Brasfield & Gorrie Cogeneration and Energy Experience

OFFICES

STATES

RALEIGHNASHVILLEATLANTACOLUMBUSBIRMINGHAMDALLASJACKSONVILLEORLANDO

CURRENT WORKPERFORMED WORK

EMR Work Hours RIR LTIR

2013 .52 6,134,233 1.66 .07

2012 .55 6,044,245 2.22 .26

2011 .55 5,071,776 2.25 .39

SAFETY PERFORMANCEINDICATORS

SELECT EXPERIENCE

NUCLEAR POWER FOSSIL FUEL—COALHYDROPOWER

OIL AND GAS MINING FOSSIL FUEL—GAS

MARKETSECTORSCommercial

Education

Energy

Government

Healthcare

Industrial

Sports andEntertainment

Transportation

Water

#22TOP 400CONTRACTORS

by ENR for 2014

EXPERIENCEBY THE NUMBERS

2,600EMPLOYEES

EST. 1964

MORE THAN37years of infrastructure, heavy civil, and power project experience

$3.3 billion in infrastructure, heavy civil, and power projects

#22Top Fossil Fuel Power Contractor by ENR National

#6Top Power Contractor by ENR Southeast

#1Top Green Contractor by ENR Southeast #13

Top Wastewater Treatment Plants Contractor by ENR National (2013)

#6Top CM-at-Risk Contractor by ENR Southeast .46

Brasfield & Gorrie’s Current Safety EMR (2014)

Energy

ANNIVERSARY

th50FOSSIL

NUCLEAR

HYDRO

MININGDrummond Coal Mine Bathhouse—Oakman, AL

APAC Mid-South Warren County Quarry—Camak, GA

SouthernCo Lake Martin Dam Arch Replacement—Tallassee, AL

SouthernCo Goat Rock Dam Turbine Installation—Smith’s Station, AL

Duke Energy Crystal River Nuclear Plant Unit 3 Independent Spent Fuel Installation—Crystal River, FL

Duke Energy Brunswick Plant Fukushima Warehouse—Southport, NC

Duke Energy Harris Plant Warehouse—New Hill, NC

Duke Energy Robinson Plant Warehouse—Southport, NC

Southern Nuclear Plant Vogtle ISFSI Pad, Heavy Haul Road, Cask Transfer Facility, and High Bay Support Building—Waynesboro, GA

SouthernCo Plant Farley Nuclear Plant Operations Building and ISFSI Expansion—Columbia, SC

Holtec Contracts Supporting Spent Fuel Transport and Storage

AEP Flint Creek Power Plant Civil and Site Development—Gentry, AR

AEP Welsh Power Plant Civil Package—Pittsburg, TX

SouthernCo Plant Wansley Limestone Unloading and Handling—Franklin, GA

SouthernCo Plant Crist Concrete Package 8C—Pensacola, FL

SouthernCo Plant Hammond Wet Flue Gas Desulfurization—Rome, GA

SouthernCo Kemper County IGCC Power Plant Concrete Foundation and Underground Package—DeKalb, MS

SouthernCo Plant Miller Limestone Preparation and Gypsum Dewatering—Quinton, AL

SouthernCo Plant Stanton Combined Cycle Unit B Fuel Oil Conversion—Orlando, FL

SouthernCo Plant Bowen MATS Ball Mill & Limestone Foundations, Administration Building, and Sewage Treatment Plant & Lift Station—Euharlee, GA

Alstom Power Balancing Facility and High Bays Renovation—Chattanooga, TN

El Paso Energy Land Based Test—Trussville, AL

CPS Energy Rotary Plow and Conveyors Installation—San Antonio, TX

Coal Emissions Reduction Technology Projects—13 states

#1CONTRACTOR

by ENR Southeast

Experience

Brasfield & Gorrie is

one of the largest privately-held

contracting firms in the Southeast.

Engineering News Record ranks the

company No. 22 among the nation’s

Top 400 Contractors.

50 years in business

8 regional offices

2,600 employees

$2.3 billion revenue in 2013

2014 #1 Top Contractorby Engineering News-Record Southeast

Self-Perform Contractor

CP

S E

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onveyors

About usBrasfield & Gorrie is one of the largest

privately held construction firms in the nation.

Headquartered in Birmingham, Alabama, our

company is the successor to the Thomas C.

Brasfield Company, a general contractor operating

as a sole proprietor from 1921. Miller Gorrie

purchased the company’s construction assets in

1964 and changed the name to Brasfield & Gorrie

in 1967.

Initially, the new company continued within the

Thomas C. Brasfield niche of small commercial and

remodeling projects. As profitability increased, the

company shifted its emphasis to larger commercial,

institutional, healthcare, and industrial projects,

and in 1984, Brasfield & Gorrie opened full-

service offices in Atlanta and Orlando. In 1998,

we opened offices in Raleigh and Nashville to

better serve our clients in those areas, and we

continued our forward momentum by opening

offices in Jacksonville in 2006, Dallas in 2010, and

Columbus, Georgia, in 2012.

Brasfield & Gorrie’s success is the result of

a strong work ethic and industry knowledge

combined with innovation and collaboration. In

the first full year after Miller Gorrie purchased the

assets of the Thomas C. Brasfield Company, our

annual revenue was less than $1 million. Today,

our annual revenue is more than $2 billion, and

we are a nationally respected general contractor

and the builder of the world’s largest aquarium,

the Georgia Aquarium, which is a model of project

efficiency, superior quality, and exceptional service

from start to finish. Frequently recognized for

excellence in our industry, we build more than

exceptional buildings: we build relationships.

M. MILLER GORRIEChairman

JIM GORRIEPresident & CEO

Brasfield & Gorrie’s 2,200

employees provide General

Contracting, Construction

Management and Design-

Build services to our clients.

Our company operates

as a non-union and merit

shop that supports a

substantial craft following.

We are currently working

on projects in 15 states and

qualified to work in 49.

Services

SAFETY PROGRAMWe are proud of our safety record.

Our current experience modification rate (EMR) of 0.46 is almost

half the national average. We have

received multiple safety awards,

including the Associated Builders

and Contractors (ABC) Safety

Training and Evaluation Process

(STEP) Platinum or Gold Award

for safety for the last nine years. In

addition, we are designated an ABC

Accredited Quality Contractor for

our commitment to safety, training,

employee benefits, and community

relations.

OFFICES

STATES

RALEIGHNASHVILLEATLANTACOLUMBUSBIRMINGHAMDALLASJACKSONVILLEORLANDO

CURRENT WORKPERFORMED WORK

FINANCIAL STRENGTH

With $2.3 billion in revenue in 2013, a backlog of $1.7 billion,

and a bonding capacity exceeding $3 billion, Brasfield & Gorrie

has an exceptionally strong financial position.

Services

“THINK ZERO!”This aspect of our safety system

reflects our corporate goal of

having zero incidents on each of our

projects. THINK Zero emphasizes

the importance of proactive

planning, training, communication,

and accountability on all of our

projects. Our “THINK Zero!”

initiative includes an awareness

campaign, training, and specific

safety approaches.

Plant Miller Limestone Preparation & Gypsum Dewatering

Quinton, Alabama

Safety is our top priority at Brasfield

& Gorrie. More than 1,000 of our

salaried employees have completed the

OSHA 30-hour Safety Training Program.

Power ExperienceOur goal is always to have a thorough understanding

of all intended functions and the impact of each power

project. Constructing a power project involves diligent

and detailed planning to minimize disruption during

construction as these types of projects often provide

services to entire communities. Once completed,

these projects are used by masses of people, therefore

the stringent owner requirements coupled with our

ability to effectively manage the project, ensure a

high quality end product that benefits the community.

Our power experience includes a wide range of

project types such as heavy civil, concrete, material

handling/process systems, water treatment, sitework,

hydropower and industrial projects.

Plant Franklin Unit 3 Combined Cycle ProjectSmith’s Station, Alabama

Kemper County Integrated Gasification Combined Cycle (IGCC) Power PlantDekalb, Mississippi

Plant CristPensacola, Florida

Plant Wansley Units 6 & 7 Combined Cycle ProjectRoopville, Georgia

Plant Hammond Wet Flue Gas Desulfurization (FGD) Rome, Georgia

Plant Stanton Combined Cycle Unit BOrlando, Florida

Crystal River Nuclear Plant Unit 3 Independent Spent Fuel Storage Installation (ISFSI)Crystal River, Florida

Plant Yates Cooling Tower FoundationsNewnan, Georgia

Alabama Power Gaston Synfuel PlantWilsonville, Alabama

Georgia Power Plant Branch SynfuelMilledgeville, Georgia

Plant Wansley Limestone Unloading & HandlingFranklin, Georgia

Plant Vogtle Independent Spent Fuel Storage (ISFSI)Heavy Haul RoadWaynesboro, Georgia

Alabama Power Plant Gaston Scrubber Parts WarehouseWilsonville, Alabama

Plant Farley Nuclear Plant Operations BuildingDothan, Alabama

Plant Miller Selective Catalytic Reduction (SCR) WarehouseQuinton, Alabama

Cleveland County Administrative/Maintenance WarehouseKings Mountain, North Carolina

CPS Energy Rotary Plow & Conveyors InstallationSan Antonio, Texas

CPS Energy Rotary Dumper Building Steel ReplacementSan Antonio, Texas

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Capabilities & Services

Brasfield & Gorrie has

completed numerous power

projects for customers across

the Southeast. Of these clients,

many have come back to us

again and again for their

construction needs. This is

a testimony not only to our

people and our experience but

most importantly—our results.

Self-perform CapabilitiesSitework, grading and foundation excavation

Utility installation

Concrete foundations, slabs and structures

Rebar installation

Structural and miscellaneous steel

Mechanical and process piping

Process equipment coordination and installation

Power Project Services:Pre-construction and estimating

Construction management

General contracting

Engineering, procurement, and construction (EPC)

Procurement

Scheduling and logistical planning

Quality control and assurance

BIM modeling

BRASFIELD & GORRIE CAPABILITIES AND SERVICES:

Our ability to provide in-house services gives us superior control

over cost, schedule, quality and safety. Self-performance on a

project can range from 5 to 95 percent, depending on the type of

construction. On average, we self-perform about 25 percent of

the work on our projects. By self-performing work that many of

our competitors must subcontract, we are able to eliminate an

additional markup, thereby reducing project costs for the owner.

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Brasfield & Gorrie was awarded the Foundation and

Underground Mechanical/Electrical package for

the new IGCC Power Plant for Southern Company/

Mississippi Power in Kemper County, Mississippi.

Construction is scheduled to begin in February 2011

and is expected to peak at 610 people onsite.

This project involves 150,000 cubic yards of

concrete, 140,000 linear feet of pipe, and 750,000

linear feet of ductbank conduit.

OWNER

Mississippi Power Company

KEMPER COUNTY INTEGRATED GASIFICATION COMBINED CYCLE (IGCC) POWER PLANTDEKALB, MS

Brasfield & Gorrie was selected as the general

contractor for the installation of a cogeneration

system powered by digester gas at the Mauldin Road

Wastewater Treatment Plant. The project included

the demolition and rerouting of existing underground

process piping to clear the area for the new

cogeneration system and concrete foundations for

the gas conditioning equipment and a pre-engineered

metal building to house the new system. New

instrumentation and control system was required to

operate the gas conditioning to include the systems

integration with the plant’s SCADA system and

associated field instruments. Also included was

power and control wiring for the new I & C and

cogeneration systemsand startup assistance.

OWNER

Renewable Water Resources

MAULDIN ROAD WASTEWATER TREATMENT PLANT COGENERATIONGREENVILLE, SC

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Brasfield & Gorrie, acting as general contractor,

installed the concrete foundations, underground

electrical, and underground mechanical for two

new combined-cycle power plants at the Georgia

Power Plant Wansley. Units 6 & 7 included

concrete foundations totaling over 23,400 cubic

yards of concrete and 1,410 tons of reinforcing

steel.

The project included excavating and backfilling

approximately 35,000 cubic yards of soil

materials and installing 10,000 tons of stone

surfacing/roadway material.

OWNER

Georgia Power Company

PLANT WANSLEY UNITS 6 & 7 COMBINED CYCLE PROJECTROOPVILLE, GA


contractor for modifications to the North

Regional Wastewater Treatment Plant for

Chevron Energy Solutions. This project will

include a new Fat, Oil, and Grease (FOG)

Receiving Facility and a new Cogeneration

System. The project includes a signifi cant

amount of small diameter ductile iron pipe

and equipment installation. There is a limited

amount of concrete, mainly limited to slabs on

grade.

OWNER

Chevron Energy Solutions

NORTH REGIONAL WASTEWATER TREATMENT PLANT MODIFICATIONSPOMPANO BEACH, FL

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installed the concrete foundations, embedded

electrical, site grading, site paving, storm piping, and

epoxy linings for the Georgia Power Plant Hammond

Wet FGD project in Coosa, Georgia. Concrete

foundations totaled over 21,080 cubic yards of

concrete, 1,660 tons of reinforcing steel, 2,200

anchor bolts, and 15,000 tons of stone backfill for

multiple foundations.

OWNER


PLANT HAMMOND WET FLUE GAS DESULFURIZATION (FGD) PROJECTROME, GA

This project consisted of the installation of the

support foundations, underground electrical, and

underground mechanical piping systems for a one-

on-one combined cycle unit.

Brasfield & Gorrie also installed the foundations,

mechanical piping and electrical duct for the fuel oil

conversion package.

Also included were support buildings such as a large

warehouse, administration building, and electrical

equipment shelter. Brasfield & Gorrie self-performed

all of the site work and concrete.

OWNER

Southern Company

PLANT STANTON COMBINED CYCLE UNIT B IGCC CONVERSIONORLANDO, FL

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installed the underground and foundation

package for Georgia Power’s Plant Yates Units

1-5 Cooling Tower. This work included sitework,

underground fire protection, electrical, and

concrete foundations.

The project also included steel demolition/

relocation, foundation installation and

grounding-related work inside an active

switchyard, utilizing specialized switchyard

training and construction equipment grounding

procedures.

OWNER


PLANT YATES COOLING TOWERNEWNAN, GA

• Unit 7 SCR Foundations: Foundation

project consisting of spread footings with

piers and grade beams.

• JBR Project Chimney Foundation:

Foundation package for Jet Bubbling

Reactor FGD project. 12 feet thick concrete

foundation for a chimney.

• Concrete Package 8C: Package consisted of

various foundations for JBR FGD project.

Included 11,200 cubic yards of concrete,

935 tons of reinforcing steel and over 1,600

anchor bolts.

OWNER

Gulf Power Company, Inc.

PLANT CRISTPENSACOLA, FL

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Brasfield & Gorrie was selected by Georgia Power

for the design-build (EPC) delivery of a synthetic

fuel plant at Branch Steam plant. This project

consisted of one reclaim coal tunnel, one synfuel

pad and all miscellaneous conveyor footings totaling

approximately 900 cubic yards of concrete.

This project also involved the installation of a 48-

inch conveyor into crusher building transfer tower; a

200 HP two-roll crusher by T.J. Gundlach; a 48-inch

conveyor into synfuel plant; a 48-inch conveyor onto

radial stacker; 48-inch radial stacker and a modular

sampling unit.

OWNER


GEORGIA POWER PLANT BRANCH SYNFUELMILLEDGEVILLE, GA

Brasfield & Gorrie was selected by Alabama Power

for the construction of a synthetic fuel plant at

Gaston Steam plant. This project consisted of

two reclaim coal tunnels, one synfuel pad and

all miscellaneous conveyor footings totaling

approximately 1,900 cubic yards of concrete.

This project also involved the installation of eight

separate conveyor systems that moved raw coal

through the process of converting it into synfuel and

delivery to the steam plant.

OWNER

Alabama Power Company

ALABAMA POWER GASTON SYNFUEL PLANTWILSONVILLE, AL

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Brasfield & Gorrie was the engineering/procurement/

construction (EPC) contractor and was tasked with

designing, furnishing, installing and testing of a

limestone unloading, handling, and reclaim system for

Georgia Power’s Plant Wansley.

This system unloads and stocks-out limestone

received by rail, then reclaims and conveys the

limestone to two on-site silos. The unloading hopper

has “hot rails” for automatic bottom-discharge rail

car gate operation, aided by a side car shaker. A wet

dust extractor control system is used to maintain

dust control. Brasfield & Gorrie self-performed

overall project management, design coordination, site

preparation (30,000 cubic yards earthwork), and

concrete foundations.

OWNER


PLANT WANSLEY LIMESTONE UNLOADING & HANDLINGFRANKLIN, GA

Brasfield & Gorrie was selected as the general contractor for the heavy haul road for Plant Vogtle’s ISFSI project. The work involves the construction of a reinforced concrete haul road, that is 24 feet wide and 24 inches thick with an 8-inch sub base, and an ISFSI pad designed to hold 20 spent fuel canisters. The work also included the installation of a below-ground cask transfer facility. The haul road will extend from the existing cask load facility to the new cask storage area. The work is located both inside and outside the existing protected area (PA). The haul road must have the capacity to withstand loads of over 300 tons, the combined weight of the crawler, canister, and protective overpack. Additional work includes excavation, storm sewer drainage and culverts, sanitary sewer relocation, sediment and erosion control, railroad spur installation, and roadway lighting.

OWNER

Southern Nuclear Operating Company

PLANT VOGTLE INDEPENDENT SPENT FUEL STORAGE (ISFSI) INSTALLATION HEAVY HAUL ROADWAYNESBORO, GA

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Brasfield & Gorrie was selected to construct a 6,300

sq ft, prefabricated warehouse, including all related

site work. This warehouse is the parts warehouse

for the two new scrubbers recently installed at Plant

Gaston. In order for the scrubbers to be brought on

line the, warehouse had to be ready and stocked. The

warehouse is 70 by 101 feet with a 29-foot eave

height and tied to an existing structure.

The project scope included site work such as erosion

control, removing the existing ductbank, relocating

the water line and installing new waterlines.

The building foundations are large, heavily reinforced

perimeter turndowns poured integrally with the

slab on grade. The slab is a 12-inch thick, heavily-

reinforced slab on grade.

OWNER


ALABAMA POWER PLANT GASTON SCRUBBER PARTS WAREHOUSEWILSONVILLE, AL

Brasfield & Gorrie was selected as the General

Contractor for Plant Farley’s Operations Building.

The facility will house plant managers and

administration personnel. The four-story, 77,000 sq

ft building consists of a structural steel frame, metal

stud framing, curtain wall glazing and brick veneer

with cast stone accents.

The facility will include a full kitchen and dining hall

which will serve the people that occupy this building

as well as others from inside the plant.

The new building will include state-of-the-art video

conference rooms, an exercise gym, aerobics room,

full shower facilities and an outside dining veranda.

OWNER


PLANT FARLEY NUCLEAR PLANT OPERATIONS BUILDINGDOTHAN, AL

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Brasfield & Gorrie was selected as the Design/

Builder for Southern Company’s Selective Catalytic

Reduction (SCR) Warehouse construction at the

J.H. Miller Electric Generating Plant of Alabama

Power Company in Quinton, Alabama.

The project consists of constructing a warehouse

building that has approximately 86,500 sq ft of

enclosed space, including office areas, restrooms,

break rooms, and mechanical mezzanine over

the offices. The building is a pre-engineered steel

structure with pre-finished insulated metal wall

panels and masonry walls.

OWNER


PLANT MILLER SELECTIVE CATALYTIC REDUCTION (SCR) WAREHOUSEQUINTON, AL

Southern Company selected Brasfield & Gorrie as

the design-builder for the administration building and

maintenance building for the new Cleveland County

Power Generating Facility. Plant administration and

control operations are housed in these buildings. The

administration building is a 5,000 sq ftcommercial

office building consisting of the plant electrical and

control room, administration offices, a conference

room, a break room, and restrooms.

The maintenance building is a 3,000 sq ft light

industrial building that supports plant operations.

This building provides areas for equipment and tool

storage. One of the bays has a hoist to assist in the

loading and unloading of equipment.

OWNER

Southern Company Services

CLEVELAND COUNTY ADMINISTRATIVE/MAINTENANCE WAREHOUSEKINGS MOUNTAIN, NC

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CPS Energy selected Brasfield & Gorrie as the

general contractor for their rotary plows and

conveyors project in San Antonio, Texas. Brasfield

& Gorrie built a 1,126-foot long reclaim tunnel

32-foot deep in the ground along with associated

buildings. The tunnel is equipped with a conveyor and

coal plows. In addition, mechanical piping systems

were installed, including compressed air, service

water and a sump drainage system.

Brasfield & Gorrie’s self-performed activities

included concrete (20,983 cu yd) and sitework

(270,000 cubic yards). Modifications and upgrades

were made to the current coal conveyor system.

OWNER

CPS Energy

CPS ENERGY ROTARY PLOW & CONVEYORS INSTALLATIONSAN ANTONIO, TX

The Rotary Dumper Building Steel Replacement

Project consisted of the replacement of corroded

steel in the below grade area of the existing coal

railroad car unloading facility. The building is located

on the grounds of the CPS Energy Calaveras Lake

coal-fired power plant in San Antonio, Texas. The

components replaced included structural, electrical,

and mechanical components. All work took place

during a 60-day shutdown of the unloading facility.

In addition to the work listed above, many additional

areas of corroded structural steel and conveyor

components were also found during the shutdown and

required a designed replacement prior to the end of

outage operations.

OWNER

CPS Energy

CPS ENERGY ROTARY DUMPER BUILDING STEEL REPLACEMENTSAN ANTONIO, TX

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The NPPD Pulse Jet Baghouse project was a plant

expansion for the Nebraska Public Power District

at their coal powered, twin boiler power plant in

Hallam, Nebraska.

The expansion consisted of adding two new

baghouses to the plant. Brasfield & Gorrie performed

all of the excavation, demolition, electrical grounding,

site utilities, and concrete foundations for the project.

In preparing the site, Brasfield & Gorrie undercut the

areas by four feet in order to get uniform soil under

all new construction. In total for the project, we

placed over 2,300 cubic yards of concrete and placed

500+ anchor bolts.

OWNER

Nebraska Public Power District

ABB SHELDON STATION CIVIL PACK/NPPD PULSE JET BAGHOUSE HALLAM, NE

Brasfield & Gorrie was awarded a multi-structure

Limestone Handling and Gypsum Dewatering

package for Southern Company’s Plant Miller near

Quinton, Alabama. Plant Miller is Alabama’s largest

coal-fired power plant.

This project consists of constructing a gypsum

dewatering facility, completing two limestone silos,

installing associated equipment and conveyors, and

design-build for a new gypsum storage facility. There

are several concrete structures, metal buildings,

conveyors, utility bridges and electrical & fire

protection.

OWNER


PLANT MILLER LIMESTONEAND GYPSUM HANDLINGQUINTON, AL

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• Gypsum Pond Project: Site grading, HDPE

pipe installation and HDPE liner. Sitework

and grading included two acres of clearing and

grubbing, 4,000 cu yd of cut/fill, 7,000 square

yards of fine grading and 6,400 cubic yards of ash

grading and compacting.

• Gypsum Pond Slope Stabilization: Improvements

to existing pond including rock removal on two

slopes adjacent to the pond, grading of the area

around the pond, construction of concrete drive

down a significant slope of access and grading/

surfacing an access roadway.

• Gypsum Pond Overflow Flume Project:

Reworking of the overflow of pond and storm

water drainage. It consisted of RCP installation

under roadway, construction of new concrete

drainage flume, water rerouting, and large rip rap

storm outfall.

OWNER


PLANT GORGAS GYPSUM POND MULTIPLE PROJECTSPARRISH, AL

Brasfield & Gorrie was awarded a grading and

paving package for the Outside the Rail Loop

Grading and Paving Package for Southern

Company’s Plant Miller near Quinton, Alabama.

Plant Miller is Alabama’s largest coal fired power

plant. This project consists of an access road to

access the Gypsum Storage Building and Limestone

Silos including 27,500 sq yd of heavy duty asphalt

paving, 2,100 square yards of asphalt resurfacing,

1,500 sq yd of concrete paving and 1,000 sq yd of

aggregate paving. The project also includes almost

1,000 linear feet of fencing and gates and 2,500

linear ft of guardrail.

OWNER


PLANT MILLER OUTSIDE RAIL LOOP GRADING & PAVINGQUINTON, AL

BRASFIELD & GORRIE

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This project included the expansion of the

Independent Spent Fuel Storage Installation

(ISFSI) at the E.I. Hatch Nuclear Plant. Brasfield

& Gorrie was selected as the General Contractor

and the work involved the construction of a 97-

foot x 187-foot reinforced concrete storage pad

approximately 24 inches thick. The concrete pad and

aggregate base assembly was considered important

to Nuclear Safety, and as such had to be constructed

in a precise manor in order to meet design

requirements with little tolerance. Other related

work included site grading, a crawler crane haul

path, storm drainage systems, sidewalks, fencing,

electrical distribution systems, and a new diesel

generator shelter. Brasfield & Gorrie self-performed

all concrete reinforcing, concrete forming, concrete

placement, grading & earthwork, storm drainage,

and steel erection. The work was located inside

the existing protected area (PA) and radiation-

controlled area (RCA).

OWNER


PLANT HATCH INDEPENDENT SPENT FUEL STORAGE INSTALLATION (ISFSI)BAXLEY, GA

Brasfield & Gorrie was selected by Southern Nuclear

as the General Contractor for the Plant Farley

Independent Fuel Storage Installation (ISFSI)

project. The ISFSI storage is a complex designed

and constructed for the interim storage of spent

nuclear fuel and other associated radioactive

materials. Brasfield & Gorrie will be installing ISFSI

pads 4 and 5 which are adjacent to existing pads

1, 2, and 3. The new ISFSI pads are approximately

100 feet by 31 feet and will provide storage space

for 12 casks. The work is located inside the existing

protected area (PA) and radiation-controlled area

(RCA).

OWNER


PLANT FARLEY INDEPENDENT SPENT FUEL STORAGE INSTALLATIONCOLUMBIA, AL

BRASFIELD & GORRIE

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BRASFIELD & GORRIE

Brasfield & Gorrie was hired by El Paso Global

LNG Company to construct a temporary test facility

that will be capable of vaporizing liquefied natural

gas (LNG) while the major process components are

subjected to simulated shipboard motion. The motion

platform is 110 by 14 feet, weighs approximately

300 tons, and is capable of pitch and roll motions

while vaporizing natural gas.

Project components consist of minor site work,

foundations for the test skids and piping, electrical

system installation, the installation of the booster

pump skid, motion platform, gas heating skid,

hydraulic pump skid, and waste circulating skids,

and the demolition and restoration of the site.

OWNER

El Paso Energy

EL PASO ENERGY LAND BASED TESTTRUSSVILLE, AL

Brasfield & Gorrie was the turnkey general

contractor for the project providing detail

engineering, procurement of materials and

equipment, the installation of equipment and support

utilities, and system startup. The project scope

includes sizing the scrubber, fan and pumps, duct

sizing and routing, pipe sizing and routing, electrical

design, control and instrumentation design, DSC

configuration, and structural design.

The U.S. Alliance ClO2 Scrubber project is a

Cluster Rules compliance project. Exhaust air

from washers, seal tanks, towers from the D bleach

plant, and ClO2 generators is collected and cleaned

through a new scrubber system.

OWNER

U.S. Alliance - Coosa Pines Corporation

U.S. ALLIANCE CLO2 SCRUBBER PROJECTCOOSA PINES, AL

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The Alstom High Bays project consisted on an $84

million renovation to an existing steel structure, new

mass concrete machine foundations, a 400,000 sq

ft slab-on-grade, demolition of the existing roof, new

TPO roofing and skylights, new mechanical, electrical

and plumbing systems, and new metal siding. This

facility has the capacity to manufacture and test the

world’s largest turbines for fossil steam, nuclear, and

gas power plants.

Brasfield & Gorrie served as the general contractor

over the entire scope of work and self-performed all

concrete work which included the complex machine

tool foundations, amounting to 42,000 cubic yards.

The Alstom facility produces the world’s largest

power generation turbines.

OWNER

Alstom Power Turbomachines Group

ALSTOM HIGH BAYS RENOVATIONCHATTANOOGA, TN


contractor for Alstom’s Balance Facility located in

Chattanooga, Tennessee which is the world’s largest

rotor balancing facility. This is the first project by

Turbomachine Group in the United States in decades.

The Balance facility is a new, 50,000 sq ft structure

adjacent to the existing High Bays building in which

Brasfield & Gorrie was contracted to renovate.

The project includes a test chamber, the balance

machine house, and an auxiliary building. The

primary function of the Balance Facility is to spin,

test, and balance generators and rotors for gas and

steam turbines. The balancing phase is the final step

in the manufacturing process before the turbines

and generators are sent out to the customers for

installation and use. The rotors and generators are

manufactured in the High Bays facility before they

are sent to the Balance Facility for final testing.

OWNER

Alstom Power Turbomachines Group

ALSTOM BALANCING FACILITY CHATTANOOGA, TN

BRASFIELD & GORRIE

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The Alabama State Docks coal terminal project was

part of a phased expansion to increase the terminal’s

coal handling capacity from 10 million to 25 million

tons per year.

The 67-feet x 155-feet rein forced concrete dumper

pit was the largest such facility in the world. It

consisted of sheet piles and dewatering below the

elevation of Mobile Bay. It has 2,200 feet of 96-inch

conveyors, and 6,300 feet of 72-inch conveyors. The

system includes six transfer towers, a control room

to switch and direct the coal, and surge bins and

hoppers. The tallest tower is 170 feet high.

OWNER

Alabama State Docks

ALABAMA STATE DOCKS COAL HANDLING FACILITYMOBILE, AL

Brasfield & Gorrie replaced twenty bays of concrete

arches on Lake Martin Dam (three arches per bay,

total 60 arches). The original scope of work was to

demolish and replace all of the existing concrete

arches on the dam. In addition to complex arch

concrete removal/replacement, the project included

removing/replacing embedded power and gantry

crane rail system.

Due to the good working relationship established

on-site, several additional projects were negotiated.

The primary additional project included repairing,

rubbing, and refinishing the existing downstream-side

pier walls supporting the arches.

OWNER


LAKE MARTIN DAM ARCH REPLACEMENTTALLASSEE, AL

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COAL EMISSIONS REDUCTION TECHNOLOGY (CERT) PROJECTS MULTIPLE LOCATIONS

Brasfield & Gorrie performed extensive powerhouse

modifications at Georgia Power Company’s Goat

Rock Dam to accommodate two new horizontal

bulb-type turbines, two new generators, and two new

speed increasers. This work included setting new

downstream stop logs. For each unit: modification

of the water passages, including a new steel penstock

liner, concrete flow splitter; and other balance of

plant facilities including upgrades to the lube oil,

hydraulic oil, instrument air, and cooling water

systems.

OWNER


GOAT ROCK DAM UNITS 7/8 TURBINE INSTALLATION & PENSTOCK MODIFICATION SMITHS STATION, AL

The CERT projects were design/build projects consisting of eleven similar projects spread across eight states for five different power

providers. The system that was installed consisted of a combination of silos and tanks supported by structural steel platforms on a

combination of shallow & deep foundations. The tanks contained a mixture of dry and wet agents that were to be distributed onto the

coal prior to entering the plant to reduce emissions. These projects had many challenges with the most difficult issues to overcome being

related to design data compilation, project schedule, and the labor/material logistics associated with working in 8 different states at the

same time. In the end, the project team was able to complete both the design and installation of all eleven projects over a six month

period; nearly one month ahead of the overall required project completion date.

AllenDuke Energy

CayugaDuke Energy

Gibson CDuke Energy

Gibson M Duke Energy

LimestoneNRG Power

MarshallDuke Energy

Parish 1NRG Power

Parish 2NRG Power

Rush IslandAmeren

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Other Project Experience

GALVESTON CAUSEWAY RAILROAD BRIDGE | GALVESTON, TX

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Brasfield & Gorrie is the construction-manager-

at-risk for a 1.7 million-sq ft ORR facility that

will produce large and ultra-large tires for

mining and construction vehicles.

This is the first Bridgestone plant in the United

States to produce large and ultra-large ORR

tires, which have been produced exclusively at

Bridgestone’s Shimonoseki and Kitakyushu

plants in Japan.

Scheduled to open in the first half of 2014,

the plant will employ approximately 550

employees and will have a production capacity

of approximately 130 tons per day.

OWNER

Bridgestone Americas Tire Operations

ARCHITECT/ENGINEERS

Gresham Smith & Partners

BRIDGESTONE OFF-ROAD RADIAL (ORR) TIRE PLANTAIKEN, SOUTH CAROLINA

This project is a 13,000 sq ft expansion in which Brasfield & Gorrie removed or relocated more than 200 items inside the existing plant including electrical transformers and panels, water heaters, sprinkler lines/standpipes, and more. In addition, the team installed 11,000 sq ft of two-hour rated temporary drywall walls (with ice and water shield on exterior face) then demolished the same square footage of existing precast walls; installed 20,000 sq ft of new precast walls and demolished 5,000 sq ft of the temporary drywall walls; installed two 50,000 gallon fuel oil tanks roughly 20’ below grade (tanks are 12’ tall and 60’ long) that were directly next to three existing tanks of the same size; maintained fully functional on-campus CEP to CMC main campus with over 10 shutdowns scheduled with the plant; and installed 36 caissons with average depth of 40’, average 5’ deep grade beams

with tallest being over 9’ tall, and 2’ thick SOG.

OWNER

Carolinas Healthcare System

ARCHITECT/ENGINEERS

Odell Associates

CAROLINAS HEALTHCARE SYSTEM CENTRAL ENERGY PLANT EXPANSIONCHARLOTTE, NORTH CAROLINA

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The scope of work included construction of two biofilter odor control structures, two primary digesters, including a headhouse and a boiler room, a wet weather pump station, and a screening facility addition.

Also included were structural modifications and equipment additions to the existing headworks, primary clarifiers, filter building, aeration basin, sludge/scum pump stations and wet wells, sludge storage tanks, and an influent pump station.

Miscellaneous site improvements included new process and storm drainage piping, asphalt paving, and sidewalks.

OWNER

The Metropolitan Government of Nashville and

Davidson County

DRY CREEK WASTEWATER TREATMENT PLANTMADISON, TN

BRASFIELD & GORRIE

Lower Third Creek in included the construction of

a new 6.5 million gallon prestressed wastewater

storage tank, related diversion and pumping

facilities, trunk sewer piping, process equipment,

process piping, electrical and site improvements.

Process equipment included in-channel grinders,

transfer pumps, sump pumps, sluice gates, and

aeration mixers. New trunk sewer included 2,100

linear feet of 42-inch buried piping. This project

included crossing a 175-foot wide creek with three

48-inch diameter pipes.

OWNER

Knoxville Utilities Board (KUB)

LOWER THIRD CREEK WASTEWATER RECLAMATION FACILITYKNOXVILLE, TN

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This project involved the construction of a new

wastewater treatment facility to replace the existing

Main Street sewage plant. The scope of work

included supplemental site clearing, excavation,

grading, sitework, headworks, five-stage biological

nutrient removal basins, secondary clarifiers, tertiary

filtration systems, chlorine contact chambers,

RAS/WAS and scum pump stations, chlorination

generation and feed equipment, influent and effluent

EQ tankage and pump stations, sludge holding

tanks, biosolids handling facility, yard piping, valves,

fittings, and manholes. Additional work included

complete electrical and instrumentation systems and

appurtenances for a 22.5 million gallons per day

advanced wastewater treatment facility.

OWNER

Emerald Coast Utilities Authority

ECUA CENTRAL WATER RECLAMATION FACILITYCANTONMENT, FL

This project was an expansion and upgrade to the existing James B. Messerly Water Pollution Control Plant. The project contained the following new structures: four aeration basins, a sodium hypochlorite facility, a switchgear/generator building, an odor control complex, a dewatering building, and a grit removal system.

Additionally, modifications to the following existing structures were a part of the project: an existing influent pump station, a WAS holding tank, and eight

primary clarifiers.

OWNER

Augusta Utilities Department

JAMES B. MESSERLY WATER POLLUTION CONTROL PLANTAUGUSTA, GA

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Brasfield & Gorrie’s scope of work at the plant consisted of building a new Effluent Filter Structure, Plant Recycle Pump Station, Effluent Filter Pump Station, Reuse Pump Station, Secondary Clarifier #5, and a RAS Pump Station as well as an extension of the existing Aeration Basin. These structures included forming and placing approximately 14,200 cubic yards of concrete.

Construction also included installation of 6,800 linear of underground Ductile Iron Pipe ranging from 4 to 54 inches and 163,000 pounds of Flanged Ductile Iron Pipe with associated valves, demolition of the old Control Building, the old Blower/Electrical Building, the old Maintenance Building, the AFE Pump Station, and the old Primary Sedimentation Basins, as well as an extensive upgrade of the Plant’s SCADA System.

OWNER

Cobb County Water Systems

SOUTH COBB WATER RECLAMATION FACILITYAUSTELL, GA

This project consists of the expansion of the County’s existing Shady Hills Subregional Wastewater Treatment Facility from 2 MGD to 14 MGD. The project includes: one 5 million gallon ground storage tank; one headworks structure; two splitter boxes; four anoxic basins; three aeration basins; modifications to an existing aeration basin; two internal recycle pump stations; one mixed splitter box; four clarifiers; modifications to existing clarifiers; two RAS pump stations; two sludge holding basins; seven deep bed filters; a chlorine contact chamber; a chemical feed building; an administration building; a blower building; a high service pump station; a drain pump station and mud well pump station; a 14-MG reject water pond; an effluent metering and controls; a truck scale system; a standby power generator system; electrical buildings, instrumentation and controls and a SCADA system; and modifications to the existing roadways.

OWNER

Board of Pasco County Commissioners

SHADY HILLS WASTEWATER TREATMENT FACILITY EXPANSIONSPRING HILL, FL

BRASFIELD & GORRIE

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Brasfield & Gorrie provided general contracting services for the South Wastewater Treatment Plant Immediate Action Plan (IAP) combined projects. This project was divided into three sections:

Phase #2 - Primary Treatment Improvements. This phase installed a polymer and ferric chloride chemical system to include foundation, equipment and piping.

Phase #3 - Trickling Filter Improvements. The work included the construction of a trickling filter influent pump station that is divided into a recirculation side and an effluent side.

Phase #5 - Sludge Handling Improvements. Consisted of rehabilitation and equipment upgrade of four sludge thickeners that were originally inoperable.

OWNER

City of Baton Rouge, LA

SOUTH WASTEWATER TREATMENT PLANT IMMEDIATE ACTION PLAN (IAP)BATON ROUGE, LA

BRASFIELD & GORRIE

Phase I: Secondary Plant Expansion

Phase II: a new sludge dewatering building, a filtrate

pump station, and a cast-in-place bridge

Phase III: a 8,354 sq ft generator building, an 8,967

sq ft blower building, eight 160-foot diameter primary

clarifiers, and sixteen 140-foot intermediate clarifiers.

Phase V: a pump Station

Phase VI: a peak flow handling facility

Phase VII: biological filtration

Total Value of all Phases: $354.3 million

OWNER

Jefferson County Department of Environmental

Services

VALLEY CREEK WASTEWATER TREATMENT PLANT - MULTIPLE PHASESBESSEMER, AL

American Cast Iron Pipe hired Brasfield &

Gorrie to provide construction services for their

new 60,000 sq ft Contiarc Furnace Facility.

The scope included installing a new Contiarc

furnace to mix and melt raw materials to make

cast iron pipe; material handling systems; a new

cooling tower and associated piping; furnace

building structural steel with three house

cranes; siding and roofing systems; electrical

power supply and distribution systems; and site

demolition.

The completed project required the placement

of more than 4,100 cubic yards of concrete and

more than 1,100 tons of structural steel.

OWNER

American Cast Iron Pipe (ACIPCO)

ACIPCO CONTIARC FURNACE FACILITYBIRMINGHAM, AL

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This design-build project is a new greenfield

aggregate quarry facility; a state-of-the-art rock

crushing and rail load out facility.

Brasfield & Gorrie managed the construction

activities including the use of overburden earthen

fill from the pit development required to provide

the foundation for the rail and processing plant

areas as well as construction of water impoundment

structures and the entrance road at the Warren

County Quarry. The total earthwork quantity for this

project is over 1,000,000 cubic yards.

Now completed, the facility processes and ships

granite aggregate products for construction

materials, via rail to multiple states.

OWNER

APAC Mid-south, Inc.

APAC MID-SOUTH WARREN COUNTY QUARRYCAMAK, GA

BRASFIELD & GORRIE

The railroad bridge is a 382-foot main lift span that rises 80 feet to allow intercoastal waterway traffic on the Galveston Bay to pass under the BNSF Railroad. The project also included an 800-foot long tunnel under the bay to carry new waterlines. All of the bridge work, including electrical work is being self-performed by Brasfield & Gorrie/Cianbro joint venture.

One of the unique challenges of the project is that the main span was built on barges at the port and then floated in to replace the old bridge. This float-out/float-in phase of the lift span had to be completed within a 72-hour marine channel shutdown, with only a 12-hour window to close the bridge from rail traffic.

OWNERSGalveston County, BNSF Railroad, and the U.S. Coast Guard

GALVESTON CAUSEWAY RAILROAD BRIDGE LIFT SPANGALVESTON, TX

Brasfield & Gorrie was awarded this I-65 project as the General Contractor in a hard-bid project delivery. This complex, multi-phased project involved widening approximately 3.5 miles of I-65 in Montgomery, including adding lanes from Catoma Creek Bridge to Mill Street Bridge and widening the three bridges from Mill Street to the Alabama River Bridge. Where additional lanes were added, demolition and reconstruction of eight existing bridge decks was required, as well as jacking the existing bridges to match the new roadway elevations. A total of 14 bridges were widened on the project, one precast, and six steel bridges. Other major areas of work included grading, concrete rubbilization, storm drainage, asphalt paving, concrete barrier walls, lighting,

signage, and traffic signals.

OWNER

Alabama Department of Transportation

I-65 WIDENING AND BRIDGESMONTGOMERY, AL

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The University of Alabama awarded Brasfield &

Gorrie the South End Zone expansion of Bryant-

Denny Stadium, increasing the seating capacity to

more than 101,000 seats.

The expansion mirrors the north end-zone, with

video scoreboards in the corners. Included in the

expansion were 8,500 upper-deck seats, 1,700

club seats, 36 luxury suites, an upper concourse

with restrooms, Crimson Tide Foundation offices,

a Donors Hall of Fame and an outdoor market on

street level for food and merchandise. It increased

seating for UA students and renovated the existing

lower bowl at the south Endzone.

Brasfield & Gorrie self-performed more than 30%

of the work through the construction of the concrete

structure, sitework improvements, and erection of

400 structural precast, upper deck seating units.

OWNER

University of Alabama

THE GEORGIA AQUARIUMATLANTA, GEORGIA

BRYANT-DENNY STADIUM SOUTH END ZONE EXPANSIONTUSCALOOSA, ALABAMA

The Georgia Aquarium, located in downtown

Atlanta, is the largest in the world. This 1,040,000

sq ft facility occupies eight acres on a nine acre

site and holds approximately eight million gallons

of fresh and salt water. Visitors are able to view

more than 100,000 aquatic animals that represent

approximately 500 species from around the world.

After Brasfield & Gorrie completed the Georgia

Aquarium in 2005, we were contracted in September

of 2008 to complete a new 80,000 sq ft expansion

that is home to bottlenose dolphins. Brasfield &

Gorrie self-performed all 30,000 cubic yards of

concrete work. The new space is about the size of

two football fields and features a 1.3 million gallon

exhibit to accommodate up to four dolphins, viewing

windows and stadium seating for dolphin shows.

OWNER

The Georgia Aquarium, Inc.

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The Birmingham-Shuttlesworth International Airport Terminal Modernization is a 291,000 sq ft renovation and a 220,000 sq ft addition to the existing airport. This project expands the existing airport to three concourses with 23 gates, including two international gates. Brasfield & Gorrie, with joint venture partner BLOC, is the Construction Manager at Risk on this project. Once completed, all of the existing structure will be renovated and the construction of the new addition will nearly double the size of the airport. New passenger and baggage screening systems will be installed to meet the

current federal guidelines.

OWNER

Birmingham Airport Authority

BIRMINGHAM-SHUTTLESWORTH INTERNATIONAL AIRPORT BIRMINGHAM, ALABAMA

Brasfield & Gorrie was selected to construct several

projects in support of production expansion that

included office, laboratories, substation enclosures,

locker rooms, shower rooms, and similar facilities

within the Body & Assembly buildings. Also included

were infrastructure improvements and parking.

OWNER

Mercedes-Benz International, Inc.

MERCEDES-BENZ BODY & ASSEMBLY PLANT FACILITIESVANCE, AL

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Situated in the epicenter of Midtown Atlanta, Loews Atlanta Hotel features 414 guest rooms including 44 suites and 52 luxury condos in an upscale 40-story hotel/condo structure. One of Atlanta’s only four-star hotels, Loews Atlanta features a restaurant, a bar and cafe, a fitness room, and a business center. There are also 12 meeting rooms and more than 40,000 sq ft of flexible conference center and meeting space capable of accommodating up to 1,580 people. This makes it one of the largest conference spaces in the city and it is the only one with a city view from the 14th floor.

Loews Atlanta is part of the 12th & Midtown development, a $2 billion mixed-use project. Coinciding with the hotel, the structure houses 60,000 sq ft of street retail space and a 14-story parking garage.

OWNER

Daniel Realty Company, LLC

LOEWS HOTEL ATLANTAATLANTA, GEORGIA

This project is a phase of work at the South Wastewater Treatment Plant (WWTP) to improve the handling of peak flows during wet weather events. The work includes modifications to the existing Gravity Influent Pump Station to increase the peak capacity of the pump station to 67 million gallons per day (MGD). A new force main raw wastewater and equalization pump stations will also be constructed.

Also included in the work is the construction of a new Preliminary Treatment Facility. The plant will also have extensive new odor control additions, including both bio-trickling filter towers and activated carbon systems. Lastly, four new equalization tanks will be constructed. One tank will have a volume of 6 million gallons and three tanks will have a volume of 20 million gallons.

OWNER

City of Baton Rouge, Louisiana

SOUTH WASTEWATER TREATMENT PLANT PHASE 1BATON ROUGE, LOUISIANA

Rankings & Awards

ENGINEERINGNEWS-RECORD

(2014 NATIONAL)

ASSOCIATED BUILDERS AND CONTRACTORS (ABC) (2013)

ENGINEERING NEWS-RECORD TEXAS & LOUISIANA (2013)

MODERN HEALTHCARE (2013)

ENGINEERING NEWS-RECORDSOUTHEAST (2014)

No. 22 in “The Top 400 Contractors”No. 12 in “The Top 50 in Domestic Building/Mfg Revenue:No. 31 in “Top Contractors by New Contracts”

Four national ABC Eagle awards Two national ABC Pyramid awardsFifteen ABC Excellence or Merit in Construction awards (Alabama, Carolinas, Central Florida, Georgia, Mid-Tennessee, and North Alabama Chapters)

No. 1 in “Top Contractors” No. 1 in “Private Contractors” No. 1 in “General Building” No. 1 in “Green” No. 1 in “New Construction” No. 1 in “Negotiated” No. 1 in “Hard-Bid” No. 1 in “Georgia Contractors” No. 2 in “Commercial” No. 2 in “Sports and Recreation” No. 3 in “Manufacturing” No. 3 in “Cultural Facilities” No. 4 in “Entertainment” No. 5 in “Sewerage/Solid Waste” No. 6 in “Water Supply” No. 7 in “Telecommunications” No. 9 in “Power” No. 10 in “Public Contractors” No. 10 in “Industrial Process” No. 12 in “Educational” No. 13 in “CM-at-Risk” No. 16 in “Distribution/Warehouse Facilities” No. 18 in “Retail” No. 20 in “Design-Builder”

No. 1 in “Top Sewer/Solid Waste Contractors” No. 12 in “Louisiana Top Contractors” No. 20 in “Top Health Care Contractors” No. 45 in “Top Contractors”

No. 2 in “Top Healthcare General Contractors in the Nation”

BRASFIELD & GORRIE

MISSION

TO BUILD WITH

INTEGRITY WHILE

EXCEEDING THE

EXPECTATIONS OF OUR

CLIENTS, BUSINESS

PARTNERS, EMPLOYEES

AND COMMUNITIES.

VISION

TO BE THE BEST

GENERAL CONTRACTOR

IN THE UNITED STATES.

VALUES

SAFETY

PEOPLE

REWARDING WORK

ENVIRONMENT

COMMITMENT TO

EXCELLENCE

INTEGRITY

TEAMWORK

STEWARDSHIP

Plant W

ansley Lim

estone Unloading and H

andling

Brasfield & Gorrie Cogeneration and Energy Experience

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Transcript of Brasfield & Gorrie Cogeneration and Energy Experience