APPLICATIONVerify accessory fitment at Polaris.com.

BEFORE YOU BEGINRead these instructions and check to be sure all parts and tools are accounted for.Please retain these installation instructions for future reference and parts orderinginformation.

KIT CONTENTSThis Kit includes:

REF QTY PART DESCRIPTION PART NUMBER1 1 Actuator, Box Lift 4016550

2 1 Switch 40170893 1 Harness 24139754 4 Cable Tie (not shown) 7080138

1 Instructions 9928095

Instr 9928095 Rev 01 2017-06 Page 1 of 7

P/N 2882895

BOX LIFT KIT

Instr 9928095 Rev 01 2017-06 Page 2 of 7

TOOLS REQUIRED• Safety Glasses• Cutting Tool• Drill• Drill Bit: 1/4 inch (6 mm)• Pliers, Push Pin Rivet

• Screwdriver Set, Torx®• Socket Set, Metric• Vehicle Lift/Support Equipment• Wrench Set, Metric

IMPORTANTYour Box Lift Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughlybefore beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure asatisfactory installation, perform all installation steps correctly in the sequence shown.

ASSEMBLY TIMEApproximately 45–55 minutes

NOTEAdditional time may be required for optional steps, or

to accommodate other accessories.

HARNESS DETAILHARNESSee:

REF PART DESCRIPTION WIRECOLOR

PIN QTY/GENDER

CONNECTS TO

3A Switch, Box Lift - 12 female Switchw

3B Relay/Fuse Block - - Vehicle structure

3C Connector, Terminal Block - 3 female Vehicle terminal block

3D Connector, Main Vehicle Harness - 2 male Main vehicle harness breakout

Instr 9928095 Rev 01 2017-06 Page 3 of 7

INSTALLATION INSTRUCTIONS1. Shift vehicle transmission into “PARK”. Turn

ignition switch to “OFF” position and remove keyfrom switch.

2. Flip up passenger seat bottom, remove driver’sseat and underseat storage compartment, thendisconnect black negative (-) cable from battery.

3. Gain access.a. Raise vehicle bed.b. Remove hood.c. Remove upper dash cupholder by removing

two push pin rivetsA, then sliding cupholderrearward. Retain rivets.

4. Determine if REAR shock absorbers are mountedin required position for clearance from box liftactuatorq.• If UPPER ends of shock absorbers are securedto OUTBOARDmounting holesB, thenproceed to Step 5.

• If UPPER ends of shock absorbers are securedto INBOARD mounting holesC, then repositionBOTH shock absorbers to OUTBOARDmounting holesB per the following procedure:

WARNINGDO NOT USE JACK TO STABILIZE OR SUPPORTVEHICLE. Chocks must be used to stabilize vehicleprior to lifting. Blocks or jack stands must be used to

support vehicle after lifting.Failure to properly chock and block vehicle mayallow vehicle to fall, resulting in severe injury or

death.NEVER place any part of your body under liftedvehicle without properly chocking and blocking

vehicle.

a. Securely chock front and rear sides of bothfront tires to prevent vehicle from moving.

b. Following all jack instructions, raise vehiclerear frame far enough off ground to relievesuspension load. Support vehicle with blocksor jack stands designed for that purpose andwhich have adequate weight capacity.

c. Remove upper shock mounting fastener,move shock from inboard (soft ride) positionC to outboard (heavy load) positionB, thenreinstall fasteners. Torque to specification.

TORQUE40 ± 4 ft. lbs (54 ± 5 Nm)

d. Remove support equipment and lowervehicle.

NOTEView looking rearward.

5. Install switch.a. Remove two push pin rivetsD from lower face

of control panel. Retain rivets.

Instr 9928095 Rev 01 2017-06 Page 4 of 7

b. Rotate bottom of control panel rearward,disengaging two side tabsE, then droppingtwo upper tabsF out of slots in main dashpanel.

c. Label and disconnect electrical harnesses fromswitches, sockets, or other devices in controlpanel.

d. Carefully cut out one rectangular switch blankG from control panel. Debur edges.

NOTEAny open location may be used.

e. Install switchw in control panel opening.

NOTESwitch vertical orientation will be verified in Step 12.

6. Route harness.

NOTESee previous section, HARNESS DETAIL, for

connector identification.

a. Route connectors 3A and 3D on box liftharnesse from under-hood compartmentrearward through firewall grommetH intoupper dash compartment.

NOTERelay/fuse block 3B and terminal block connector 3C

remain on forward side of firewall.Grommet may be temporarily removed to facilitate

harness passage.

Instr 9928095 Rev 01 2017-06 Page 5 of 7

b. Drill out one accessory plug (1/4 inch) onunder-hood liner, forward of air intake ducts,then install relay/fuse block 3B using attachedfir tree clip.

IMPORTANTControl drill depth to prevent damage to underlying

structure or components.

c. Open power cap on vehicle terminal block atany open location, then plug in connector 3C.

d. Reaching through cupholder cutout, removecap from main vehicle harness breakoutconnectorJ (identified as BOX SWITCH),then join to connector 3D on harnesse.

e. Join connector 3A on harnesse to switchw incontrol panel.

f. Reconnect electrical harnesses disconnectedin Step 5c. above, then reinstall control panelinto main dash panel using only side tabsEand upper tabsF as shown in Step 5b. Do notreinstall two retained rivetsD at this time.

7. Remove bed lock lever.a. Remove two screwsK and one screwL from

forward end of bed heat shield. Retain screws.

b. Near center of lock leverM remove bolt andnut securing lock lever mounting blocksN.

CAUTIONLock lever will be under spring tension. Hold leverhandle securely to prevent rapid lever movement

and possible injury.

c. At each end of lock leverM carefully removebolt and nut securing lock lever mountingblocksN, then remove lock lever. Hardwareand blocks will not be reused.

d. Remove lock lever by carefully pulling forwardend of heat shield down slightly. Lock lever andsprings will not be reused.

e. Reinstall two screwsK and one screwL atforward end of heat shield.

CAUTIONWhen lift assist strut is removed vehicle bed can freefall to closed position, resulting in personal injury ordamage to vehicle. Secure bed in open position ifwind or other factors may cause bed to close

unexpectedly.

8. Remove hairpin clipP and clevis pinQ from eachend of lift assist strut, then remove strut and fullyopen bed (over-center). Retain clips and pins.Strut (and safety cable, if installed) will not bereused.

NOTEUpper clip and pin shown; lower clip and pin similar.

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9. Install box lift actuatorq to chassis mountingbracket using retained clevis pinQ and hairpin clipP.Ensure proper orientation: motor should beoriented downward and on side closest to shockas shown.

NOTEEngine, driveline, and other vehicle components

hidden for clarity.

10.Extend actuator rod.a. Ensure box lift actuatorq is positioned (and

secured, if necessary) to prevent vehicledamage when rod is extended.

b. Join box lift connectorR to main harnessbreakout connectorS.

c. Reconnect black negative (-) cable to battery.d. Turn ignition switch to “ON” position. Do not

start engine.

e. Depress UPPER arrow on box lift switchw.• If box lift rod begins extending, keepdepressing arrow until rod is fully extended.

• If box lift actuator motor operates but rodremains retracted, then depress LOWERarrow on box lift switch until rod is fullyextended. Switch orientation will becorrected in Step 12.

f. Turn ignition switch to “OFF” position andremove key from switch.

11. Install box lift actuatorq to bed mounting bracketusing retained clevis pinQ and hairpin clipP.

12. If box lift rod operated in SAME direction as arrowon switchw, then proceed to Step 13.Otherwise, perform the following:a. Disconnect black negative (-) cable from

battery.b. Remove control panel from main dash panel.

See Step 5.c. Remove switch from control panel, rotate

switch 180 degrees, then reinstall in panel.d. Reinstall control panel, including two push pin

rivetsD.e. Reconnect black negative (-) cable to battery.

13.Secure harnesses at actuator and in upper dashusing cable tiesr to prevent contact with hotcomponents, sharp edges, or moving parts.Ensure adequate harness slack exists toaccommodate actuator operation.

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14.Turn vehicle key to “ON” position but do not startvehicle. Operate box lift incrementally, checkingthe following items at each increment, until fulltravel is achieved:• Proper actuator/box lift operation• Harness secured so as to avoid tension duringactuator travel

• Harness secured so as to prevent pinching byactuator or box movement

NOTEActuator is equipped with an overrunning clutch andwill make a loud clicking sound when full travel isreached in either direction. This is normal and does

not damage the actuator.

15.Turn ignition switch to “OFF” position and removekey from switch.

16.Restore access (including control panel push pinrivetsD, if not yet installed).

CLEANING: Remove debris regularly, cleaningactuator housing with mild soap and water. Do NOTclean actuator with a pressure washer.

FEEDBACK FORMA feedback form has been created for the installer to provide any comments, questionsor concerns about the installation instructions. The form is viewable on mobile devicesby scanning the QR code or by clicking HERE if viewing on a PC.

FEEDBACK FORM