BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of...

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BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS

Transcript of BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of...

Page 1: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

USAChris Corona+1 607 348 [email protected]

Continental EuropeThomas Bulirsch +49 9571 [email protected]

FranceCedric Dehainault+33 6 77 16 72 [email protected]

UK, Ireland & AsiaJohn Inman+44 1763 [email protected]

b o l t a r o n . c o m + 1 8 0 0 3 4 2 7 4 4 4

BOLTARON® FAR-RATED MATERIALSFOR AIRCRAFT INTERIORS

Page 2: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

You imagine. We innovate.

Manufacturing, Compliance & Sustainability......................................7

Superior Thermoformability.....................................................................9

Superior Impact Resistance....................................................................11

Boltaron® 9000 Series Materials..........................................................16

Boltaron® 4000 Series Materials..........................................................20

True Pearl and Metallic Effects.............................................................25

Double Sided Textures and Protected Prints....................................26

See-Through Translucent Materials....................................................27

Unlimited Colors........................................................................................29

Pressed Textures........................................................................................31

Extruded Textures......................................................................................33

Impress Prints™ Prints...........................................................................35

Choose Your Boltaron Sheet..................................................................36

Detailed Specifications.............................................................................39

Boltaron Seat of the Future ..................................................................40

CONTENTS

Page 3: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

You imagine. We innovate.

Manufacturing, Compliance & Sustainability......................................7

Superior Thermoformability.....................................................................9

Superior Impact Resistance....................................................................11

Boltaron® 9000 Series Materials..........................................................16

Boltaron® 4000 Series Materials..........................................................20

True Pearl and Metallic Effects.............................................................25

Double Sided Textures and Protected Prints....................................26

See-Through Translucent Materials....................................................27

Unlimited Colors........................................................................................29

Pressed Textures........................................................................................31

Extruded Textures......................................................................................33

Impress Prints™ Prints...........................................................................35

Choose Your Boltaron Sheet..................................................................36

Detailed Specifications.............................................................................39

Boltaron Seat of the Future ..................................................................40

CONTENTS

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Quality, reliability, and responsive customerservice make SIMONA Boltaron the FAR-rated

thermoplastic sheet supplier of choicefor customers around the world.

RELIABILITYMEETS

INNOVATION

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Page 5: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

Quality, reliability, and responsive customerservice make SIMONA Boltaron the FAR-rated

thermoplastic sheet supplier of choicefor customers around the world.

RELIABILITYMEETS

INNOVATION

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Page 6: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

No other film and sheet producer offers calendering, extrusion and press lamination under one roof,with value added services including printing and thermoforming. These unmatched

production technologies create tailored solutions to meet the needs of a specific application.Materials produced using more than one of these processes can be imparted in-line or

off-line with low minimums to create an unlimited selection of ultra-high performance sheetproducts impossible to achieve using any single production process.

UNPARALLELEDMANUFACTURING

CAPABILITIES

SIMONA Boltaron materials are manufactured for durability, long programlife cycles, consistency, and the critical performance required for aircraft

environments. All materials are made at one site using similarformulations, allowing for internal recycling and environmentally

conscious manufacturing practices.

SUSTAINABILITYAND LONGEVITY

For quality assurance, SIMONA Boltaron technicians utilize the latest testingand technology to produce comprehensive and cost-effective results directly

on site including full flammability, smoke and heat release. Materials arebatch tested at an independent laboratory for consistent compliance.

REGULATORYCOMPLIANCE

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Page 7: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

No other film and sheet producer offers calendering, extrusion and press lamination under one roof,with value added services including printing and thermoforming. These unmatched

production technologies create tailored solutions to meet the needs of a specific application.Materials produced using more than one of these processes can be imparted in-line or

off-line with low minimums to create an unlimited selection of ultra-high performance sheetproducts impossible to achieve using any single production process.

UNPARALLELEDMANUFACTURING

CAPABILITIES

SIMONA Boltaron materials are manufactured for durability, long programlife cycles, consistency, and the critical performance required for aircraft

environments. All materials are made at one site using similarformulations, allowing for internal recycling and environmentally

conscious manufacturing practices.

SUSTAINABILITYAND LONGEVITY

For quality assurance, SIMONA Boltaron technicians utilize the latest testingand technology to produce comprehensive and cost-effective results directly

on site including full flammability, smoke and heat release. Materials arebatch tested at an independent laboratory for consistent compliance.

REGULATORYCOMPLIANCE

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Page 8: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

SUPERIORTHERMOFORMABILITY

All SIMONA Boltaron grades are manufactured under tightlycontrolled conditions for consistent behavior during

thermoforming. After forming, the materials maintainuniform wall thickness and surface appearance

with excellent texture retention and detail.

The material does not require pre-drying beforethermoforming, which leads to more flexibility in

the forming process and reduces cost byeliminating the need for drying ovens.

In-house thermoforming expertsprovide hands-on support for

forming for difficult and uniqueparts production.

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Page 9: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

SUPERIORTHERMOFORMABILITY

All SIMONA Boltaron grades are manufactured under tightlycontrolled conditions for consistent behavior during

thermoforming. After forming, the materials maintainuniform wall thickness and surface appearance

with excellent texture retention and detail.

The material does not require pre-drying beforethermoforming, which leads to more flexibility in

the forming process and reduces cost byeliminating the need for drying ovens.

In-house thermoforming expertsprovide hands-on support for

forming for difficult and uniqueparts production.

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Boltaron® sheet products exhibit exceptional impact resistance,yielding many advantages in processing and use.

Durable thermoformed parts with excellent long term appearancecan be achieved using thinner, lighter sheet, while still offering exceptional

impact resistance, looking newer longer, and decreasing replacement costs.These materials are also not notch sensitive. This stress point resistance

means increased engineering capabilities, such as stitching, as well as reducedwaste from in-process breakage.

SUPERIORIMPACT

RESISTANCE

DURABILITYAND LONG

SERVICE LIFE

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Page 11: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

Boltaron® sheet products exhibit exceptional impact resistance,yielding many advantages in processing and use.

Durable thermoformed parts with excellent long term appearancecan be achieved using thinner, lighter sheet, while still offering exceptional

impact resistance, looking newer longer, and decreasing replacement costs.These materials are also not notch sensitive. This stress point resistance

means increased engineering capabilities, such as stitching, as well as reducedwaste from in-process breakage.

SUPERIORIMPACT

RESISTANCE

DURABILITYAND LONG

SERVICE LIFE

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Boltaron® materials are specially formulated to meet the exact requirements of theFederal Aviation Administration, as well as major airframe manufacturers. Based on

the regulatory requirement, application, part type and size, we can recommendan exceptional material solution from the 9000 and 4000 Series range of materials.

Materials in both series can be customized with a wide range of design possibilities.

SPECIFICATIONPERFORMANCE

AND DESIGN

9000SERIES

4000SERIES

Materials meet the flammability, smoke and heat releaserequirements specified by FAR 25.853 (a) and (d).

Materials meet the flammabilityrequirements specified by

FAR 25.853 (a).

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Page 13: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

Boltaron® materials are specially formulated to meet the exact requirements of theFederal Aviation Administration, as well as major airframe manufacturers. Based on

the regulatory requirement, application, part type and size, we can recommendan exceptional material solution from the 9000 and 4000 Series range of materials.

Materials in both series can be customized with a wide range of design possibilities.

SPECIFICATIONPERFORMANCE

AND DESIGN

9000SERIES

4000SERIES

Materials meet the flammability, smoke and heat releaserequirements specified by FAR 25.853 (a) and (d).

Materials meet the flammabilityrequirements specified by

FAR 25.853 (a).

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OSU 65/65Izod Impact Strength 5.0 ft-lb/in (265 J/m) Safe to use UV-C disinfection

Seat parts, interior components

OSU 55/55Low smoke under 150Exceeds OSU and NBS smoke requirementsIzod Impact Strength 5.0 ft-lb/in (265 J/m)

9815N 9850OutstandingDurability and Long Service Life

Low Smoke and HeatRelease

Lengths to 120 in. (3,048 mm)Widths to 48 in. (1,220 mm)Gauges from 0.047 to 0.060 in. (1.2 to 1.52 mm)

Window shades

For greater light opacity, specify FAR 25.853 (a) compliant Boltaron® 9250

9200HighTemperature,Light Blocking

T o p P e r f o r m i n g S h e e t

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm) Gauges from 0.040 to 0.250 (1.02 to 6.35 mm)Rolls ≤ 0.040 in. (1.02 mm)

Seat parts, interior components

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm) Gauges from 0.040 to 0.250 (1.02 to 6.35 mm)

OSU 65/65Light opacity

Lengths 99 or 122 in. (2,514 or 3,099 mm)Widths up to 50 in. (1.270 mm)Gauges from 0.040 to 0.250 in. (1.02 to 6.35 mm)

Boltaron® Boltaron® Boltaron®

T H E S E M A T E R I A L S M E E T T H E F L A M M A B I L I T Y , S M O K E , A N D H E A T R E L E A S E R E Q U I R E M E N T S O F F A R 2 5 . 8 5 3 ( A ) A N D ( D )

Sheet with Extruded Texture

Sheet with Pressed Texture

Applications

Applications

Applications

high impactresistant

translucentlightblocking

low flammability

low smoke release

low heat release

OSU 65/65Izod Impact Strength 5.0 ft-lb/in (265 J/m)

Seat parts, interior components

9815ExceptionalImpactResistance

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm) Gauges from 0.040 to 0.250 (1.02 to 6.35 mm)Rolls ≤ 0.040 in. (1.02 mm)

Lengths 99 or 122 in. (2,514 or 3,099 mm)Widths up to 50 in. (1.270 mm)Gauges from 0.040 to 0.250 in. (1.02 to 6.35 mm)

Boltaron®

Sheet with Extruded Texture

Sheet with Pressed Texture

Applications

Thermoformable

FAR 25.853 (a) and (d) compliant

can be cleaned with ALL aviation cleaners

unlimited colors

Industry's widest range of textures

UV-C safe

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OSU 65/65Izod Impact Strength 5.0 ft-lb/in (265 J/m) Safe to use UV-C disinfection

Seat parts, interior components

OSU 55/55Low smoke under 150Exceeds OSU and NBS smoke requirementsIzod Impact Strength 5.0 ft-lb/in (265 J/m)

9815N 9850OutstandingDurability and Long Service Life

Low Smoke and HeatRelease

Lengths to 120 in. (3,048 mm)Widths to 48 in. (1,220 mm)Gauges from 0.047 to 0.060 in. (1.2 to 1.52 mm)

Window shades

For greater light opacity, specify FAR 25.853 (a) compliant Boltaron® 9250

9200HighTemperature,Light Blocking

T o p P e r f o r m i n g S h e e t

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm) Gauges from 0.040 to 0.250 (1.02 to 6.35 mm)Rolls ≤ 0.040 in. (1.02 mm)

Seat parts, interior components

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm) Gauges from 0.040 to 0.250 (1.02 to 6.35 mm)

OSU 65/65Light opacity

Lengths 99 or 122 in. (2,514 or 3,099 mm)Widths up to 50 in. (1.270 mm)Gauges from 0.040 to 0.250 in. (1.02 to 6.35 mm)

Boltaron® Boltaron® Boltaron®

T H E S E M A T E R I A L S M E E T T H E F L A M M A B I L I T Y , S M O K E , A N D H E A T R E L E A S E R E Q U I R E M E N T S O F F A R 2 5 . 8 5 3 ( A ) A N D ( D )

Sheet with Extruded Texture

Sheet with Pressed Texture

Applications

Applications

Applications

high impactresistant

translucentlightblocking

low flammability

low smoke release

low heat release

OSU 65/65Izod Impact Strength 5.0 ft-lb/in (265 J/m)

Seat parts, interior components

9815ExceptionalImpactResistance

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm) Gauges from 0.040 to 0.250 (1.02 to 6.35 mm)Rolls ≤ 0.040 in. (1.02 mm)

Lengths 99 or 122 in. (2,514 or 3,099 mm)Widths up to 50 in. (1.270 mm)Gauges from 0.040 to 0.250 in. (1.02 to 6.35 mm)

Boltaron®

Sheet with Extruded Texture

Sheet with Pressed Texture

Applications

Thermoformable

FAR 25.853 (a) and (d) compliant

can be cleaned with ALL aviation cleaners

unlimited colors

Industry's widest range of textures

UV-C safe

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impactresistant

low flammability

low smoke release

high temperatureresistance

translucentlightblocking

low heat release

T H E S E M A T E R I A L S M E E T T H E F L A M M A B I L I T Y R E Q U I R E M E N T S O F F A R 2 5 . 8 5 3 ( A )

SuperiorImpact Resistance

Izod Impact Strength 18.0 ft-lb/in (953J/m)

Light Weight

15% Weight Reduction

4330 4330L

TranslucentRouted Parts

4350Low Smoke & FlameRelease

4800T o p P e r f o r m i n g S h e e t

Boltaron® Boltaron® Boltaron® Boltaron®

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm)Gauges from 0.028 - 0.250 in. (0.71 - 6.35 mm)

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm)Gauges from 0.028 - 0.250 in. (0.71 - 6.35 mm)

Gauges from 0.062 - 0.250 in. (1.57 - 6.35 mm)

Rigid, clear with a blue tintRouted to user specifications

Meets MVSS Docket 90A,ASTM E162 and ASTM E662 criteria for flammability andlow smoke emission

Applications

Aircraft and mass transitInterior components

ApplicationsSeat parts, interior components

ApplicationsSeat parts, interior components

ApplicationsPrivacy panels, class dividers

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm)Gauges from 0.062 - 0.250 in. (1.57 - 6.35 mm)

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4 0 0 0 S E R I E S

impactresistant

low flammability

low smoke release

high temperatureresistance

translucentlightblocking

low heat release

T H E S E M A T E R I A L S M E E T T H E F L A M M A B I L I T Y R E Q U I R E M E N T S O F F A R 2 5 . 8 5 3 ( A )

SuperiorImpact Resistance

Izod Impact Strength 18.0 ft-lb/in (953J/m)

Light Weight

15% Weight Reduction

4330 4330L

TranslucentRouted Parts

4350Low Smoke & FlameRelease

4800T o p P e r f o r m i n g S h e e t

Boltaron® Boltaron® Boltaron® Boltaron®

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm)Gauges from 0.028 - 0.250 in. (0.71 - 6.35 mm)

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm)Gauges from 0.028 - 0.250 in. (0.71 - 6.35 mm)

Gauges from 0.062 - 0.250 in. (1.57 - 6.35 mm)

Rigid, clear with a blue tintRouted to user specifications

Meets MVSS Docket 90A,ASTM E162 and ASTM E662 criteria for flammability andlow smoke emission

Applications

Aircraft and mass transitInterior components

ApplicationsSeat parts, interior components

ApplicationsSeat parts, interior components

ApplicationsPrivacy panels, class dividers

Lengths to 120 in. (3,048 mm)Widths to 60 in. (1,524 mm)Gauges from 0.062 - 0.250 in. (1.57 - 6.35 mm)

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Page 22: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

SIMONA Boltaron’s sales and engineering teams have gone to great lengths to bring to life theinspired visions of aircraft interior designers, airline brand managers, and seat manufacturersto challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of customdesign capabilities that transcend the standards for opaque thermoplastic sheet witheye-catching textures, metallics, pearlescents and decorative prints.

YOU IMAGINEWE INNOVATE

HANDS-ON FROMDESIGN TODEVELOPMENTSIMONA Boltaron strives to be innovative, adding value to existingproducts and providing solutions for new, unusual anddifferent sheet parts. Offering specification, design andengineering support from concept to execution.State-of-the-art multi-faceted thermoforming andparts fabrication facility capable of producinghigh-end and decorative formed and fabricatedproducts, specifically for challenging materialsand demanding FAA compliance applications.

22

Page 23: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

SIMONA Boltaron’s sales and engineering teams have gone to great lengths to bring to life theinspired visions of aircraft interior designers, airline brand managers, and seat manufacturersto challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of customdesign capabilities that transcend the standards for opaque thermoplastic sheet witheye-catching textures, metallics, pearlescents and decorative prints.

YOU IMAGINEWE INNOVATE

HANDS-ON FROMDESIGN TODEVELOPMENTSIMONA Boltaron strives to be innovative, adding value to existingproducts and providing solutions for new, unusual anddifferent sheet parts. Offering specification, design andengineering support from concept to execution.State-of-the-art multi-faceted thermoforming andparts fabrication facility capable of producinghigh-end and decorative formed and fabricatedproducts, specifically for challenging materialsand demanding FAA compliance applications.

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Page 24: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

METALLICEFFECTS

Permanently integrate a durable metalliccap layer, which uniquely includes a real metal flake, anda color matched substrate for a deep, rich metallic effect

This effect, acheived through press lamination, offers greatdurability and excellent scratch resistance.

TRUE PEARLEFFECTS

Iridescent, pearl surface effect that brilliantly captures the light.The material’s luster is even further enhanced after thermoforming.

Choose a pearlescent hue from natural to faux finish.

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Page 25: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

METALLICEFFECTS

Permanently integrate a durable metalliccap layer, which uniquely includes a real metal flake, anda color matched substrate for a deep, rich metallic effect

This effect, acheived through press lamination, offers greatdurability and excellent scratch resistance.

TRUE PEARLEFFECTS

Iridescent, pearl surface effect that brilliantly captures the light.The material’s luster is even further enhanced after thermoforming.

Choose a pearlescent hue from natural to faux finish.

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Page 26: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

MAKE A CLEARIMPACT

DOUBLE SIDEDTEXTURES ANDPROTECTED PRINTS

Translucent materials with unique pressed textures andembedded prints add style and dimension to traditional

privacy dividers, gallery panels and brand panels.

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Page 27: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

MAKE A CLEARIMPACT

DOUBLE SIDEDTEXTURES ANDPROTECTED PRINTS

Translucent materials with unique pressed textures andembedded prints add style and dimension to traditional

privacy dividers, gallery panels and brand panels.

27

Page 28: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

SIMONA Boltaron's state-of-the-art color laboratoryspecializes in producing quality colored

sheet from standard gray and blue huesto dynamic, bright accent colors. Expert

technicians and in-house technology offerscustom color matching in a standardlead time of less than 3 days. Match

to a physical sample or to a colorreference number such as

Pantone, NCS, or RAL.

UNLIMITED COLORSDELIVERED FAST

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Page 29: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

SIMONA Boltaron's state-of-the-art color laboratoryspecializes in producing quality colored

sheet from standard gray and blue huesto dynamic, bright accent colors. Expert

technicians and in-house technology offerscustom color matching in a standardlead time of less than 3 days. Match

to a physical sample or to a colorreference number such as

Pantone, NCS, or RAL.

UNLIMITED COLORSDELIVERED FAST

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Page 30: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

SIMONA Boltaron’s press laminating process uses heat and pressure to embossan infinite range of textures into thermoplastics sheet offline with low minimums.

Press laminated custom textures can be reproduced from virtually any existing or newly createdpatterns, including repeated company or brand patterns. This capability gives designers the

unequalled opportunity to create dramatic, sophisticated environments that are alsoentirely unique.

SIMONA Boltaron supplies the decorative textured sheet ready for forming, creating greaterpossibilities for imparting texture economically and rapidly.

Choose from a library of unique pressed textures, or provide a physical sample tomatch in the lab.

PRESSEDTEXTURES

TV SP

SO

SI

RM

QR

KN

HY

EL

DV

CF

BS

BRBN

BF

BA TZ*Some textures have a natural waviness, which is most apparent in large sheet form.

Page 31: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

SIMONA Boltaron’s press laminating process uses heat and pressure to embossan infinite range of textures into thermoplastics sheet offline with low minimums.

Press laminated custom textures can be reproduced from virtually any existing or newly createdpatterns, including repeated company or brand patterns. This capability gives designers the

unequalled opportunity to create dramatic, sophisticated environments that are alsoentirely unique.

SIMONA Boltaron supplies the decorative textured sheet ready for forming, creating greaterpossibilities for imparting texture economically and rapidly.

Choose from a library of unique pressed textures, or provide a physical sample tomatch in the lab.

PRESSEDTEXTURES

TV SP

SO

SI

RM

QR

KN

HY

EL

DV

CF

BS

BRBN

BF

BA TZ*Some textures have a natural waviness, which is most apparent in large sheet form.31

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EXTRUDEDTEXTURES

Standard extruded textures are impartedin-line at low cost and low minimums. Boltaron

materials with extruded textures are available inmedium to heavy gauge sheets suitable for most

thermoforming, fabricating and machining applications.This standard range of embossed textures was

selected to complement the requirements of theaircraft interiors industry.

SIMONA Boltaron offers more textures than anyother film and sheet producer, opening up

a new range of design possibilities.

VL VH

SD MS

LV HC

FT

CM

Page 33: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

EXTRUDEDTEXTURES

Standard extruded textures are impartedin-line at low cost and low minimums. Boltaron

materials with extruded textures are available inmedium to heavy gauge sheets suitable for most

thermoforming, fabricating and machining applications.This standard range of embossed textures was

selected to complement the requirements of theaircraft interiors industry.

SIMONA Boltaron offers more textures than anyother film and sheet producer, opening up

a new range of design possibilities.

VL VH

SD MS

LV HC

FT

CM

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Page 34: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

MAKE AN IMPRESSION WITHDECORATIVE PRINTS

Customize material with SIMONA Boltaron's ImpressPrinting™ technologies. Protected decorative imagescan mimic interior design finishes such as woodgrain,

marble and stone.

Utilizing a range of printing techniques, includingdigital printing, and screen printing.

All of which can be protected with a Tedlar® cap or other protected surface.

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Page 35: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

MAKE AN IMPRESSION WITHDECORATIVE PRINTS

Customize material with SIMONA Boltaron's ImpressPrinting™ technologies. Protected decorative imagescan mimic interior design finishes such as woodgrain,

marble and stone.

Utilizing a range of printing techniques, includingdigital printing, and screen printing.

All of which can be protected with a Tedlar® cap or other protected surface.

35

Page 36: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

MATERIAL SELECTION GUIDEBOLTARON® SHEET PERFORMANCE AND DESIGN OPTIONS

S P E C I F I C A T I O N

FAR 25.853 (a) 1 ii

FAR 25.853 (a) 1 f

FAR 25.853 (d)

MVSS Docket 90A

ASTM E162

ASTM E662

Other Regulatory Requirement

P E R F O R M A N C E

High Heat Distortion

Light Weight

UV Resistance

Chemical Resistance

Scratch Resistance

High Traffic

Soft Touch

Flexible

Light Blocking

Stain Resistance

T E X T U R E

Extruded Texture

SD SuedeCM Coarse MatteFT FeltVH Velour High GlossVL VelourHC HaircellMS MesaLV Levant

Pressed Texture

BNBRBFBSDVKN

Custom Texture

QRRMSOBAHYTV

E F F E C T

Metallic

Pearlescent

High Gloss

Medium Gloss

Matte Finish

Decorative Print

C L E A R

TranslucentRouted Part

C O L O R

Custom Color Matching

With Unlimited Possibilities

From solid colors to metallics and pearlescents, SIMONA Boltaron can provide a custom color match in as little as 72 hours within receipt of the sample.

V A L U E A D D E D

Specialized PartsProduction

Technical ThermoformingSupport

Design Assistance

SIMONA Boltaron offers hands-onmaterial selection, specification,design, and production supportthroughout the life cycle of aproject or program from conceptto installation for the bestpossible results.

CFELSPSITZ

36

Page 37: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

MATERIAL SELECTION GUIDEBOLTARON® SHEET PERFORMANCE AND DESIGN OPTIONS

S P E C I F I C A T I O N

FAR 25.853 (a) 1 ii

FAR 25.853 (a) 1 f

FAR 25.853 (d)

MVSS Docket 90A

ASTM E162

ASTM E662

Other Regulatory Requirement

P E R F O R M A N C E

High Heat Distortion

Light Weight

UV Resistance

Chemical Resistance

Scratch Resistance

High Traffic

Soft Touch

Flexible

Light Blocking

Stain Resistance

T E X T U R E

Extruded Texture

SD SuedeCM Coarse MatteFT FeltVH Velour High GlossVL VelourHC HaircellMS MesaLV Levant

Pressed Texture

BNBRBFBSDVKN

Custom Texture

QRRMSOBAHYTV

E F F E C T

Metallic

Pearlescent

High Gloss

Medium Gloss

Matte Finish

Decorative Print

C L E A R

TranslucentRouted Part

C O L O R

Custom Color Matching

With Unlimited Possibilities

From solid colors to metallics and pearlescents, SIMONA Boltaron can provide a custom color match in as little as 72 hours within receipt of the sample.

V A L U E A D D E D

Specialized PartsProduction

Technical ThermoformingSupport

Design Assistance

SIMONA Boltaron offers hands-onmaterial selection, specification,design, and production supportthroughout the life cycle of aproject or program from conceptto installation for the bestpossible results.

CFELSPSITZ

37

Page 38: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

FULL RANGEOF FAR-RATED

HIGH IMPACTSHEET FORAIRCRAFTINTERIOR

COMPONENTSSIMONA Boltaron’s knowledgeableteam is ready to help with material

selection to help you choosethe right grade for a specific

application or use.

Consult the factory for otherspecialized FAR rated grades.

9000

SE

RIE

S40

00 S

ER

IES

PRODUCT 25.853 in. (mm)ft lbs/in.(J/m)

0.040-0.250 (1.02-6.35)

5.0 (265)

0.040-0.250 (1.02-6.35)

5.0 (265)

0.047-0.060(1.2-1.52)

2.0 (106.8)

9815/9815N

9850

9200

IMPACT GAUGESPECIFICATION

FAR25.853

FAR

(d)

0.028-0.250(0.71-6.35)

0.028-0.250(0.71-6.35)

18 (953)

0.062-0.250(1.57-6.35)0.5-1.0 (27-53)

0.040-0.250(1.02-6.35)

3.0-5.0 (160-267)

4330

4330L

4350

4800

8830 0.040-0.125(1.02-3.2)—

FA

R 2

5.8

53

(a

) R

ate

dF

AR

25

.85

3 (

a)

an

d (

d)

Ra

ted

65/65

LOW SMOKE 55/55

LIGHT OPACITY

HIGH IMPACT

LIGHT WEIGHT

CLEAR

LOW SMOKE

SOFT TOUCH

SPEC

IALT

Y

SHEETROUTED

PARTPRESSEDTEXTURE

EXTRUDEDTEXTURE CLEAR

OPAQUECOLOR

INTEGRALPEARLEFFECT

DECORATIVEPRINT

INTEGRALMETALLIC

EFFECT*FILM

ANY

ANY

CUSTOM

FORM DESIGN

ANY

ANY

CLEARBLUETINT

ANY

LIMITED

ANY

9815F9815P

9815E9815D

9815M9815E P

EARL

(a), (i) & (ii)

*Except 9815N Typical properties are based on laboratory tests conducted on material samples in accordance with standard testing methodology. SIMONA Boltaron makes no express or implied warranty that its products will perform in accordance with the data in all conditions and circumstances. To determine suitability for use, users must test applications under actual operating conditions.

38

Page 39: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

FULL RANGEOF FAR-RATED

HIGH IMPACTSHEET FORAIRCRAFTINTERIOR

COMPONENTSSIMONA Boltaron’s knowledgeableteam is ready to help with material

selection to help you choosethe right grade for a specific

application or use.

Consult the factory for otherspecialized FAR rated grades.

9000

SE

RIE

S40

00 S

ER

IES

PRODUCT 25.853 in. (mm)ft lbs/in.(J/m)

0.040-0.250 (1.02-6.35)

5.0 (265)

0.040-0.250 (1.02-6.35)

5.0 (265)

0.047-0.060(1.2-1.52)

2.0 (106.8)

9815/9815N

9850

9200

IMPACT GAUGESPECIFICATION

FAR25.853

FAR

(d)

0.028-0.250(0.71-6.35)

0.028-0.250(0.71-6.35)

18 (953)

0.062-0.250(1.57-6.35)0.5-1.0 (27-53)

0.040-0.250(1.02-6.35)

3.0-5.0 (160-267)

4330

4330L

4350

4800

8830 0.040-0.125(1.02-3.2)—

FA

R 2

5.8

53

(a

) R

ate

dF

AR

25

.85

3 (

a)

an

d (

d)

Ra

ted

65/65

LOW SMOKE 55/55

LIGHT OPACITY

HIGH IMPACT

LIGHT WEIGHT

CLEAR

LOW SMOKE

SOFT TOUCH

SPEC

IALT

Y

SHEETROUTED

PARTPRESSEDTEXTURE

EXTRUDEDTEXTURE CLEAR

OPAQUECOLOR

INTEGRALPEARLEFFECT

DECORATIVEPRINT

INTEGRALMETALLIC

EFFECT*FILM

ANY

ANY

CUSTOM

FORM DESIGN

ANY

ANY

CLEARBLUETINT

ANY

LIMITED

ANY

9815F9815P

9815E9815D

9815M9815E P

EARL

(a), (i) & (ii)

*Except 9815N Typical properties are based on laboratory tests conducted on material samples in accordance with standard testing methodology. SIMONA Boltaron makes no express or implied warranty that its products will perform in accordance with the data in all conditions and circumstances. To determine suitability for use, users must test applications under actual operating conditions.

39

Page 40: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

Formed HighGloss Opaque TrimBoltaron® 9815 with Tedlar Cap

Curved WoodgrainMonitor Housingand Formed TrimBoltaron® 9815 Decorative

Frosted TranslucentPrinted Privacy DividerBoltaron® 4330 Decorative Textured Metallic

Trim and FinishBoltaron® 9815Metallic

Formed MetallicTray TableBoltaron® 9815 Metallic

Textured PearlescentHeadset FrameBoltaron® 9815 Pearlescent

Textured PearlescentSeat ShellBoltaron® 9815Pearlescent

Woodgrain TrayTable LaminateBoltaron® 9815 Decorative

TexturedBrushed Metal High Gloss TrimBoltaron® 9815 Metallic

SUPPLYING THERMOPLASTICMATERIALS FOR THE BUSINESSCLASS SEAT OF THE FUTURE

40

Page 41: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

Formed HighGloss Opaque TrimBoltaron® 9815 with Tedlar Cap

Curved WoodgrainMonitor Housingand Formed TrimBoltaron® 9815 Decorative

Frosted TranslucentPrinted Privacy DividerBoltaron® 4330 Decorative Textured Metallic

Trim and FinishBoltaron® 9815Metallic

Formed MetallicTray TableBoltaron® 9815 Metallic

Textured PearlescentHeadset FrameBoltaron® 9815 Pearlescent

Textured PearlescentSeat ShellBoltaron® 9815Pearlescent

Woodgrain TrayTable LaminateBoltaron® 9815 Decorative

TexturedBrushed Metal High Gloss TrimBoltaron® 9815 Metallic

SUPPLYING THERMOPLASTICMATERIALS FOR THE BUSINESSCLASS SEAT OF THE FUTURE

41

Page 42: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that
Page 43: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that
Page 44: BOLTARON® FAR-RATED MATERIALS FOR AIRCRAFT INTERIORS · to challenge the traditional aesthetics of aircraft interiors. The result is a portfolio of custom design capabilities that

USAChris Corona+1 607 348 [email protected]

Continental EuropeThomas Bulirsch +49 9571 [email protected]

FranceCedric Dehainault+33 6 77 16 72 [email protected]

UK, Ireland & AsiaJohn Inman+44 1763 [email protected]

b o l t a r o n . c o m + 1 8 0 0 3 4 2 7 4 4 4

BOLTARON® FAR-RATED MATERIALSFOR AIRCRAFT INTERIORS