 17 18 19 22 N.D.

Front right/left cables connection Left no. plate light Right no. plate light Left rear light cluster Right rear light cluster Left rear earth Right rear earth Left dashboard earth Ultrasound welding taped in cable loom

4A402N

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55D.The outside lights are not working

C h e c k c o n d i t i o n o f steering column switch unit 7

Not OK

Overhaul or r e p l a c e s t e e r i n g column switch unit 7

OK

Check the condition of the ignition switch 12

Not OK

Overhaul or r e p l a c e t h e i g n i tion switch 12

The side lights and the number plate lights are not working

C h e c k t h e c o n d i t i o n o f fuses 2 a n d 3 in t h e j u n c t i o n unit 4

Not OK

C h e c k for a s h o r t c i r c u i t in t h e system a n d replace 2 and 3

OK

C h e c k f o r v o l t a g e at t h e G c o l o u r e d cable, at c o n n e c t o r G p i n 5 of t h e j u n c t i o n u n i t 4

OK

Check the c o n d i t i o n of the c o n t r o l u n i t 4 , o v e r h a u l it or replace it

Not OK

C h e c k f o r v o l t a g e at t h e G c o l o u r e d cable f o r t h e i g n i tion switch 12

OK

Restore t h e c o n t i n u i t y f o r the G coloured cable between the ignition switch 12 and the j u n c t i o n unit 4

Not OK

4A403N


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55D.Bridge A G & G V c o l o u r e d cables at c o n . B for steering c o l u m n s w i t c h unit 7 OK C h e c k t h e c o n d i t i o n of t h e steering c o l u m n s w i t c h u n i t , o v e r h a u l it or replace it

Not O K

Check f o r v o l t a g e at t h e G V c o l o u r e d c a b l e for t h e i g n i tion s w i t c h 12

OK

Check t h e c o n d i t i o n of t h e ignition switch 12, overhaul it or replace it

Not O K

Check f o r v o l t a g e at t h e G V coloured cable connector B steering c o l . s w i t c h u n i t 7

OK

Restore c o n t i n u i t y f o r G V coloured cable between steering c o l u m n s w i t c h u n i t 7 and ignition switch 12

Not O K

Check f o r v o l t a g e at t h e A G c o l o u r e d c a b l e for t h e i g n i tion s w i t c h 12

OK

Restore c o n t i n u i t y f o r A G c o l o u r e d cable b e t w e e n i g n i t i o n s w i t c h 1 2 a n d steering c o l u m n s w i t c h u n i t 7

Not O K

Check t h e c o n d i t i o n of t h e ignition s w i t c h 12

Not OK

O v e r h a u l or switch 12

replace

the

The left front and right real side lights and the left no. plate light are not working Check t h e c o n d i t i o n o f t h e fuse 3 in t h e j u n c t i o n u n i t Not OK C h e c k f o r a short c i r c u i t in the s y s t e m a n d replace t h e fuse 3

OK

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5 5 D.C h e c k t h e c o n d i t i o n of t h e junction unit 4 Not OK Overhaul or replace junction unit 4 the

The right front and left rear side lights and right no. plate light are not working

C h e c k t h e c o n d i t i o n of t h e f u s e 2 in t h e j u n c t i o n u n i t 4

Not OK

C h e c k f o r a s h o r t c i r c u i t in t h e system a n d replace t h e fuse 2

OK

C h e c k t h e c o n d i t i o n of t h e j u n c t i o n unit 4

Not OK

Overhaul or replace t h e c o n t r o l unit 4

The left front side light is not working

C h e c k t h e c o n d i t i o n of t h e bulb

Not OK

Replace t h e b u l b

OK

C h e c k t h e c o n d i t i o n of t h e b u l b holder

Not OK

Replace t h e b u l b h o l d e r

OK

C h e c k for v o l t a g e at t h e G N c o l o u r e d cable f o r t h e left f r o n t l i g h t cluster 1

OK

Overhaul or replace t h e l i g h t cluster 1

4A406N


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55D.

4Not O K

4

Check f o r v o l t a g e at t h e G N coloured cable connector D pin 1 7 o f t h e j u n c t i o n u n i t 4

OK

Restore t h e c o n t i n u i t y f o r the G N coloured cable bet w e e n the junction unit 4 a n d t h e l i g h t cluster 1

Not O K

Check t h e c o n d i t i o n of t h e junction unit 4

4

Not OK

O v e r h a u l or replace j u n c t i o n unit 4

the

The right front light is not working

Check t h e c o n d i t i o n of t h e bulb

Not OK


OK

Check t h e c o n d i t i o n of t h e bulb h o l d e r

Not OK

Replace t h e b u l b h o l d e r

OK

Check f o r v o l t a g e at t h e GR c o l o u r e d cable for t h e r i g h t front l i g h t cluster 2

OK

O v e r h a u l or replace t h e light cluster 2

Not O K

46Print no. 506.670/02

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55D.C h e c k f o r v o l t a g e at t h e GR coloured cable connector D p i n 1 3 of t h e j u n c t i o n u n i t 4 OK Restore t h e c o n t i n u i t y o f t h e GR c o l o u r e d c a b l e b e t w e e n the junction unit 4 a n d t h e light cluster 2

Not OK

C h e c k t h e c o n d i t i o n of t h e junction unit 4

Not OK

O v e r h a u l or replace junction unit 4

the

The left rear side light is not working


Not OK


OK


Not OK

Overhaul or replace t h e b u l b holder

OK

C h e c k for v o l t a g e at t h e G N c o l o u r e d cable f o r t h e left rear light cluster 1 6

OK

Overhaul or replace t h e l i g h t cluster 1 6

Not OK

C h e c k for v o l t a g e at t h e G N c o l o u r e d cable c o n n e c t o r G p i n 1 of t h e j u n c t i o n u n i t 4

OK

Restore t h e c o n t i n u i t y f o r the GN coloured cable b e tween the junction unit 4 a n d t h e left rear l i g h t c l u s t e r 16

4A407N


1


Bravo-Brava

55D.Not O K

Check t h e c o n d i t i o n o f t h e junction unit 4

N o t OK


the

The right rear side light is not working


Not OK


OK

Check t h e c o n d i t i o n o f t h e bulb h o l d e r

N o t OK

O v e r h a u l or replace t h e b u l b holder

OK

Check f o r v o l t a g e at t h e G R c o l o u r e d cable of t h e r i g h t rear l i g h t cluster 17

OK

O v e r h a u l or replace t h e right rear l i g h t cluster 1 7

Not O K

Check f o r v o l t a g e at t h e GR coloured cable connector G pin 8 o f t h e j u n c t i o n u n i t 4

OK

Restore t h e c o n t i n u i t y o f t h e GR c o l o u r e d c a b l e b e t w e e n the j u n c t i o n unit 4 a n d the r i g h t rear light cluster 1 7

Not O K


Not OK


the

8

Print no,

506.670/02

Bravo-Brava


5 5 D.The side lights warning light is not working

C h e c k f o r v o l t a g e at t h e G N c o l o u r e d cable, c o n n e c t o r J pin 3 of t h e junction unit 4

Not OK

O v e r h a u l or r e p l a c e junction unit 4

the

OK

Check f o r v o l t a g e at t h e G N c o l o u r e d cable, c o n n e c t o r B pin 3 of t h e instrument panel 6

Not OK

Restore t h e c o n t i n u i t y f o r the GN coloured cable bet w e e n t h e i n s t r u m e n t panel 6 a n d the control unit 4

OK

Check t h e c o n d i t i o n o f t h e w a r n i n g l i g h t E in t h e i n s t r u m e n t panel 6

N o t OK

Replace t h e w a r n i n g l i g h t E in t h e i n s t r u m e n t p a n e l 6

OK

Check t h e c o n d i t i o n o f t h e i n s t r u m e n t panel 6

Not OK

O v e r h a u l or replace t h e i n s t r u m e n t panel 6

Both the no. plate lights are not working


Not OK


the

The left no. plate light is not working

Check t h e c o n d i t i o n o f t h e bulb

Not OK


4A409N


9


Bravo-Brava

55D.OK

Check t h e c o n d i t i o n of t h e bulb holder

Not OK


OK

Check f o r v o l t a g e at t h e GR c o l o u r e d cable, f o r t h e left no. plate light 1 4

OK

O v e r h a u l or replace t h e l i g h t cluster f o r t h e n o . plate 1 4

Not OK

Bridge t h e N c o l o u r e d cable at t h e left n o . plate l i g h t 1 4 w i t h an earth

Ok

Restore t h e c o n t i n u i t y of t h e N coloured cable between t h e left n o . plate l i g h t 1 4 a n d t h e left rear earth 1 8

Not OK

Check f o r v o l t a g e at t h e GR c o l o u r e d cable, c o n n e c t o r E pin 1 0 o f t h e j u n c t i o n unit 4

OK

Restore t h e c o n t i n u i t y o f t h e GR c o l o u r e d c a b l e b e t w e e n the junction unit 4 and t h e left n o . plate l i g h t 1 4

Not OK

Check t h e c o n d i t i o n o f t h e j u n c t i o n unit 4 The right no. plate light is not working Check t h e c o n d i t i o n o f t h e bulb

Not OK


the

Not OK


OK

10

Print no.

506.670/02

Bravo-Brava


55D.Check t h e condition of the bulb holder N o t OK O v e r h a u l or replace t h e b u l b holder

OK

Check f o r v o l t a g e at t h e G N c o l o u r e d cable, f o r t h e r i g h t no. plate light 1 5

OK

O v e r h a u l or replace t h e l i g h t cluster for t h e n o . p l a t e 1 5

Not OK

Bridge t h e N coloured cablet at t h e right n o . plate light 1 5 w i t h an earth

OK

Restore t h e c o n t i n u i t y o f t h e N coloured cable between t h e right n o . p l a t e l i g h t 1 5 a n d t h e left rear e a r t h 1 8

Not OK

Check f o r v o l t a g e at t h e G N c o l o u r e d cable, c o n n e c t o r G pin 8 o f t h e j u n c t i o n u n i t 4

OK

Restore t h e c o n t i n u i t y the GN coloured cable t w e e n the j u n c t i o n unit t h e right n o . p l a t e l i g h t

for be4 & 15

Not OK


Not OK


the

Both the dipped headlamps are not working Check t h e c o n d i t i o n o f fuses 4 a n d 5 in t h e j u n c t i o n u n i t 4 Not OK C h e c k for a s h o r t c i r c u i t in t h e system a n d r e p l a c e t h e fuses 4 a n d 5

OK

Check t h e c o n d i t i o n o f t h e j u n c t i o n unit 4

Not OK


the


11


Bravo-Brava

55D.Both the (lipped headlamps are not working when operaled by the steering column switch unit

Bridge HR & C B c o l o u r e d cables at c o n n e c t o r B f o r steering c o l . s w i t c h unit 7

OK

Overhaul or replace s t e e r i n g column s w i t c h unit 7

Not OK

Check f o r v o l t a g e at t h e H R c o l o u r e d cable, c o n n e c t o r F pin 1 of t h e j u n c t i o n unit 4

Not OK

Restore t h e c o n t i n u i t y o f t h e HR c o l o u r e d cable b e t w e e n the junction unit 4 & the steering c o l . s w i t c h u n i t 7

OK


Not OK


the

Both the dipped headlamps are not working with the main beam headlamps on

Bridge t h e R a n d HR c o l o u r e d cables at t h e d i p p e d headlamps relay 5

OK

O v e r h a u l or replace t h e relay 5

Not O K

Bridge t h e R a n d LR c o l oured cables at relay 5

OK

O v e r h a u l o r replace t h e relay 5

Not OK

Bridge t h e N c o l o u r e d c a b l e at relay 5 w i t h an earth

OK

Restore t h e c o n t i n u i t y o f t h e N coloured cable b e t w e e n t h e relay 5 a n d t h e earth o n dashboard 2 2

12

Print no.

506.670/02

Bravo-Brava


55D.Not OK

C h e c k f o r v o l t a g e at t h e R c o l o u r e d cable at t h e relay 5

Not OK

Restore t h e c o n t i n u i t y of t h e R coloured cable between t h e relay 5 a n d t h e u l t r a sound welding

OK

C h e c k f o r v o l t a g e at t h e LR c o l o u r e d cable f o r relay 5

Not OK

Restore t h e c o n t i n u i t y of t h e LR c o l o u r e d c a b l e b e t w e e n t h e relay 5 a n d t h e c o n n e c t o r F of t h e j u n c t i o n u n i t 4 or overhaul t h e j u n c t i o n unit 4

OK

C h e c k f o r v o l t a g e at t h e HR c o l o u r e d cable, c o n n e c t o r F pin 2 o f t h e j u n c t i o n u n i t 4

Not OK

Restore t h e c o n t i n u i t y o f t h e HR c o l o u r e d c a b l e b e t w e e n the junction unit 4 and the relay 5

OK


Not OK


the

The left dipped headlamp is not working

Check the condition of the fuse 5 in t h e j u n c t i o n u n i t 4

Not OK

C h e c k for a s h o r t c i r c u i t in t h e system a n d replace t h e fuse 5

OK


Not OK



13


Bravo-Brava

55D.OK

Check t h e c o n d i t i o n of t h e b u l b holder

Not OK


OK

Check f o r v o l t a g e at t h e H N c o l o u r e d cable f o r t h e left f r o n t l i g h t cluster 1

OK

O v e r h a u l or replace t h e left f r o n t l i g h t cluster 1

Not OK

Check for v o l t a g e at t h e H N coloured cable, connector C pin 5 of t h e j u n c t i o n u n i t 4

OK

Restore t h e c o n t i n u i t y o f t h e H N c o l o u r e d cable b e t w e e n the junction unit 4 and the left f r o n t l i g h t cluster 1

Not OK


Not OK


the

The right dipped headlamp is not working

Check t h e c o n d i t i o n of t h e fuse 6 in t h e j u n c t i o n u n i t 4

Not OK

Check f o r a s h o r t c i r c u i t in t h e system a n d replace t h e fuse 6

OK


Not OK


14

Print no. 506.670/02

Bravo-Brava


55D.OK


Not OK


OK

C h e c k f o r v o l t a g e at t h e H c o l o u r e d cable f o r t h e r i g h t f r o n t l i g h t cluster 2

OK

Overhaul or replace t h e r i g h t f r o n t light c l u s t e r 2

Not OK

C h e c k f o r v o l t a g e at t h e H c o l o u r e d cable, c o n n e c t o r C p i n 4 of t h e j u n c t i o n unit 4

OK

Restore t h e c o n t i n u i t y f o r the H coloured cable between the j u n c t i o n unit 4 a n d the r i g h t f r o n t l i g h t c l u ster 2

Not OK


Not OK

Overhaul o r replace junction unit 4

the

The left dipped headlamp and the warning light are not working

C h e c k t h e c o n d i t i o n of t h e f u s e 7 in the j u n c t i o n unit 4

Not OK

C h e c k for a s h o r t c i r c u i t in t h e system a n d replace t h e fuse 7

OK


Not OK

O v e r h a u l o r replace junction unit 4

the

4A415N


15


Bravo-Brava

55D.The left main beam headlamp is not working

Check t h e c o n d i t i o n o f t h e bulb

Not OK


OK

Check t h e c o n d i t i o n of t h e bulb h o l d e r

Not OK


OK

Check f o r v o l t a g e at t h e V N c o l o u r e d cable for t h e left front l i g h t cluster 1

OK

O v e r h a u l or replace t h e left f r o n t l i g h t cluster 1

Not O K

Check f o r v o l t a g e at t h e V N coloured cable connector C pin 6 o f t h e j u n c t i o n u n i t 4

OK

Restore t h e c o n t i n u i t y f o r the V N c o l o u r e d c a b l e b e tween the junction unit 4 and t h e left f r o n t l i g h t c l u s ter 1

Not O K


Not OK


the

The right main beam headlamp is not working

Check t h e c o n d i t i o n o f t h e fuse 6 in t h e j u n c t i o n u n i t 4

Not OK

C h e c k f o r a short c i r c u i t in the s y s t e m a n d replace t h e fuse 6

416Print no. 506.670/02

Bravo-Brava


55D.OK

Check the condition of the bulb

Not OK


OK


Not OK


OK

C h e c k f o r v o l t a g e at t h e V c o l o u r e d cable f o r t h e r i g h t f r o n t light cluster 2

OK

Overhaul or replace t h e r i g h t f r o n t light cluster 2

Not OK

C h e c k for v o l t a g e at t h e V c o l o u r e d cable c o n n e c t o r C p i n 7 of t h e j u n c t i o n u n i t 4

OK

Restore t h e c o n t i n u i t y f o r the V coloured cable between the junction unit 4 and the right front light c l u ster 2

Not OK


Not OK

Overhaul or replace junction unit 4

the

4A417N


17


Bravo-Brava

55D.The main beam headlamps warning light is not working Check f o r v o l t a g e at t h e V N c o l o u r e d cable c o n n e c t o r J pin 6 o f t h e j u n c t i o n u n i t 4 Not OK O v e r h a u l or replace j u n c t i o n unit 4 the

OK

Check f o r v o l t a g e at t h e V N c o l o u r e d cable, c o n n e c t o r B pin 1 o f t h e i n s t r u m e n t p a n el 6

Not OK

Restore t h e c o n t i n u i t y f o r t h e V N c o l o u r e d cable b e t w e e n t h e i n s t r u m e n t panel 6 and the junction unit 4

OK

Check t h e c o n d i t i o n o f t h e w a r n i n g l i g h t G in t h e i n s t r u m e n t panel 6 or c h e c k the c o n d i t i o n of t h e i n s t r u ment p a n e l 6

Not OK

Replace t h e w a r n i n g l i g h t G or o v e r h a u l t h e i n s t r u m e n t panel 6

4A418N

18

Print no.

506.670/02

Bravo-Brava


55D.Trim Level: S - SX Electric front windows - (See key at end of wiring diagrams)

' llllll1130A40A 60A80A " L

91

LH]RN

72

N.D.2 1 R R R - - R

4 3 2 1

m

N.D.

N.D.

RN CB

[ a ] 76Beze-

35 l s 75- R R R - * R R BR-RU-RU-RU-

3677\m\-ZB

N.D.

-RU-

74 [ a ]

N.D.^-BGR ij-ZGII

RZB' -RU-BR-

C

C

-CB-CB-

| N.D.

n

CB

12

22

* 6 0 A fuse f o r D S v e r s i o n sP4A037N02


19


Bravo-Brava

55D.

P4A039N02

Trim Level: S - SX Electric front windows Components key 3 Power fuse box: A 30A protective fuse for injection system (60A for DS versions) B 40A protective fuse for ignition system C 60A protective fuse for optional extras D 80A protective fuse for junction unit 4 Junction unit 10 Earth for battery on bodyshell 11 Battery 12 Ignition switch 22 Left dashboard earth 35 Dashboard/left front door cables connection 36 Dashboard/right front door cables connection 72 30A protective fuse for electric front windos 73 Left front electric window control panel 74 Right electric front window control panel 75 Right front electric window control panel on left front door 76 Left front electric window motor 77 Right front electric window motor 91 Power relay N.D. Ultrasound welding taped in cable loom

20

Print no. 506.670/02

Bravo-Brava


55D.The electric front windows are not working

C h e c k t h e c o n d i t i o n of t h e f u s e 7 2 p r o t e c t i n g t h e electric w i n d o w s

Not OK

Check for a s h o r t c i r c u i t in t h e system a n d replace t h e fuse 7 2

OK

Bridge t h e R c o l o u r e d c a b l e at t h e electric w i n d o w s relay feed 91

OK

Overhaul or r e p l a c e t h e electric w i n d o w s relay 91

N o t OK

Bridge t h e R and RN c o l o u r e d cables ( p i n 3 0 ) at t h e relay 91

OK

Overhaul or r e p l a c e t h e electric w i n d o w s relay 9 1

Not OK

Bridge t h e N coloured cable at t h e electric w i n d o w s relay 91 w i t h a n earth

OK

Restore t h e c o n t i n u i t y o f t h e N coloured cable b e t w e e n t h e electric w i n d o w s relay 91 a n d t h e earth o n d a s h board 2 2

N o t OK

Check f o r v o l t a g e at t h e R c o l o u r e d cable ( p i n 3 0 ) f o r t h e electric w i n d o w s relay 91

Not OK

Restore t h e c o n t i n u i t y o f t h e R coloured cable between t h e electric w i n d o w s relay 91 a n d t h e u l t r a s o u n d w e l d ing

OK

C h e c k f o r v o l t a g e at t h e R N c o l o u r e d cable at t h e e l e c tric w i n d o w s relay 91

Not OK

Restore the continuity for the RN coloured cable between the electric w i n d o w s relay 91 and the junction unit 4 or overhaul the control unit 4


21


Bravo-Brava

55D.OK

Check f o r v o l t a g e at o n e of the R cable for t h e electric w i n d o w s protective fuse 7 2

Not OK

Restore t h e c o n t i n u i t y of t h e R coloured cable between t h e f u s e 7 2 a n d t h e electric w i n d o w s relay 9 1

OK

Check f o r v o l t a g e at t h e R c o l o u r e d cable f o r t h e c o n nector 3 6

Not OK

Restore t h e c o n t i n u i t y of t h e R coloured cable between t h e fuse 7 2 a n d t h e u l t r a sound welding towards the connectors 35 and 36

OK

A l t e r n a t e l y bridge t h e N c o l oured cables at control panels 7 5 a n d 7 3 w i t h an earth

OK

Restore c o n t i n u i t y f o r t h e N c o l o u r e d cables between t h e c o n t r o l panels 7 5 & 7 3 a n d t h e earth o n dash 2 2

The left front electric window is not working Bridge t h e R / B G a n d Z G / N c o l o u r e d cables at t h e left electric w i n d o w s control panel 7 3 ( w i t h t h e c o n n e c tor f o r t h e c o n t r o l panel d i s c o n n e c t e d f r o m its h o u s i n g ) OK O v e r h a u l or replace t h e left electric window control panel 7 3

Not OK

Bridge t h e R/ZG a n d B G / N c o l o u r e d cables at t h e left electric window control panel 7 3 ( w i t h t h e c o n n e c tor f o r t h e c o n t r o l panel d i s c o n n e c t e d f r o m its h o u s i n g )

OK

O v e r h a u l or replace t h e left electric window control panel 7 3

Not OK

22

Print no. 506.670/02

Bravo-Brava


55D.

C h e c k f o r v o l t a g e at t h e R c o l o u r e d cable f o r t h e left electric window control panel 7 3

Not OK

Restore t h e c o n t i n u i t y of t h e R coloured cable between t h e left electric window c o n t r o l panel 7 3 a n d t h e u l trasound welding

OK

B r i d g e t h e N c o l o u r e d cable at t h e left electric w i n d o w c o n t r o l panel 7 3 w i t h an earth

OK

Restore t h e c o n t i n u i t y of t h e N coloured cable between t h e left electric window c o n t r o l panel 7 3 a n d t h e u l trasound welding

Not OK

Bridge t h e BG coloured cable b e t w e e n t h e left electric w i n d o w control panel 73 and t h e left electric w i n d o w motor 7 6 (without disconnecting the connector)

OK

Restore t h e c o n t i n u i t y f o r the BG coloured cable bet w e e n t h e left electric w i n d o w control panel 7 3 a n d t h e left electric w i n d o w m o tor 7 6

Not O K

B r i d g e t h e ZG c o l o u r e d c a ble b e t w e e n t h e left electric w i n d o w control panel 73 and t h e left electric w i n d o w motor 7 6 ( w i t h o u t disconnecting the connector)

OK

Restore t h e c o n t i n u i t y f o r the Z G coloured cable bet w e e n t h e left electric w i n d o w control panel 7 3 a n d t h e left electric w i n d o w m o tor 7 6

Not O K

Check the condition of the left electric w i n d o w m o t o r 76

Not OK

Replace t h e left w i n d o w motor 76

electric


23


Bravo-Brava

55D.The right front electric window is not working when operated by the driver's side control panel Check f o r v o l t a g e at t h e R coloured cable for the right electric window control panel 7 5 Not OK Restore t h e c o n t i n u i t y o f t h e R c o l o u r e d cable b e t w e e n the r i g h t electric w i n d o w control panel 7 5 and t h e u l trasound w e l d i n g

OK

Check t h e c o n d i t i o n of t h e right electric w i n d o w c o n trol panel 7 5

Not OK

O v e r h a u l or replace t h e r i g h t electric window control panel 7 5

The right front electric window is not working opeiated by the passenger side control panel Check f o r v o l t a g e at t h e R c o l o u r e d c a b l e of c o n n e c t o r 36 Not OK Restore t h e c o n t i n u i t y o f t h e R c o l o u r e d cable b e t w e e n the c o n n e c t o r 3 6 a n d t h e u l trasound welding

OK

Check f o r v o l t a g e at t h e R c o l o u r e d c a b l e at t h e electric w i n d o w c o n . panel 7 4

Not OK

Restore t h e c o n t i n u i t y o f t h e R c o l o u r e d cable b e t w e e n c o n t r o l panel 7 4 a n d c o n nector 3 6

OK

Check t h e c o n d i t i o n of t h e electric window control panel 7 4

Not OK

O v e r h a u l or replace t h e electric window control panel 7 4

The right front electric window is not working Bridge t h e N c o l o u r e d c a b l e at t h e electric w i n d o w c o n trol panel 7 5 w i t h an earth OK Restore t h e c o n t i n u i t y o f t h e N c o l o u r e d cable b e t w e e n t h e electric w i n d o w c o n t r o l panel 7 5 a n d t h e u l t r a s o u n d welding

4A424N

24

Print no. 506.670/02

Bravo-Brava


5 5 D.Not OK

Extract t h e c o n n e c t o r s for t h e electric w i n d o w c o n t r o l panels 7 5 a n d 7 4 f r o m their housings, bridge t h e R V a n d C c o l o u r e d cables at t h e connector for t h e control panel 7 4 a n d insert an o h m meter at t h e RV a n d C cables for t h e c o n t r o l panel 7 5 connector

N o t OK

Restore t h e c o n t i n u i t y f o r t h e RV a n d C c o l o u r e d c a bles b e t w e e n t h e c o n t r o l panels 7 5 a n d 7 4

OK

Bridge the ZB coloured cable b e t w e e n t h e electric w i n d o w c o n t r o l panel 7 4 a n d t h e electric window motor 77

OK

Restore t h e c o n t i n u i t y f o r the Z B coloured cable b t w n the control panel 7 4 & t h e electric w i n d o w m o t o r 7 7

Not OK

B r i d g e t h e BR c o l o u r e d c a ble b e t w e e n electric w i n d o w control panel 7 4 & electric w i n d o w m o t o r 7 7

OK

Restore t h e c o n t i n u i t y f o r t h e BR c o l o u r e d c a b l e b e t w e e n the c o n t r o l panel 7 4 a n d t h e electric window motor 77

Not OK

Extract t h e c o n n e c t o r f o r t h e electric window control panel 7 5 f r o m its h o u s i n g , bridge both the R/RV and C / N coloured cables

OK


Not OK


25


Bravo-Brava

55D.

Extract t h e c o n n e c t o r f o r t h e electric window control panel 7 5 f r o m its h o u s i n g , bridge b o t h t h e R / C a n d R V / N c o l o u r e d cables

OK

O v e r h a u l or replace t h e c o n trol panel 7 5

Not O K

Extract t h e c o n n e c t o r f o r t h e electric window control panel 7 4 f r o m its h o u s i n g , bridge t h e R V / Z B a n d C / B R c o l o u r e d cables

OK


Not OK

Extract t h e c o n n e c t o r f r o m the c o n t r o l panel 7 4 a n d bridge t h e R V / B R a n d C / Z B c o l o u r e d cables

OK

O v e r h a u l or replace electric w i n d o w control pan. 7 4

Not OK

Check c o n d i t i o n of r i g h t electric w i n d o w m o t o r 7 7

Not OK

O v e r h a u l or replace t h e electric w i n d o w m o t o r 7 7

4A426N

26

Print no.

506.670/02

Bravo-Brava


55D.Trim Level. EL - ELX - GT - HGT Electric front windows - (See key at end of wiring diagrams)

' 1111II1130A40A ] n 60A80A EL

72xi

N.D.-13- R 4 3 2 1

R

R

H

N.D.

CBI

BG-

ZG-

35 L]75- R -RUN -RU R RU-

N.D.

35

77^]- BR-ZB-

I_:.R0---RU

N.D.

T-

L] 73N.D.ehCB1

74 [ ]- R BG -ZG CBCNCB -CN BGZGZ B

R -CN-

c - c

c

RU-BR-fe-

N.D.-CB-CB-

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27


Bravo-Brava

55D

Components key 3 Power fuse box: A 30A protective fuse for injection system (60A for DS versions) B 40A protective fuse for ignition system C 60A protective fuse for optional extras D 80A protective fuse for junction unit 4 Junction unit 10 Earth for battery on bodyshell 11 Battery 12 Ignition switch 22 Left dashboard earth 35 Dashboard/left front door cables connection 36 Dashboard/right front door cables connection 71 Electric front windows control unit 72 30A protective fuse for electric front windos 73 Left front electric window control panel 74 Right electric front window control panel 75 Right front electric window control panel on left front door 76 Left front electric window motor 77 Right front electric window motor N.D. Ultrasound welding taped in cable loom

4A428N

28

Print no.

506.670/02

Bravo-Brava


55D.The electric front windows are not working

C h e c k t h e c o n d i t i o n of t h e f u s e 7 2 p r o t e c t i n g t h e electric w i n d o w s

Not OK

C h e c k f o r a s h o r t c i r c u i t in t h e system a n d replace t h e fuse 7 2

OK

B r i d g e t h e N c o l o u r e d cable at t h e electric w i n d o w s c o n t r o l unit 71 w i t h a n earth

OK

Restore c o n . o f N c o l o u r e d cable b e t w e e n electric w i n d o w s c o n . u n i t 71 & e a r t h on dashboard 2 2

N o t OK

C h e c k f o r v o l t a g e at o n e of t h e R c o l o u r e d cables f o r fuse 7 2

Not OK

Restore t h e c o n t i n u i t y o f t h e R coloured cable between t h e fuse 7 2 a n d t h e u l t r a sound welding

OK

C h e c k f o r v o l t a g e at t h e R c o l o u r e d cable f o r t h e e l e c tric w i n d o w s c o n t r o l u n i t 71

Not OK

Restore t h e c o n t i n u i t y o f t h e R coloured cable between t h e electric w i n d o w s c o n t r o l u n i t 71 a n d t h e f u s e 7 2 o r check the condition of t h e fuse holder

OK

C h e c k f o r v o l t a g e at t h e C c o l o u r e d cable f o r t h e e l e c tric w i n d o w s c o n t r o l u n i t 71

Not OK

Restore t h e c o n t i n u i t y f o r the C coloured cable b e t w e e n t h e electric w i n d o w s control unit 71 a n d t h e junction unit 4 connector I p i n 3, or c h e c k t h e c o n d i t i o n of t h e j u n c t i o n u n i t 4

OK


29


Bravo-Brava

55D.Check f o r v o l t a g e at t h e R N c o l o u r e d cable at t h e c o n t r o l unit 7 1 Not OK O v e r h a u l or replace t h e c o n trol unit 71

OK

Check f o r v o l t a g e at t h e R c o l o u r e d cable f o r c o n n e c tor 3 6

Not OK

Restore t h e c o n t i n u i t y f o r the RN coloured cable bet w e e n t h e c o n t r o l u n i t 71 and the ultrasound w e l d i n g

OK

Bridge N c o l o u r e d cables at el. w i n d o w c o n t r o l panels 7 5 & 7 3 w i t h an earth

Not OK

O v e r h a u l or replace t h e electric window control panels 7 5 a n d 7 3

OK

Bridge t h e N c o l o u r e d c a b l e at c o n n e c t o r 3 5 w i t h a n earth

Not OK

Restore t h e c o n t i n u i t y of t h e N coloured cable between the connector 3 5 and the u l trasound welding

OK

Check c o n d . of N c o l o u r e d cable b t w n c o n n e c t o r 3 5 & earth o n dash 2 2

Not OK

Restore c o n t i n u i t y of t h e N c o l o u r e d cable b e t w e e n t h e c o n n e c t o r & t h e earth 2 2

The left electric window is not working

Check f o r v o l t a g e at t h e R c o l o u r e d cable for t h e e l e c tric w i n d o w c o n t r o l panel 73

N o t OK

Restore t h e c o n t i n u i t y o f t h e R c o l o u r e d cable b e t w e e n the c o n t r o l panel 7 3 a n d t h e ultrasound welding

OK4A430N

30

Print no. 506.670/02

Bravo-Brava


5 5 D.Bridge t h e N coloured cable for t h e c o n t r o l panel 7 3 w i t h an earth 7 1 OK Restore t h e c o n t i n u i t y o f t h e N coloured cable b e t w e e n t h e c o n t r o l panel 7 3 a n d t h e ultrasound w e l d i n g

Not OK

Extract t h e c o n n e c t o r f o r t h e c o n t r o l panel 7 3 f r o m its housing, bridge the C B / R a n d N / C N c o l o u r e d cables

OK

O v e r h a u l or replace t h e electric w i n d o w s control panel 7 3

Not OK

Extract t h e c o n n e c t o r f o r t h e c o n t r o l panel 7 3 f r o m its housing, bridge the R / C N a n d N / C B c o l o u r e d cables

OK

Overhaul or r e p l a c e t h e electric w i n d o w s control panel 7 3

Not OK

Extract t h e c o n n e c t o r s f o r t h e c o n t r o l panel 7 3 a n d f o r t h e electric w i n d o w c o n t r o l panel 7 1 f r o m their h o u s i n g , bridge C N / C B coloured c a bles at c o n t r o l unit 71 a n d insert an o h m m e t e r b e t w e e n C N / C B c o l o u r e d cables at c o n t r o l panel 7 3 c o n n e c t o r

Not OK

Restore t h e c o n t i n u i t y f o r the C N / C B coloured cables between the control panel 73 a n d the control unit 71

OK

Extract c o n s , f o r electric w i n d o w motor 76 & control u n i t 71 f r o m their h o u s i n g , bridge B G / Z G coloured c a bles at c o n . u n i t 71 & insert ohmmeter btwn BG/ZG c o l o u r e d cables at c o n n e c tor f o r e l . w i n d o w m o t o r 7 6

Not OK

Restore c o n t . f o r B G / Z G c o l o u r e d cables b t w n m o t o r 76 & control unit 71


31


Bravo-Brava

55D.OK

Check t h e c o n d i t i o n of t h e electric w i n d o w m o t o r 7 6

Not OK


OK

Check t h e c o n d i t i o n of t h e electric w i n d o w c o n t r o l u n i t 71

Not OK

Replace t h e electric d o w s c o n t r o l u n i t 71

win-

The right front electric window is not working operated by the drivel's control panel Check f o r v o l t a g e at t h e R c o l o u r e d cable f o r t h e right electric window control panel 7 5 Not OK Restore t h e c o n t i n u i t y o f t h e R c o l o u r e d cable b e t w e e n t h e right electric w i n d o w c o n t r o l panel 7 5 a n d t h e u l trasound w e l d i n g

OK

Check t h e c o n d i t i o n of t h e right electric w i n d o w c o n trol panel 7 5

Not OK

O v e r h a u l or replace t h e r i g h t electric window control panel 7 5

The right front electric window is not working operated by the passenger control panel Check f o r v o l t a g e at t h e R c o l o u r e d cable f o r c o n n e c tor 3 6 Not OK Restore c o n t i n u i t y o f R c o l o u r e d cable b t w n c o n nector 3 6 & ultrasound welding

OK

Check f o r v o l t a g e at t h e R c o l o u r e d cable at t h e electric w i d o w s c o u r t e s y l i g h t 74

Not OK

Restore c o n t i n u i t y of R coloured cable b t w n control panel 7 4 & c o n n e c t o r 3 6

4A432N

32

Print no. 506.670/02

Bravo-Brava


55D.OK

Check t h e c o n d i t i o n o f t h e electric window control panel 7 4

N o t OK


The right front electric window is not working Bridge t h e N coloured cable at t h e electric w i n d o w c o n trol panel 7 5 w i t h a n earth OK Restore t h e c o n t i n u i t y o f t h e N coloured cable b e t w e e n t h e electric w i n d o w c o n t r o l panel 7 5 a n d t h e u l t r a s o u n d welding

Not OK

Extract t h e c o n n e c t o r s f o r t h e electric w i n d o w c o n t r o l panels 7 5 & 7 4 f r o m their h o u s i n g s , b r i d g e t h e RV a n d C c o l o u r e d cables at t h e c o n n e c t o r f o r panel 7 4 a n d insert an o h m m e t e r at t h e RV a n d C cables at t h e c o n trol panel 7 5 c o n n e c t o r

Not OK

Restore c o n t i n u i t y f o r RV & C c o l o u r e d cables b e t w e e n c o n t r o l panels 7 5 & 7 4

OK

Bridge Z B c o l o u r e d c a b l e b t w n electric w i n d o w c o n trol panel 7 4 & electric w i n d o w motor 77

OK

Restore t h e c o n t i n u i t y f o r ZB coloured cable between c o n t r o l panel 7 4 & electric w i n d o w motor 77

Not OK

Bridge BR c o l o u r e d c a b l e b e t w e e n electric window c o n t r o l panel 7 4 a n d electric w i n d o w motor 77

OK

Restore t h e c o n t i n u i t y f o r BR c o l o u r e d c a b l e b e t w e e n c o n t r o l panel 7 4 & e l e c t r i c w i n d o w motor 77


33


Bravo-Brava

55D.Not OK

Extract t h e c o n n e c t o r f o r t h e electric window control panel 7 5 f r o m its h o u s i n g , bridge both t h e R/RV & C / N c o l o u r e d cables

OK

Overhaul or replace t h e electric window control panel 7 5

Not OK

Extract t h e c o n n e c t o r for t h e electric window control panel 7 5 f r o m its h o u s i n g , bridge the R/C & R V / N c o l o u r e d cables

OK

Overhaul or replace t h e c o n t r o l panel 7 5

Not OK

Extract t h e c o n n e c t o r for t h e electric window control panel 7 4 f r o m its h o u s i n g , bridge the RV/ZB & C / B R c o l o u r e d cables

OK

Overhaul or replace t h e electric window control panel 7 4

Not OK

Extract t h e c o n n e c t o r f o r c o n t r o l panel 7 4 f r o m its h o u s i n g & bridge R V / B R & C / Z B c o l o u r e d cables

OK

Overhaul or replace electric w i n d o w control pan. 7 4

Not OK

Check condition of right electric w i n d o w m o t o r 7 7

Not OK


34

Print no. 506.670/02

Bravo-Brava


5 5 D.Trim Level: EL - ELX Electric rear windows - (See key at end of wiring diagrams)

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35

Location of components

Fault diagnosis

Bravo-Brava

55D.

Trim Level: EL - ELX Electric rear windows Components key 3 Power fuse box: A 30A protective fuse for injection system (60A for DS versions) B 40A protective fuse for ignition system C 60A protective fuse for optional extras D 80A protective fuse for junction unit 4 Junction unit 10 Earth for battery on bodyshell 11 Battery 12 Ignition switch 22 Left dashboard earth 28A Dashboard/longitudinal cables connection 35 Dashboard/left front door cables connection 78 Left rear electric window control on left front door 79 Right rear electric window control on left front door 80 Electric rear windows inhibitor switch 81 30A protective fuse for electric rear windows 82 Left rear electric window control panel on left rear door 83 Right rear electric window control panel on right rear door 84 Left rear electric window motor 85 Right rear electric window motor 86 Longitudinal/left rear door cables connection 87 Longitudinal/right rear door cables connection 91 Power relay N.D. Ultrasound welding taped in cable loom

4A436N

36

Print no.

506.670/02

Brava


55D.The electric rear windows are not working

C h e c k t h e c o n d i t i o n of t h e electric rear w i n d o w s p r o t e c t i v e fuse 8 1

Not OK

C h e c k f o r a s h o r t c i r c u i t in t h e system a n d replace t h e f u s e 81

OK

C h e c k for v o l t a g e at t h e R c o l o u r e d cable f o r fuse 81

Not OK

Restore t h e c o n t i n u i t y o f t h e R coloured cable between t h e fuse 8 1 a n d t h e u l t r a sound welding

OK

C h e c k f o r v o l t a g e at t h e M c o l o u r e d cable f o r c o n n e c tor 3 5

Not OK

Restore c o n t i n u i t y f o r M c o l o u r e d c a b l e b t w n f u s e 81 & c o n n e c t o r 3 5 or o v e r h a u l f u s e holder 81

OK

C h e c k for v o l t a g e at t h e M c o l o u r e d cable at t h e electric rear w i n d o w s i n h i b i t o r button 80

Not OK

Restore c o n t i n u i t y f o r M coloured cable b t w n button 80 & connector 35

OK

Extract t h e c o n n e c t o r for t h e i n h i b i t o r b u t t o n 8 0 f r o m its housing, bridge the M c o l o u r e d cable w i t h all t h e RN coloured cables

OK

O v e r h a u l or replace t h e b u t ton 80

4A437N


37

Analytical charts

Fault diagnosis

Brava

55D.Not O K

4Bridge t h e N c o l o u r e d c a bles at t h e electric w i n d o w s control panels 7 8 & 7 9 w i t h an earth Not OK O v e r h a u l o r replace panels 78 & 7 9

4OK

Bridge t h e N c o l o u r e d c a b l e at c o n n e c t o r 3 5 w i t h a n earth

Not OK

Restore c o n t i n u i t y of N c o l o u r e d cable b t w n c o n nector 3 5 & c o n . panel 8 0

4OK

4Check condition of N c o l o u r e d cable b t w n c o n . 3 5 & e a r t h o n dash 2 2 Not OK Restore t h e c o n t i n u i t y of t h e N c o l o u r e d cables

The left rear electric window is not working when operated by the left front panel

Check f o r v o l t a g e at t h e R N c o l o u r e d cable for t h e e l e c tric w i n d o w c o n t r o l panel 78

Not OK

Restore c o n t i n u i t y f o r R N c o l o u r e d cable b t w n panel 7 8 & electric w i n d o w s i n hibiting button 8 0

4OK

Check t h e c o n d i t i o n of t h e electric window control panel 7 8

N o t OK

O v e r h a u l or replace t h e p a n el 7 8

4A438N

38

Print no. 506.670/02

Brava


55D.The left rear electric window is not working when operated by the left rear panel

C h e c k f o r v o l t a g e at t h e R N coloured cable pin 15 of connector 3 5

Not OK

Restore c o n t i n u i t y f o r R N coloured cable b t w n c o n nector 3 5 & electric w i n d o w s inhibitor button 8 0

OK

C h e c k f o r v o l t a g e at t h e R N coloured cable pin 7 for connector 2 8 A

Not OK

Restore t h e c o n t i n u i t y f o r t h e RN c o l o u r e d c a b l e b e tween connector 2 8 A & connector 3 5

OK

C h e c k f o r v o l t a g e at t h e R N c o l o u r e d cable f o r c o n n e c tor 8 6

Not OK

Restore t h e c o n t i n u i t y f o r t h e RN c o l o u r e d c a b l e b e tween connector 86 & c o n nector 28 A

OK

C h e c k for v o l t a g e at t h e R N c o l o u r e d cable at t h e e l e c tric w i n d o w control panel 82

Not OK

Restore t h e c o n t i n u i t y f o r t h e RN c o l o u r e d c a b l e b e t w e e n panel 8 2 & c o n n e c t o r 86

OK

C h e c k t h e c o n d i t i o n of t h e electric window control panel 8 2

Not OK

O v e r h a u l or replace t h e c o n t r o l panel 8 2

4A439N


39

Analytical charts

Fault diagnosis

Brava

55D.The right rear electric window is not working when operted by the left front panel

Check f o r v o l t a g e at t h e R N c o l o u r e d cable f o r t h e electric w i n d o w c o n t r o l panel 79

N o t OK

Restore c o n t i n u i t y f o r t h e RN coloured cable between panel 7 9 & electric w i n d o w s inhibitor button 8 0

OK

Check t h e c o n d i t i o n o f t h e electric window control panel 7 9

N o t OK


The right rear electric window is not working when operated by the right rear panel

Check f o r v o l t a g e at t h e R N c o l o u r e d cable p i n 1 2 f o r connector 35

N o t OK

Restore c o n t i n u i t y f o r R N c o l o u r e d cable b t w n c o n n e c t o r 3 5 & electric w i n d o w s inhibitor button 8 0

OK

Check f o r v o l t a g e at t h e R N c o l o u r e d cable p i n 1 4 f o r connector 2 8 A

N o t OK

Restore t h e c o n t i n u i t y f o r the RN coloured cable between connector 2 8 A & connector 35

OK

Check f o r v o l t a g e at t h e R N c o l o u r e d cable for c o n n e c tor 8 7

N o t OK

Restore t h e c o n t i n u i t y f o r the RN coloured cable between connector 87 & connector 2 8 A

OK

40

Print no. 506.670/02

Brava


55D.

C h e c k f o r v o l t a g e at t h e R N c o l o u r e d cable at t h e electric w i n d o w c o n t r o l panel 83

Not OK

Restore t h e c o n t i n u i t y f o r t h e RN c o l o u r e d c a b l e b e t w e e n panel 8 3 & connector 87

OK

Check t h e condition of the electric window control panel 8 3

Not OK


The left rear electric window is not working

Bridge t h e N coloured cable at t h e electric w i n d o w c o n t r o l panel 7 8 w i t h a n earth

OK

Restore t h e c o n t i n u i t y o f t h e N coloured cable between panel 7 8 & t h e u l t r a s o u n d welding

Not OK

Extract t h e c o n n e c t o r f o r t h e panel 7 8 f r o m its h o u s i n g , bridge the R N / A N and A B / N c o l o u r e d cables

OK


Not OK

Extract t h e c o n n e c t o r f o r t h e panel 7 8 f r o m it h o u s i n g , bridge the R N / A B and N / A N c o l o u r e d cables

OK


Not OK


41

Analytical charts

Fault diagnosis

Brava

55D.Extract t h e c o n n e c t o r f o r t h e panel 8 2 f r o m its h o u s i n g , bridge the RN/ZG and B V / A B c o l o u r e d cables OK O v e r h a u l or replace t h e p a n el 8 2

Not O K

Extract t h e c o n n e c t o r f o r panel 8 2 f r o m its h o u s i n g , bridge the RN/BV and Z G / A N c o l o u r e d cables

OK


Not O K

Extract c o n n e c t o r s f o r p a n els 7 8 & 8 2 f r o m their h o u s ings, b r i d g e A N & A B c o l o u r e d cables at c o n n e c tor f o r panel 8 2 & insert an ohmmeter btwn A N & A B c o l o u r e d cables f o r c o n n e c tor f o r panel 7 8

Not OK

Restore t h e c o n t i n u i t y f o r the A N and A B coloured c a bles b t w n panels 7 8 & 8 2

OK

Extract t h e c o n n e c t o r s f o r panel 8 2 a n d m o t o r 8 4 f r o m their h o u s i n g s , b r i d g e Z G & BV c o l o u r e d cables at c o n nector f o r m o t o r 8 4 a n d i n sert a n o h m m e t e r b t w n Z G & B V c o l o u r e d cables at c o n n e c t o r for panel 8 2

Not OK

Restore t h e c o n t i n u i t y f o r the ZG and BV coloured cables b e t w e e n m o t o r 8 4 & panel 8 2

OK

Check t h e c o n d i t i o n o f t h e electric w i n d o w m o t o r 8 4

Not OK

O v e r h a u l or replace t h e m o tor 8 4

42

Print no.

506.670/02

Brava


55D.The right rear electric window is not working

Bridge t h e N coloured cable at t h e electric w i n d o w c o n t r o l p a n e l 7 9 w i t h a n earth

OK

Restore t h e c o n t i n u i t y o f t h e N coloured cable between panel 7 9 & t h e u l t r a s o u n d welding

Not OK

Extract t h e c o n n e c t o r f o r panel 7 9 f r o m its h o u s i n g , bridge the R N / G N & N / G V c o l o u r e d cables

OK


Not OK

Extract t h e c o n n e c t o r f o r panel 7 9 f r o m its h o u s i n g , bridge the R N / G V & N / G N c o l o u r e d cables

OK


Not OK

Extract t h e c o n n e c t o r f o r panel 8 3 f r o m its h o u s i n g , bridge the R N / Z B & B R / G V c o l o u r e d cables

OK


Not OK

Extract t h e c o n n e c t o r f o r panel 8 3 f r o m its h o u s i n g , bridge the R N / B R &

Bravo-A Service Manual Vol2

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