Bottle Production Flowchart Preform → Preform feeding...

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Transcript of Bottle Production Flowchart Preform → Preform feeding...

Page 1: Bottle Production Flowchart Preform → Preform feeding ...mirageindustries.com/...2-Cav-Neck_Adj-Blower-SBL1.pdf · A . Mirage SB-L1 Stretch Blow Molding System Mirage SB-L1 stretch
Page 2: Bottle Production Flowchart Preform → Preform feeding ...mirageindustries.com/...2-Cav-Neck_Adj-Blower-SBL1.pdf · A . Mirage SB-L1 Stretch Blow Molding System Mirage SB-L1 stretch

Mirage SB-L1 Fully Automatic Stretch Blow Molding Machine

Air Compressor Water Chiller Air Dryer

Bottle Production Flowchart

Preform → Preform feeding → Auto blow molding machine → Bottle

Page 3: Bottle Production Flowchart Preform → Preform feeding ...mirageindustries.com/...2-Cav-Neck_Adj-Blower-SBL1.pdf · A . Mirage SB-L1 Stretch Blow Molding System Mirage SB-L1 stretch

A . Mirage SB-L1 Stretch Blow Molding System

Mirage SB-L1 stretch Blow Molding Machine (2-cavity,for maximum 2L bottle)

Model Parameter Qty

Mirage SB-L2 1800-2000BPH for 500ml bottle in stable production

1 set

Auxiliary Machines

HP AC 2.4/30 1 set

LP AC 1.6/12 1 set

HP Air Dryer Group3.0/30 Including: Ar filters, Air dryer

and 1.0/30 air tank1 set

LP Air Dryer Group 2.0/12 1 set

Air Chiller 5P 1 set

Changeable Spare Parts 1 set

Blow Mold 2-cavity Aluminum 7075

28mm,300ml 1 set

28mm,600ml 1 set

24mm,500ml 1 set

B. Brief Introduction

Mirage SB-L series is the most stable two-step fully-automatic pet stretch-blow molding machines(reheat). It has 4 to 6 cavities and the maximum capacity of the products is 2L. It can blow bottles in shapes: carbonated, mineral, pesticide, cosmetics, wide-mouth, hot filling, and other packing containers, which is made of plastic of crystalline type, such as PET and PP etc.

1) High Automatization2) High Intelligence: The machine can be controlled through touch screen and running status is

shown on it.3) High Quality: Steady infrared heating system blowing and highly precise blow-mold closing

system ensure quality.4) High Speed: 4000-4500BPH(4-cavity), 6500-7200BPH(6-cavity) 5) No Contamination: Closed production zone, good self-lubrication system avoid

contamination.6) Low Cost: Low consumption of electricity, air and water.7) High Transparency: Easy maintenance, absolute safety, visual inspection, low noise.

Page 4: Bottle Production Flowchart Preform → Preform feeding ...mirageindustries.com/...2-Cav-Neck_Adj-Blower-SBL1.pdf · A . Mirage SB-L1 Stretch Blow Molding System Mirage SB-L1 stretch

C. Machine Features

1) Stable performance with advanced PLC.2) Conveying preforms automatically with conveyor.3) Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by

itself and revolute in the rails simultaneously in the infrared preheater.4) High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light

tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.

5) High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.

6) No contamination and low noise with the air cylinder to drive the action instead of the oil pump.

7) Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.

8) Strong clamping force with high pressure and double crank links to lock the mold.9) Two ways of operating: automatic and manual.10) Safe, reliable, and unique design of the position of valve to make the air pressure diagram of

the machine easier to understand.11) Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic

technological process.12) Contamination is avoided for the bottle body.13) Ideal effect of the chilling with the chilling system.14) Easy installation and starting15) Low rejection rate: less than 0.2 percent.

D. Technical Parameters

Model Unit Mirage SB-L1

Clamping System (Number of cavity) cavities 2

(Clamping unit) KG 35000

(mold stroke) mm 150

(stretching rod stroke) mm 350

(bottom mold stroke) mm 50

(pitch distance) mm 85

(number of holder) PCS 60

(Max.containervolume)

L 2

(Max.container height) mm 350

Page 5: Bottle Production Flowchart Preform → Preform feeding ...mirageindustries.com/...2-Cav-Neck_Adj-Blower-SBL1.pdf · A . Mirage SB-L1 Stretch Blow Molding System Mirage SB-L1 stretch

(Max.containerdiameter)

mm 105

(Max.prefrom height) mm 180

(Max.neck diamer) mm 38

(Output) BPH 1800-2000

Electrical System (heating over) PCS 2*2

(Number of lamp) PCS 2*16

(heating power) KW 32

(installed power) KW 35

(voltage) Voltage 380V/50HZ

(Actual power) KW 20-22

Air System (operating pressure) mpa 0.7-0.9

(blowing pressure) mpa 2.5-3.0

(high pressure airconsuming)

L/min 2.4/30

Chiller System (temperature) 9-13

(pressure) mpa 0.4

(heating power) HP 3

Machine (machine dimension) M 2.2*2.0*2.3

(machine weight) KG 3500

E. Configuration List

Name Origin Brand

Inductive Sensor Japan Omron

Magnetic Sensor USA Simmens

Proximity Sensor USA Simmens

Power Switch France

Breaker France Schneider

Intermediary Relay 24V France Schneider

AC Contactor 220V France Schneider

Page 6: Bottle Production Flowchart Preform → Preform feeding ...mirageindustries.com/...2-Cav-Neck_Adj-Blower-SBL1.pdf · A . Mirage SB-L1 Stretch Blow Molding System Mirage SB-L1 stretch

Signal Amplification China Touchwin

Touchscreen( PLC) Taiwan Delta

24V Power Box Taiwan Delta

Servo Motor and Servo Drive China Touchwin

Heating Lamp China Jieneng

Motor in Preform elevator and unscrambler China Taili

Adjustable Voltage Module China Aoyi

Temperature Regulator China Yatai

Throttling Valve Taiwan Airtac

Movement Valve Taiwan Airtac

Stretching Cylinder Taiwan Festo

Clamping Cylinder Taiwan Festo

Combination Valve Taiwan Airtac

Mute USA Yawei

Rail Taiwan PML

Seal for Pressure Increase USA Yawei

Cylinder for Pushing Preform Taiwan Festo

Cylinder in robot for elevating preform Taiwan Festo

Cylinder in robot for preform transfer Germany Festo

Preform Rotary Cylinder in Robot Germany Festo

Cylinder for Robot Clip Taiwan Mindman

Sealing Cylinder Taiwan Lind

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One Year Free Charge Spare Parts List

No Item Qty

1 Infrared lamp 10pcs

2 Stretch cylinder sealer 4pc

3 HP Air pipe 10m

4 LP Air pipe 10m

5 Sealing cylinder seals 4pcs

6 24V magnet valve coil 2pcs

7 Robot clip 4 PAIRS

8 Magnetic switch 1pc

9 Preform holder 4SETS

10 Proximity Sensor 1pc

11 High pressure reducer valve 1pc

12 Low Pressure Air Pipe 15m

13 Air Connector 20pcs

14 Instruction 1pc

15 Anti-rust painting 1bottle

16 Temperature controller module 1pc

17 relay 24V 1set

18 Tool box 1set

19 Inner hexagon spanner(4,6,8,10,12) 1set

20 Solid wrench(8,10,12,13) 1pc for each

21 Slot type screwdriver(3inch, 4inch) 1pc for each

22 Phillipe screwdriver(3inch, 4inch) 1pc for each

23 Machine foot M16 4pcs

F. Other Terms and Conditions

i. Delivery: Within 45 days from the date of receipt of 30% down payment

Page 8: Bottle Production Flowchart Preform → Preform feeding ...mirageindustries.com/...2-Cav-Neck_Adj-Blower-SBL1.pdf · A . Mirage SB-L1 Stretch Blow Molding System Mirage SB-L1 stretch

ii. Origin: P.R. China.iii. Payment: 30% by T/T in advance 70% before delivery by T/T.iv. Insurance: To be covered by buyer.v. Validity: 4 weeks from the date of issue of this offer.vi. Packing: Export standard seaworthy Packing.

vii. Installation: Our engineer will travel to buyer’s country within 10- 20 days after receipt of

confirmation in the written form from client informing that the goods arrived in site and civil works is ready for installation. The client has to buy round tickets and arrange all local facilities including food, lodging, and transportation during their staying period in buyer’s country. The buyer would pay USD 120/day for each engineer during journey.

viii. Warranty: One year from the date of Installation or acceptance of the Plant whichever comes first.

Note: If the client needs our manufacturer to provide the training program depending on the experience of the local people and the client requirement as the local people has no experience in this kind of plant, the client has to send their people (about 4 technical engineers/workers) to China

to receive the training in their factories. The training time will be 20- 30 days. The cost in this

regard will be discussed later after confirmation of this proposal.