Bohler Bestseller Engl Nt

7/27/2019 Bohler Bestseller Engl Nt

1/28

Bestseller

BHLER


2/28

W .-Nr. W erkstoffnummer (material number acc. to EN/DIN)

W elding positions acc. to AWS and EN

PA / 1G, 1F flat position

PB / 2F horizontal position

PC / 2G horizontal vertical position

PD / 4F horizontal overhead position

PE / 4G overhead positionPF / 3G, 3F, 5G up vertical position up

PG / 3G, 3F, 5G down vertical position down

dotted line = limited weldability in

this position

thick marked solid line = particularly good weldability

in this position

Type of current

= alternating current

= direct current (electrode positive)

= direct current (electrode negative)

= direct current (electrode positive or negative)

= direct current (electrode positive) or alternating current

= direct current (electrode negative) or alternating current

= direct current (electrode positive or negative)

or alternating current

Mechanical properties of all weld metal

Re = yield strength in N/mm2 = Rp 0,2

Rm = tensile strength in N/mm2

A5 = elongation in %

Av = impact strength in Joule

Heat treatment

u = untreated / as welded

s = stress relieved

n = normalised

v = quenched and tempered

a = tempered

Approvals and approval societies

ABS = American Bureau of Shipping

BN = Baseler NormBV = Bureau Veritas

B W B = Bundesamt f r Wehrtechnik und Beschaffung,

Germany

CL = Vereniging voor Controlle op Lasgebied Controlas

C W B = Canadian Welding Bureau

DB = German Railways

DNV = Det Norske Veritas

FI = Force Institute (Dansk Standard)

GdF = Gaz de France

G L = Germanischer Lloyd

INSPECTA = Technical Supervisory Association, Finland

ITI = Institut Technick Inspekce, Czech Republic

KTA 1408.1 = T V-approval acc. to KTA-Regelwerk 1408.1, Germany

LR = Lloyd s Register of Shipping

LTSS = Lithuanian Technical Supervision Service

BB = Austrian Railways

PR S = Polish Register of ShippingRINA = Registro Italiano Navale

R M R = Maritime Register of Shipping, Russia

Statoil = Statoil, Norway

T V-D = Technical Supervisory Association, Germany

T V-A = Technical Supervisory Association, Austria

UDT = Technical Supervisory Association, Poland

= bereinstimmungszertifikat acc. to

Bauregelliste A, Teil 1, Germany

VNIIST = Engineering Research Company - Russia

VUZ = Vyskumny stav Zvracsky, Slovakia

SEPROS = Approval Society, Ukraine

General remarks

This brochure contains only the most popular brands of

B HLER WELDING CONSUMABLES. For specific applications

please contact your nearest B hler Supplier.

Details regarding the nature and application purpose of our pro-ductsare intended for the information of the user.The data

concerning the mechanical properties always refer to the all-weld-

metal deposit in accordance with the applicable standards. In the area

of the weld joint, the weld metal properties are influenced by the base

metal, the welding position and the welding parameters. A guarantee

of the suitability for a specific type of application requires in each indi-

vidual case an implicit agreement in writing.

Information is subjected to change without notice.

CONTENTS KEY TO SYMBOLS

2

~

SELECTION GUIDE 3

FILLER METALS FOR MILD STEELS

C O ATED ELECTRODES 4, 5

SOLID WIRES FOR MAG & TIG 6

SUBMERGED ARC WELDING WIRES/FLUXES 6

FLUX AND METAL CORED WELDING WIRES 7

GAS WELDING RODS 7

FILLER METALS FOR PIPELINES 8

FILLER METALS FOR LOW ALLOYED STEELS

C O ATED ELECTRODES HIGH STRENGTH, LOW TEMPERATURE 8

HIGH TEMPERATURE

& CREEP RESISTANT 9

SOLID WIRES HIGH STRENGTH, LOW TEMPERATURE

10

FOR MAG & TIG HIGH T EM PE RAT UR E

& CREEP RESISTANT 11

SUBMERGED ARC HIGH STRENGTH, LOW TEMPERATURE

12

WELDING HIGH TEMPERATURE

WIRES/FLUXES & CREEP RESISTANT 12

GAS WELDING RODS HIGH TEMPERATURE 12

FILLER METALS FOR STAINLESS AND HIGH ALLOYED STEELS

C O ATED E LECTRODES CORROSION RESISTA NT 13, 14

HEAT RESISTANT 15

NICKEL BASE 15

SOLID WIRES CORROSION RESISTANT 16, 17

FOR MAG & TIG HEAT RESISTANT 17

NICKEL BASE 18

SUBMERGED ARC CORROSION RESISTANT 19

WELDING

WIRES/FLUXES

FLUX CORED CORROSION RESISTANT 20

WELDING WIRES

FILLER METALS FOR DISSIMILAR JOINTS

AND SPECIAL PUR POS E

C O ATED ELECTRODES 21

SOLID WIRES FOR MAG & TIG 22

FLUX CORED WELDING WIRES 22

GOUGING ELECTRODE 22

FORMS OF SUPPLY 23

SELECTION TABLES 24, 25

GRAPH FOR WEIGHT CALCULATION 26

REFERENCES 27

4G, 4F

PD, PE

PA, PB, PC

1G, 1F, 2G, 2F

PF

3G

3F

5G

3G

down

3F

downPG


3/28

BASE METALS

E N ASTMW .-NR. AISI

Mild steels & pipe steels

such as

S235J2G3, S355J2G3, GE 260

P255G1TH, P285NH

S255NL - P355NL1

ASTM: A 381, GR Y 50 / 52,

A 573 Gr. 70, A 285 Gr. C, A 106 Gr. B

API X52, X60, X70

Low alloyed and high strength steels,

such as

S355J2G3, S380NL1 - S460NL2

Steels with Rp 890 N/mm2

ASTM: A 656 Gr. 1, A 572 Gr. 55

High temperature and creep resistantsteels such as

16Mo3, 13CrMo 4-5, 10CrMo 9-10,

X20CrMoV 12-1, X10CrMoVNb 9-1,

ASTM: A 204 Gr.A, B a. C, A387

Gr. 11 a. 12,

A 335 Gr. P 1, P 11, P 12, P 22, P 91

Low temperature steels such as

12Ni14

ASTM: A 333 Gr. 1 a. Gr. 3,

A 442 Gr. 55 a. Gr. 60

Stainless steels such as

1.4313

ACI Gr. CA6NM

Corrosion resistant steels such as

1.4301, 1.4306, 1.4541, 1.4550,

1.4571, 1.4580

AISI 304 L

AISI 347

AISI 316 L

AISI 316 Cb

AISI 316 Ti

Highly corrosion resistant steels

such as

1.4438, 1.4539, 1.4462

UNS S 31803, AISI 317 L, UNS N 08904

Nickel base alloys such as

NiCr 15 Fe, Incoloy 800, NiCr21 Mo,

NiCr22Mo9Nb, 1.4529

UNS N06625, Inconel 600

Heat resistant steels such as

1.4762, 1.4828, 1.4841

AISI 314, AISI 310, AISI 305

Special applications

Dissimilar joints

Cladding

Armour plates

Gouging and bevelling

CO ATED

ELECTRODES

FOX BVD 85

FOX CEL

FOX CEL 75

FOX CEL 85

FOX CEL 90

FOX ETI

FOX EV 47

FOX EV 50

FOX EV 50-A

FOX EV 50-W

FOX EV PIPEFOX HL 180 Ti

FOX KE

FOX MSU

FOX OHV

FOX SPE

FOX SPEM

FOX SUS

FOX UNA

Page 4, 5, 8

FOX EV 60

FOX EV 63

FOX EV 85

Page 8

FOX DMO TiFOX DMO Kb

FOX DCMS Ti

FOX DCMS KB

FOX CM 2 Kb

FOX C 9 MV

FOX 20 MVW

FOX CN 18/11

Page 9

FOX ASN 5

FOX ASN 5-A

FOX CN 20/25 M

FOX CN 20/25 M-A

FOX CN 22/9 N

Page 14

FOX 2,5 Ni

Page 8

FOX CN 13/4

Page 13

FOX EAS 2

FOX EAS 2-A

FOX EAS 2-VD

FOX EAS 4 M

FOX EAS 4 M-A

FOX EAS 4 M-VD

FOX SAS 2

FOX SAS 2-A

FOX SAS 4

FOX SAS 4-A

Page 13, 14

FOX NIBAS 70/15

FOX NiCr 70 Nb

FOX NIBAS 70/20

FOX NiCr 625

FOX NIBAS 625

Page 15

FOX FA

FOX FFB

FOX FFB-A

Page 15

FOX A 7

FOX A 7 CN

FOX A 7-A

FOX CN 19/9 M

FOX CN 23/12-AFOX CN 23/12 Mo-A

FOX CN 29/9

FOX CN 29/9-A

FOX CN 29/9 SUPRA

FOX RDA

Page 21

FOX NUT

Page 21

SOLID WIRES

FOR

MAG & TIG

EMK 6

EMK 8

EML5

Page 6

NiCu 1-IG

NiMo 1-lG

NiCrMo 2,5-lG

X 70-lG

X 90-IG

Page 10

3NiMo 1-UP

3NiCrMo 2,5-UP

BB24

Page 12

DM0-IGDCMS-IG

CM 2-lG

CM 5-IG

C 9 MV-IG

20 MVW-IG

CN 18/11-IG

Page 11

2,5 Ni-lG

Page 10

CN 13/4-lG

Page 16

EAS 2-lG

EAS 2-lG (Si)

EAS 4 M-IG

EAS 4 M-IG (Si)

SAS 2-lG

SAS 2-lG (Si)

SAS 4-lG

SAS 4-lG (Si)

Page 16

ASN 5-lG

ASN 5-lG (Si)

CN 20/25 M-IG

CN 20/25 M-IG (Si)

CN 22/9 N-IG

Page 17

NiCr 70 Nb-lG

NIBAS 70/20-lG

NiCr 625-lG

NIBAS 625-lG

Page 18

FA-IG

FFB-IG

Page 17

A 7-lG

A 7 CN-IG

CN 19/9 M-IG

CN 23/12-lG

Page 22

SAW

WIRES/FLU-

XES

EMS 2

BB 24

BF 16

Page 6

EMS 2 MoEMS 2 CrMo

CM 2-UP

BB 24

C 9 MV-UP/BB910

Page 12

CN 13/4-UP

BB 203

Page 19

EAS 2-UP

EAS 4 M-UP

SAS 2-UP

SAS 4-UP

BB 202

Page 19

ASN 5-UP

CN 22/9 N-UP

BB 202

Page 19

D M ODCMS

Page 12

GAS

WELDING

RODS

BW Xll

Page 7

FLUX AND

METALCORED

WELDING

HL 50-FD

HL 52-FD

Ti52-FD

Page 7

EAS 2-FD

EAS 2 PW-FD

EAS 4 M-FD

EAS 4 PW-FD

SAS 2-FD

SAS 2 PW-FD

Page 20

CN 22/9 N-FD

CN 22/9 PW-FD

E 317 L-FD

Page 20

A 7-FD

CN 23/12-FD

CN 23/12 PW-FD

CN 23/12 Mo-FD

CN 23/12 MoPW-FD

Page 22

3

SELECTION

GUIDE

E 308 H PW-FD

Page 20


4/28

45 - 175

60 - 100

90 - 140

110 - 190

170 - 250

BASE METALS

STANDARD CLASSIFICATION

ENASTM

S275JR, S235J2G3-S355J2G3,

P235GH, P265GH, P255NH, P355T1,

P235T2-P355T2, P235G1TH,

P255G1TH, L210, L360NB, L290MB,

S235JRS1-S235J2S1,

S235JRS2-S235J2S2

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3

A 285 Gr.A, B a. C

S275JR, S235J2G3-S355J2G3,

P235GH, P265GH, P255NH, P355T1,

P235T2-P355T2, P235G1TH,

L210-L360NB, S235JRS1-S235J2S1,

S235JRS2-S235J2S2

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3

A 285 Gr.A, B a. C

S275JR, S235J2G3-S355J2G3,

P235GH, P265GH, P255NH, P235T1,

P355T1, P235T2-P355T2, P235G1TH,

P255G1TH, L210-L360NB, L290MB,

S235JRS1-S235J2S1,

S235JRS2-S235J2S2

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3

A 285 Gr.A, B a. C

S275JR, S235J2G3-S355J2G3,

P235GH, P265GH, P255NH, P235T1,

P355T1, P235T2-P355T2, P235G1TH,

P255G1TH, L210-L360NB, L290MB,

S235JRS1-S235J2S1,

S235JRS2-S235J2S2

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr.3

A 285 Gr.A, B a. C

S275JR, S235J2G3-S355J2G3,

P235GH, P265GH, P255NH, P355T1,

P235T2-P355T2, P235G1TH,

P255G1TH, L210-L360NB,

L290MB-L360MB, S235JRS1-S235J4S

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3

A 285 Gr.A, B a. C

FOX ETI

E 420 RR 12

E 6013

E 4322 RR 6

E 432/2 RR 22

FOX KE

E 38 0 RC 11

E 6013

E 4332 RR (C)

6

E 433/2 RR 12

FOX MSU

E 38 0 RC 11

E 6013

E 4322R (C) 3

E 432/2 R 12

FOX OHV

E 38 0 RC 11

E 6013

E 4322 R (C) 3

E 432/2 R 12

FOX SPE

E 38 2 RB 12

E 6013 (mod.)

E 4343 RR (B) 7

E 434/3 RR 22

B HLERBRAND

E NAWS/ASMEDIN

NFA

C 0.07

Si 0.4

Mn 0.5

C 0.06

Si 0.3

Mn 0.5

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

C 0.05

Si 0.3

Mn 0.4

C 0.06

Si 0.4

Mn 0.6

C 0.08

Si 0.2

Mn 0.5

MECHANICAL

PROPERTIES OF

ALLWE LD METAL

(TYPICALVALUES)

Re 460 N/mm2

R m 520 N/mm2

A5 26 %

Av 65 J

Re 430 N/mm2

R m 490N/mm2

A5 26 %

Av 75 J

Re 430N/mm2

R m 490N/mm2

A5 26 %

Av 75 J

Re 460 N/mm2

R m 520 N/mm2

A5 25 %

Av 75 J

Re 420 N/mm2

R m 500 N/mm2

A5 28 %

Av 90 J

WELDING PARA MET ERSAND SIZES

WELDING

POSITION

TYPE OF

CURRENT m m

AMPERAGE

A

1.5

2

2.5

3.2

4

5

2

2.5

3.2

4

2

2.5

3.2

4

2

2.5

3.2

4

5

2

2.5

3.2

4

5

40 - 160

45 - 180

60 - 110

90 - 140

110 - 190

170 - 240

45 - 180

60 - 100

90 - 130

110 - 170

40 - 160

70 - 100

90 - 130

140 - 180

45 - 180

60 - 100

90 - 130

110 - 170

170 - 240

APPROVALS

T V-D

T V-A,

FI, LR,

ABS, BV,

DN V,

GL, CL,

UDT, LTSS,

INSPECTA,

SEPROS

LR, UDT,

SEPROS

T V-D, ,

DB, BB,

BV, DNV,

GL, LR,

ABS, CL,

RMR,

SEPROS

T V-D, ,

T V-A,

FI, BB,

DB, DNV,

LR, UDT,

LTSS,

INSPECTA,

ABS, RMR,

SEPROS

T V-D, ,

T V-A,

BB, DB,

BV, DNV,

GL, LR,

UDT, LTSS,

ABS, RMR,

CL, SEPROS

CHARACTERISTICS AN DAPPLICATIONS

Heavy rutile coated electrode giving

fine performance in all

positions except vertical down.

Extremely smooth beads, easy

slag removal; suitable for AC/DC

and small transformers.

Heavy rutile coated contact

electrode engineered for fine

performance in all positions

including vertical down.

Excellent striking and restriking

characteristics, sound penetrati-

on, flat beads; popular with gene-

ral fabricators.

Medium thick rutile coated

electrode designed to operate in

all welding positions without the

need to change current settings.

Very stable arc, good gap brid-

ging ability, popular in shipbuil-

ding.

Medium thick rutile coated electrode.

Most popular E 6013 type.

All welding positions, AC/DC,

also for small transformers, very

good operating characteristics,

flexible coating, good for tack

welding, suitable for galvanized

components.

Heavy rutile basic coated electrode

offering fine performance in all posi-

tions except vertical down; desi-

gned to produce first class

X-Ray quality welds, mainly in

tube constructional work for root

and filler passes.

Impact strength down to - 20 C.

4

S275JR, S235J2G3-S355J2G3,

P235GH, P265GH, P255NH, P295GH,

P355T1, P235T2-P355T2, P235G1TH,

P255G1TH, L210-L385N,

L210MB-L385MB, S235JRS1-S235J2S1,

S235JRS2-S235J2S2, S255N-S355N

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3

A 285 Gr.A, B a. C

S275JR, S235J2G3-S355J2G3,

P235GH, P265GH, P255NH, P295GH,

P235T1, P355T1, P235T2-P355T2,

P235G1TH, P255G1TH, L210-L360NB,

L290MB, S235JRS1-S235J2S1,

S235JRS2-S235J2S2

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3A 285 Gr.A, B a. C

S275JR, S235J2G3-S355J2G3,

P235GH, P265GH, P255NH, P235T1,

P355T1, P235T2-P355T2, P235G1TH,

P255G1TH, L210-L360NB, L290MB,

S235JRS1-S235J2S1,

S235JRS2-S235J2S2

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3

A 285 Gr.A, B a. C

FOX SPEM

E 38 2 RB 12

E 6013 (mod.)

E 5133 RR (B) 8

E 513/3 RR 22

FOX SUS

E 42 0 RR 12

E 6013

E 4332 RR 6

E 433/2 RR 22

FOX UNA

E 38 0 RC 11

E 6013

E 4332 R (C) 3

E 433/2 R 12

C 0.08

Si 0.2

Mn 0.6

C 0.07

Si 0.5

Mn 0.6

C 0.06

Si 0.3

Mn 0.5

Re 450 N/mm2

R m 540 N/mm2

A5 27 %

Av 70 J

Re 430 N/mm2

R m 510 N/mm2

A5 27 %

Av 75 J

Re 420 N/mm2

R m 490 N/mm2

A5 27 %

Av 75 J

2

2.5

3.2

4

5

2

2.5

3.2

4

5

2

2.5

3.2

4

50 - 170

70 - 190

110 - 140

140 - 190

200 - 250

60 - 180

80 - 100

120 - 150

160 - 200

220 - 250

45 - 180

60 - 100

90 - 130

110 - 170

T V-D, ,

T V-A, BB,

DB, BV,

DNV, GL,

LR, ABS,

CL, SEPROS,

T V-D, ,

DB, GL,

BV, DNV,

LR, ABS,

CL, SEPROS

T V-D, ,

BB, DB,

UD T,

SEPROS

Heavy rutile basic coated electrode

offering fine performance in all posi-

tions except vertical down; desi-

gned to produce first class

X-Ray quality welds, mainly in

tube constructional work for

root and filler passes. Impact

strength down to - 20 C. Exceeds

the FOX SPE electrode in tensile

strength due to the increased

Mn-content of the deposit.

Heavy rutile coated electrode giving

fine performance in all

positions except vertical down. Soft

arc, well shaped beads,

excellent restriking characte-

ristics, easy slag removal.

Medium coated all-position rutile

electrode especially recommended

for fillet welding in vertical-down

position. W elding jobs up to 6 mm

can be carried out in one run only.

C

O

ATEDE

LECTRODES

FOR

M

ILD

STEELS


5/28

S235JR-E295, S235J2G3-S355J2G3,

C22, C35, P235T1-P275T1, P235T2,

P275T2, L210-L320, L290MB-L32MB,

P235G1TH, P255G1TH, P235GH,

P265GH, P295GH, S235JRS1-S235J4S,

S355G1S-S355G3S, S255N-S355N,

P255NH-P355NH, S255NL-S355NL,

GE200-GE240

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. F,A 519 Gr. 1020

A 537 Gr. C 11, A 573 Gr. 65

S235JR-E335, S235J2G3-S355J2G3,

C22, C35, P235T1-P355T1, P235T2,

P355T2, L210-L360NB L290MB-L32MB,


P265GH, P295GH, S235JRS1-S235J4S,

S355G1S-S355G3S, S255N-S355N,


GE200-GE260, GE300

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. F,A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65

A 516 Gr. 70, A 662 Gr. B

A 572 Gr. 50, A 633 Gr. D

FOX EV 47

E 38 4 B 42 H5

E 7016-1 H4R

E 4355 B 10

E 435 / 5

B 110 20 BH

FOX EV 50

E 42 5 B 42 H5

E 7018-1 H4R

E 5155 B 10

E 515 / 5

B 110 20 BH

C 0.06

Si 0.5

Mn 0.7

C 0.07

Si 0.5

Mn 1.1

Re 460 N/mm2

R m 530 N/mm2

A5 27 %

Av 190 J

90 J...- 40 C

Re 490 N/mm2

R m 560 N/mm2

A5 27 %

Av 190 J

100 J - 50 C

2.5

3.2

4

5

2

2.5

3.2

4

5

6

80 - 110

100 - 140

130 - 180

180 - 230

50 - 170

80 - 110

100 - 140

130 - 180

180 - 230

240 - 290

T V-D, ,

T V-A,

RINA,

INSPECTA,

FI, BB,

DB, ABS,

DNV, LR,

GL, CL,

RMR, BV,

UDT, LTSS,

SEPROS, ITI

T V-D, ,

T V-A, RINA,

BB, DB,

ABS, DNV,

LR, GL, BV,

RMR, UDT,

LTSS, VUZ,

SEPROS,

Basic coated electrode for making

high quality welds (about 110 %

metal recovery) in all positions

except vertical down. Deposit

exhibits unique ductility and crack

resistance. Low hydrogen content

(HD 5 ml/100 g).

Suitable for rigid weldments and

heavy cross sections.

Basic coated electrode engineered

for high quality welds (about

110 % metal recovery) in all

positions except vertical down. Also

suitable for the welding of low purity

higher carbon steel. Excellent

impact strengths at low tempera-

ture. Outstanding

positional welding characteristics.

Low hydrogen content

(HD 5 ml/100 g). The electrode

coating is resistant to moisture

absorption. CTOD tested at - 10 C.

Most popular E 7018-1 electrode.

BASE METALS


E NASTM

B HLER

BRANDE NAWS/ASME

DINNFA

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

MECHANICAL

PROPERTIES OF

ALLWE LD METAL

(TYPICALVALUES)

WELDING PARA MET ERS

AND SIZES

WELDING

POSITION

TYPE OF

CURRENT m m

AMPERAGE

A

APPROVALS CHARACTERISTICS AN DAPPLICATIONS

5

S235JR, S275JR, S235J2G3,

S275J2G3, S355J2G3, P235GH,

P265GH, S255N, P295GH,

S235JRS1-S235J2S1,

S235JRS2-S235J2S2

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3

A 285 Gr.A, B a. C

FOX HL 180 Ti

E 38 0 RR 74

E 7024

E 43 32 RR 11 180

E 433/2 RR 180 42

Re 440 N/mm2

R m 510 N/mm2

A5 27 %

Av 85 J

C 0.07

Si 0.5

Mn 0.8

3.2

4

5

120 - 180

160 - 230

200 - 330

T V-A,

FI, DNV,

ABS, LR, GL,

RMR, BB,

UDT, RINA,

INSPECTA,

SEPROS,

Rutile/iron powder electrode

yielding 180 % metal recovery.

Very long weldable length.

Self detaching slag, smooth welds

free of undercuts. Excellent stri-

king characteristics, suitable for

contact welding. Preferable for long

fillet welds.

S235J2G3-S355J2G3, S235JR-E295,

C22, C35, P235T1-P355T1,

P235T2-P355T2, L210-L360NB,

L290MB-L360MB, P235G1TH,

P255G1TH, P235GH, P265GH, S255N,

P295GH, S235JRS1-S235J4S,

S355G1S-S355G3S, S255N-S355N,

P255NH-P355NH, GE200-GE260

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. F,A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65

FOX EV 50-A

E 42 3 B 12 H10

E 7016

E 5143 B 10

E 514 / 3

B 110 23 H

Re 440 N/mm2

R m 550 N/mm2

A5 28 %

Av 180 J

47 J... - 30 C

C 0.05

Si 0.6

Mn 1.0

2.5

3.2

4

5

60 - 190

100 - 150

140 - 190

190 - 250

T V-D,

, DB,

SEPROS

Rutile basic double coated

electrode for positional welding on

DC+ and AC. Excellent for root

passes and fillet welds due to fast

travel speeds.

HD 10 ml/100 g.

S235JR-E335, S235J2G3-S355J2G3,

C22, C35, P235T1-P355T1, P235T2,

P355T2, L210-L360NB, L290MB,


P265GH, P295GH, S235JRS1-S235J4S,

S355G1S-S355G3S, S255N-S355N,


GE200-GE260, GE300

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. F,A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65

FOX EV 50-W

E 42 4 B 12 H5

E 7016-1 H4 R

E 5155 B 10

E 515 / 5 B 26

H

C 0.07

Si 0.5

Mn 1.1

Re 460 N/mm2

R m 560 N/mm2

A5 28 %

Av 200 J

120 J... - 40 C

2.5

3.2

4

5

55 - 185

80 - 140

110 - 180

180 - 230

T V-D,

CL, GL, FI,UDT, LTSS,

INSPECTA,

SEPROS,

P DO

Basic coated electrode. Designed

for root pass welding on DC

negative polarity as well as for

welding of pipes on DC+ or AC.

HD 5 ml/100 g. FOX EV 50-W

shows outstanding welding

characteristics and good impact

properties down to - 46 C. Its thin

flux coating allows excellent

manipulation and accessibility.

P235GH, P265GH, P295GH, P235T1,

P275T1, P235G2TH, P255G1TH,

S255N-S420N*, S255NL1-S420NL1,

L290NB-L360NB, L290MB-L360MB,

L415MB**-L485MB**

X 42, X46, X52, X56, X60

* Stress relieved up

to S380N / S380NL1

** only for root passessubsequent passes with

B HLER FOX CEL 90 or

B HLER FOX BVD 90

ASTM e. g.

A 53 Grade A-B, A106 Grade A-C,

A179, A192, A210 Grade A-1

FOX EV PIPE

E 42 4 B 12 H5

E 7016-1 H4 R

E 51 44 B 10

E 51 4/4 B 110

21 H

C 0.06

Si 0.6

Mn 0.9

Ni 0.17

Re 470 N/mm2

R m 560 N/mm2

A5 29 %

Av 170 J

60 J ... - 40 C

2.5

3.2

4

30 - 185

60 - 140

110 - 180

T V-D,

CL, LTSS,

VNIIST,

SEPROS,

INSPECTA,

UTD

Special coated electrode for

vertical up welding of root passes

on DC negative polarity. Offers

outstanding operating characteri-

stics, good mechanical pro-

perties, low hydrogen content.

( 5 ml/100 g) and is ready for use

due to its packaging in hermetically

sealed tins.

C

O

ATEDE

LECTRODES

FOR

M

ILD

STEELS


6/28

BASE METALS


ENASTM

B HLERBRAND

E NAWS/ASME

DIN

AVERAGE

ANALYSIS

OF WIRE %

MECHANICAL

PROPERTIES OF

ALLWE LD METAL

(TYPICALVALUES)


FORM OF SUPPLY

RODS

1000 m m

m m

WELDING PRO-

CESS

SPOOLS

m m

TIG M A G

A

R

G

O

N

A

R

G

O

N

S

1-S

3

MIXTURE

GA

S

C

O2

S235J2G3-S355J2G3, P235G1TH

P255G1TH, L210, L290MB, P235GH,

P265GH, P295GH, P310GH, P255NH,

S255N-S355N, P255NH-P355NH,

S235JRS1-S235J4S, S355G1S-

S355G3S, GE200-GE260

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. E, A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65A 516 Gr. 70, A 662 Gr. B

A 572 Gr. 50, A 633 Gr. D

EML5

W 46 4 W2Si

ER 70 S-3

WSG 1

C 0.10

Si 0.6

Mn 1.2

Re 500 N/mm2

R m 600 N/mm2

A5 26 %

Av 220 J

47 J... - 40 C

1.6

2.0

2.4

3.0

T V-D, ,

T V-A,

DB, CL,

UDT,

Statoil,

VUZ, ITI,

SEPROS

TIG welding rod for high

requirements of weld metal

impact strength down to - 40 C.

Also for components subjected to

galvanising after welding.

Very popular rod for high integrity

welds.

S235J2G3-S355J2G3, E360,

P235T1-P355T1, P235G1TH,

P255G1TH, P235GH, P265GH, P295GH,

P310GH, P255NH, S235JRS1-S235J4S,

S355G1S-S355G3S, S255N-S385N,

P255NH-P420NH, GE200-GE260

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. E, A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65

A 516 Gr. 70, A 662 Gr. B

A 572 Gr. 50, A 633 Gr. D

EMK 6

W 42 5 W3Si 1

ER 70 S-6

WSG 2

G 38 4 M (C)

G3 Si 1

ER 70 S-6

SG 2

C 0.10

Si 0.9

Mn 1.4

Re 430 N/mm2

R m 540 N/mm2

A5 27%

Av 160J

70 J ... - 40 C

Re 440 N/mm2

R m 530 N/mm2

A5 30 %

Av 160 J

80 J ... - 40 C

Re 460 N/mm2

R m 580 N/mm2

A5 29 %

Av 110 J

1.6

2.0

2.4

0.8

1.0

1.2

1.6

T V-D,

T V-A,

UDT, LTSS,

SEPROS

T V-D, ,

T V-A, DB,

BB, CWB

GL, LR, FI,

ABS, DNV,

UDT, LTSS,

SEPROS

Solid wire for TIG and MAG

welding.

The MAG wire is designed for semi

automatic and robotic welding with

maximum feeding rates of

30 metres per minute ensuring

high productivity from a top

quality product.

6

S235J2G3-S355J2G3, E360,P235T1-P355T1, P235G1TH,

P255G1TH, P235GH, P265GH, P295GH,

P310GH, P255NH, S235JRS1-S235J4S,

S355G1S-S355G3S, S255N-S460N,

P255NH-P460NH, GE200-GE260

ASTM e. g.

A 285 Gr.A. B a. C

A 414 Gr. E, A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65

A 516 Gr. 70, A 662 Gr. B

A 572 Gr. 50, A 633 Gr. D

EMK 8

G 46 4 M (C)

G4Si1

ER 70 S-6

SG 3

C 0.10Si 1.0

Mn 1.7

Re 470 N/mm

2

R m 600 N/mm2

A5 26 %

Av 120 J

50 J ... - 40 C

Re 460 N/mm2

R m 580 N/mm2

A5 29 %

Av 110 J

50 J ... - 40 C

0.81.0

1.2

T V-D, ,DNV, GL,

LR, DB, BB,

UDT, FI,

ABS,

SEPROS

Solid wire for MAG welding. Provi-

des unique welding and

feeding characteristics similar to

B hler EMK 6, but should be used

where higher strengths are

demanded.

SOLID

WIRES,

MAG

&

TIG

FOR

M

ILD

STEELS

SUB

MERGEDARCWELDING

OF

MILD

STEELS

S235JR-S335JR, S235J2G3-S335J2G3,

P235T1-P335T1, P235T2-P355T2,

P235GH, P265GH, S255N, P295GH,

P310GH, S235JRS1-S235J4S,

S255N-S380N

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. E, A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65

A 516 Gr. 70, A 662 Gr. B

A 572 Gr. 50, A 633 Gr. D

W ire

EMS 2

Flux

BB 24

S 2

EM 12 K

SA FB 1 65 DC H5

S 38 4 FB S 2

F7A4-EM 12 K

C 0.07

Si 0.25

Mn 1.05

Re 440 N/mm2

R m 510 N/mm2

A5 33 %

Av 185 J

140 J -40 C

2.0

2.5

3.0

3.2

4.0

T V-D, ITI,

UDT

SAW wire/flux combinations.

BB24 is a fluoride-basic,

agglomerated flux. Its metallurgical

behaviour is neutral, designed to

produce consistently good

mechanical properties with high

impact values at low test tempera-

tures. Smooth beads with good

wetting characteristic as well as

easy slag removal and low hydro-

gen content ( 5 ml/100 g) are

appreciated by all users.

Density ~ 1,0 kg/dm3

Basicity 2,6

BF 16 is a fused acid Si and Mn

alloying flux with high current

carrying capacity on both

AC and DC.


Basicity 0,7.

In combination with the wire EMS 2

it gives fine performance in

universal applications for mild

steel constructural work of thinner

walled ( 20 mm) components.

BF 16 is very homogeneous and

not susceptible to moisture.

BASE METALS


E N

ASTM

B HLERBRAND

E NAWS/ASME

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

MECHANICAL

PROPERTIES OF

ALLWE LD METAL

(TYPICALVALUES)

APPROVALS CHARACTERISTICS ANDAPPLICATIONS

FORM OF SUPPLY

SE E

PAGE 23

m m

W ire

EMS 2

Flux

BF 16

S 2

EM 12 K

SF MS 1 78 AC

S 38 0 MS S 2

F6A2-EM 12 K

C 0.04

Si 0.5

Mn 1.4

Re 460 N/mm2

R m 500 N/mm2

A5 21 %

Av 65 J

50 J 0 C

2.0

2.5

3.0

3.2

4.0

T V-A,

UDT

W ire

KTA 1408.1

T V-D, T V-A

, BB, DB,

SEPROS


7/28

S235-S355J2G3, GE200, GE240,

GE260, S235JRS1-S235J4S, AH, DH,

EH, S255N-S380N, P235GH, P265GH,

S255N, P295GH, S235G2T, S255GT,

S355GT, L210-L360NB, X 42-X 60,

P235G1TH, P255G1TH

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. E, A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65A 516 Gr. 70, A 662 Gr. B

A 572 Gr. 50, A 633 Gr. D

HL 50-FD

T 46 4 MM 2 H5

E 70 C-6M H4

C 0.07

Si 0.7

Mn 1.5

Re 490 N/mm2

R m 610 N/mm2

A5 27 %

Av 130 J

90 J... - 40 C

T V-D, ,

T V-A,

GL, DNV,

DB, FI,

LR, UDT,

CL, BB,

SEPROS

Metal cored high efficiency welding

wire for automatic and semi-auto-

matic joint welding of mild and fine-

grained constructional steels. Depo-

sition rates of up to 8 kg/h. Indu-

ces steady spray arc droplet

transfer with minimum spatter

formation. Very little oxide forma-

tion permits the welding of several

layers without the need for inter-

layer cleaning.

HD 5 ml/100 g. Ideal for fillet

welds. Provides 20 % better

productivity than MAG solid wire

welding.

1.2

1.6

Argon

+

15-25% CO2

BASE METALS


E NASTM

B HLERBRAND

E NAWS/ASME

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

MECHANICAL

PROPERTIES OF

ALLWE LD METAL

(TYPICALVALUES)


WELDING

POSITION

TYPE OF

CURRENT m m

SHIELDING

GAS


S235-S355J2G3, GE200, GE240,

GE260, S235JRS1-S235J4S, AH, DH,

EH, S255N-S380N, P235GH, P265GH,

S255N, P295GH, S235G2T, S255GT,

S355GT, L210-L360NB, X 42-X 60,

P235G1TH, P255G1TH

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. E, A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65

A 516 Gr. 70, A 662 Gr. B

A 572 Gr. 50, A 633 Gr. D

HL 52-FD

T 42 5 Z MM 2 H5

E 70 C-GM H4

C 0.05

Si 0.5

Mn 1.4

Ni 0.9

Re 475 N/mm2

R m 540 N/mm2

A5 27 %

Av 180 J

60 J... - 50 C

1.2

1.6

Argon

+

15-25% CO2

T V-D, ,

DNV, LR,

FI, DB, CL,

UDT, GL,

BB

SEPROS

Metal cored welding wire for single

and multipass welding providing

a ductile weld metal with < 1 % Ni

for good CVN toughness down to

- 50 C. Developed for applications

involving thick plates, high

restraint and/or low-temperature

toughness requirements, as in

offshore construction and heavy

machinery fabrication.

HD 5 ml/100 g. Primarily used for

multi-layer butt and fillet welds in the

downhand and horizontal/vertical

positions.

S235-S355J2G3, GE200, GE240,GE260, S235JRS1-S235J4S, AH, DH,

EH, S255N-S355N, P235GH, P265GH,

S255N, P295GH, S235G2T, S255GT,

S355GT, L210-L360NB, X 42-X 60,

P235G1TH, P255G1TH

ASTM e. g.

A 285 Gr.A, B a. C

A 414 Gr. E, A 519 Gr. 1020

A 537 Gr. C 1.1, A 573 Gr. 65

A 516 Gr. 70, A 662 Gr. B

A 572 Gr. 50, A 633 Gr. D

Ti 52-FD

T 42 2 PC 1 H5

T 46 2 PM 1 H10

E 71-T 1

C 0.06Si 0.5

Mn 1.2

Re 460 N/mm2

R m 550 N/mm2

A5 26 %

Av 54 J...- 20 C

(80% Ar/20% CO2)

Re 420 N/mm2

R m 550 N/mm2

A5 22 %

Av 54 J... - 20 C

(100 % CO2)

T V-D, ,T V-A, BB,

DNV,ABS,

LR, DB,

GL, UDT,

CL, BV,

RINA,

SEPROS

All-position rutile flux cored wire

for 100 % CO2 and Ar/CO2 gas.

This wire offers complete welder

appeal welders like. It operates in

the spray arc transfer without any

spatter formation, provides an

easy slag removal, smooth beads

with good side plate wetting,

can be welded in any position

with the same parameters

( 1,2 mm/230 A) and is very easy

to operate. In addition vertical up

welding with 230 amps ensures a

very high productivity and con-

siderable time and cost savings.

1.21.6

Argon+

15-25% C O2

or

100 % C O2

7

FLUX

ANDMETAL

COREDWELD

INGWIRES

FOR

M

ILD

STEELS

GASWELDINGRODS

FOR

MILD

STEELS

Mild steels

with relevant strength properties

ASTM e. g.

A 106 Gr.A a. B, A 572 Gr. 50

A 283 Gr. D, A 252 Gr. 3

A 285 Gr.A, B a. C

BW XII

O III

R 60-G

G III

C 0.08

Si 0.1

Mn 1.1

Ni 0.4

Re 255 N/mm2

R m 410 N/mm2

A5 14 %

Av 47 J

Gas welding rod, nickel alloyed.

Easy to operate due to very easy

weld pool and slag control and

good gap bridging ability.

W eld pools are not susceptible to

overheating when welding with a too

hot flame.

2.0

2.5

3.0

3.2

4.0

T V-D,

BB, DB,

UDT,

SEPROS

BASE METALS


E NASTM

B HLERBRANDE N

AWS/ASMEDIN

AVERAGE

ANALYSIS

OF WIRE %

MECHANICAL

PR OP ERTIES

OF ALL WE LD

METAL

(TYPICALVALUES)


FORM OF SUPPLY

RODS

1000 m m

m m


8/28

FOX CEL

E 38 3 C 21

E 6010

E 43 54 C 4

E 43 5/4 C 50

C 0.12

Si 0.14

Mn 0.5

Re 450 N/mm2

R m 520 N/mm2

A5 26 %

Av 110 J

45 J - 40 C

T V-D,

T V-A, DNV,

FI, CL, UDT,

Statoil, PDO,

VNIIST

INSPECTA,

SEPROS

B HL ER FO X CE L is a cellulose

coated all positional pipe welding

electrode designed especially for

vertical down root pass welding

on DC negative polarity and for

subsequent passes on DC positi-

ve polarity.As well as its excellent

welding and gap bridging charac-

teristics FOX CEL offers a weld

deposit with outstanding impactstrength values and thus offers the

benefit of still more safety in field

welding of pipelines. For vertical up

welding of root passes on DC

positive polarity we recommend

the use of B HL ER FO X CEL S.

2.5

3.2

4

5

50 - 190

80 - 130

120 - 180

160 - 210

L415NB-L485NB, L415MB-L485MB

API Spec. 5 L:

X 56, X 60, X 65, X 70

** suitable forroot passes

FOX CEL85

E 464 1 Ni C 25

E 8010-P1

-

E51 4/2 C 50

C 0.14

Si 0.1

Mn 0.7

Ni 0.6

Re 490 N/mm2

R m 570 N/mm2

A5 23 %

Av 110 J

70 J - 40 C

T V-D,

T V-A, , FI,

UDT,ABS, CL,

INSPECTA,

SEPROS,

GdF,

3.2

4

5

80 - 130

120 - 180

160 - 210

**

**

L450MB, L485MB, L555MB

API Spec. 5 L:

X 65, X 70, X 80

FOX CEL90

E 503 1 Ni C 25

E 9010-G

C 0.17

Si 0.15

Mn 0.9

Ni 0.8

Re 610 N/mm2

R m 650 N/mm2

A5 21 %

Av 100 J

40J - 40 C

T V-D,

T V-A,

CL, Statoil,

INSPECTA,

UDT, GdF,

SEPROS,

VNIIST,

4

5

120 - 180

160 - 210

S235JR, S275JR, S235J2G3,

S275J2G3, S355J2G3, P235GH,

P265GH, L210-L415NB, L290MB-

L415MB, P355T1, P235T2-P355T2,

P235G1TH, P255G1TH

Root pass up to L480MB

API Spec. 5 L:

Grade A, B, X 42, X 46, X 52, X 56, X 60,

Root pass up to X 70

FOX CEL75

E 42 3 C 25

E 7010-P1

C 0.14

Si 0.14

Mn 0.7

Re 480 N/mm2

R m 550 N/mm2

A5 23 %

Av 100 J

45 J - 40 C

T V-A,

FI, CL, UDT,

SEPROS

Cellulose coated electrodes for ver-

tical down welding of higher

strength pipe steels. Especially

recommended for hot passes, fil-

ler and cap layers.

B hler FOX CEL 75, FOX CEL85

as well as FOX CEL 90 are desi-

gned to meet individual yield and

tensile strength of the different high

strength pipe steels.

Consistently high quality product

as well as outstanding low

temperature toughness values

together with superior operating

characteristics ensure that the

high demands in pipeline welding

are satisfied.

B hler cellulose coated electro-

des are amongst the most popu-

lar products worldwide for pipeli-

ne welding.

3.2

4

5

80 - 130

120 - 180

160 - 210**

S235J2G3-S355J2G3, L290NB-

L450NB, L290MB-L450MB, P235GH-

P295GH

API Spec. 5 L:

A, B, X 42, X46, X 52, X 56, X 60, X 65

FOX BVD 85

E 465 1 Ni B 4 5 H5

E 8018-G

-

E 51 5/5 B 120

50 BH

C 0.04

Si 0.4

Mn 0.9

Ni 0.9

Re 510 N/mm2

R m 560 N/mm2

A5 27 %

Av 170 J

85 J - 40 C

T V-D,

CL, UDT,

SEPROS,

INSPECTA,

GdF

Basic coated electrode for vertical

down welding of filler and cover

passes. The weld deposit shows

an ideal combination of high

strength and cryogenic toughn-

ess down to - 40 C. Special

design and development work has

enabled this electrode to provide

exceptional striking characteri-stics and the avoidance of start

porosity on cover (cap)

passes. Due to this and the good

welding characteristics this

special basic electrode offers easy

handling even under field

conditions.(HD 5 ml/100 g).

The deposition rate is 80 - 100 %

higher than vertical up welding.

3.2

4

4.5

110 - 160

180 - 210

200 - 240

BASE METALS


ENASTM/API

B HLER

BRANDE N

AWS/ASMEDINNFA

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

MECHANICAL

PR OP ERTIES

OF ALL WE LD

METAL

(TYPICALVALUES)

WELDING PARA MET ERS

AND SIZES

WELDING

POSITION

TYPE OF

CURRENT m m

AMPERAGE

A

APPROVALS CHARACTERISTICS AN D

APPLICATIONS

8

S235JR, S275JR, S235J2G3,

S275J2G3, S355J2G3, P235GH,

P265GH, P355T1, P235T2-P355T2,

L210NB - L415NB, L290MB - L415MB,

P235G1TH, P255G1TH

Root pass up to L555NB, L555MB

API Spec. 5 L:

A, B, X 42, X 46, X 52, X 56,

as well as root runs for higher

strength pipeline steels

E295, E335, S355J2G3, C35-C45,

L210-L360NB, L210MB-L360MB,

P310GH, S380N-S460N,


S380NL1-S460NL2, GE260-GE300

ASTM e. g.

A 283 GRD, A 572 Gr. 65

A 516 Gr. 70, A 442 Gr. 60

A 656 Gr. 50, A 537 Gr. 1,

A 442 Gr. 55

FOX EV 60

E 4661 Ni B 42 H5

E 8018-G H4 R

-

-

C 0.07

Si 0.3

Mn 1.3

Ni 0.9

Re 550 N/mm2

R m 620 N/mm2

A5 27 %

Av 180 J

110 J... - 60

2.5

3.2

4

5

80 - 100

110 - 140

140 - 180

190 - 230

T V-D,

T V-A, BB,

RMR, DNV,

UDT, LTSS,

Statoil,

INSPECTA,

SEPROS

Basic coated low hydrogen

electrode (HD 5 ml/100 g),

Ni-alloyed, excellent operating

characteristics in all positions,

particularly high toughness

properties down to - 60 C.

Metal recovery about 115 %.

S355J2G3, E295-E360, C35-C60,

S315N-S500N, P315NH-P500NH,

GE200-GE340,

Rail steels up to R0800 - 785 N/mm2

A517 Gr,A, B, C, E, F, H, J, M, P

A225 Gr. C

FOX EV 63

E 50 4 B 42 H5

E 8018-G H4 R

EY 50 53 Mn B

EY 502 Mn

B 110 20 BH

C 0.06

Si 0.7

Mn 1.7

Re 580 N/mm2

R m 630 N/mm2

A5 26 %

Av 170 J

90 J...- 40 C

T V-D, ,

T V-A,

BB, DB,

RMR, UDT,

INSPECTA,

SEPROS


electrode with increased Mn

content for un- and low alloyed

steels of higher strength. The weld

metal is very ductile and cracking

resistant. HD 5 ml/100 g.

Metal recovery about 115 %.

2.5

3.2

4

5

80 - 100

100 - 140

140 - 180

190 - 230

Quenched and tempered high strength

steels up to 740 N/mm2, tensile strength.

Quenched and tempered steels up to

880 N/mm2.

N-AXTRA 56, 63, 70, USS-T 1

ASTM e. g.

A 514, Gr. F

FOX EV 85

E 69 6 Mn 2

Ni Cr Mo B 42 H5

E 11018-G H4 R

EY 69 76 Mn 2 Ni

Cr Mo B

-

C 0.05

Si 0.4

Mn 1.5

Cr 0.4

Mo 0.5

Ni 2.0

Re 780 N/mm2

R m 840 N/mm2

A5 20 %

Av 110 J

60 J...- 60 C

T V-D,

DB, BB,

ABS,

UDT,

SEPROS


electrode for positional

welding of high strength steels

with minimum yield strength of

690 N/mm2 (100 ksi) and reliable

CVN toughness down to - 60 C.

HD 5 ml/100 g.

2.5

3.2

4

5

70 - 100

100 - 140

140 - 180

190 - 230

12Ni14, 14Ni6, 13MnNi6-3, G12Ni14,

S255N-S460N, S255NH-S460NH,

S255NL-S460NL, S255NL1-S460NL1

Special low temperature ship plates.

ASTM e. g.

A 333, Gr. 1, Gr. 3

A 442, Gr. 55, Gr. 60

A 334, Gr. 3

FOX 2,5 Ni

E 46 8 2 Ni B 42

H5

E 8018-C 1 H4R

EY 46 99 2

Ni B

EF 602 Ni

B 110 20 BH

C 0.04

Si 0.3

Mn 0.8

Ni 2.4

Re 490 N/mm2

R m 570 N/mm2

A5 30 %

Av 180 J

110 J... - 80

C

T V-D, ,

BB, DB,

ABS, BV,

DN V,

GL, LR,

CL, WIWEB,

UDT, Statoil,

SEPROS


electrode containing 2,5 % Ni

for low temperature service down

to - 80 C.

B hler Fox 2,5 Ni is an excellent

electrode for welding 3,5 % Nickel

steels.

HD 5 ml/100 g.

2.5

3.2

4

5

70 - 100

110 - 140

140 - 180

190 - 230

C

O

ATEDE

LECTRODES

FOR

PIPELI

NE

WELDING

C

O

ATEDELECTROD

ES

HIGHSTRENGTH,LOWTEMPERATU

RE


9/28

S355J2G3, E295, P255G1TH, L320-

L415NB, 16Mo3, L320MB -L415MB,

16Mo3, S255N, P295GH, P310GH,

P255-P355N, P255NH-P355NH

ASTM e. g.

A 335, Gr. P 1, A161-94 Gr.T1

A161-94 Gr.T1

FOX DMO Ti

E Mo R 12

E 7013-G (mod)

E Mo R 22

EC Mo R 22

C 0.06

Si 0.3

Mn 0.6

Mo 0.5

Re 500 N/mm2

R m 570 N/mm2

A5 23 %

Av 90 J

T V-D, ,

T V-A, CL,

DNV, BV,DB,

UDT, Statoil,

RMR, BB,

SEPROS

Rutile coated electrode for 0,5 %

Mo alloyed boiler and tube steels

up to 530 C service temperature.

It offers excellent striking and

restriking characteristics, easy

slag removal, smooth beads,

AC/DC weldability and produces

first class X-ray quality welds in

all positions.

2

2.5

3.2

4

60 - 180

80 - 110

110 - 140

140 - 180

S355J2G3, E295, E335, P255G1TH,

16Mo3, L320-L415NB, L320MB-L415MB,

S255N, 16Mo3, P295GH, P310GH,

15NiCuMoNb5S, 20MnMoNi4-5,

17MnMoV6-4, S255N-S500N,

S255NH-S500NH, S255NL-S500NL,

GE240-GE300, 22Mo4, GP240GH

ASTM e. g.

A 335, Gr. P 1

A 217 Gr. WC 1

FOX DMO Kb

E Mo B 42 H5

E 7018-A 1 H4R

E Mo B 20+

EC Mo

B 110 20 BH

C 0.07Si 0.4

Mn 0.8

Mo 0.5

Re 550 N/mm2

R m 600 N/mm2

A5 25 %

Av 200 J

32 J - 50 C

T V-D, ,T V-A, FI,

BB, DB,

ABS, DNV,

GL, CL, RMR,

Statoil, LTSS,

UDT,

KTA 1408.1,

ITI,

INSPECTA,

Kotlanadzor,

SEPROS,

VU Z

Basic coated low hydrogenelectrode for 0,5 % Mo alloyed

boiler and tube steels up to 530

C service temperature.

For high quality welds of long term

stressed components with reliable

mechanical properties under high

and low temperature conditions.

HD 5 ml/100 g.

Low temperature toughness

proven down to - 50 C.

22.5

3.2

4

5

50 - 17080 - 110

100 - 140

130 - 180

190 - 230

13CrMo4-5, 15CrMo5, 16CrMoV4

ASTM e. g.

A 193, Gr. B 7

A 335, Gr. P 11

A 335, Gr. P 12

FOX DCMS Ti

ECrMo 1 R 12

E 8013-G

E CrMo 1 R 22

EC 1 CrMoR 22

C 0.06

Si 0.4

Mn 0.6

Cr 1.1

Mo 0.5

P WH T a 680 C/2

h

Re 510 N/mm2

R m 610 N/mm2

A5 21%

Av 100 J

T V-D, ,

T V-A, BB,

DB, UDT,

DNV, GL,

ABS, CL

Rutile coated electrode for

1 % Cr 0,5 % Mo alloyed boiler

plate and tube steels up to 570 C

service temperature.

Easy to operate. Fully alloyed

core wire. Specifically prefered for

thin walled welds and root pass

welding in all positions and firstclass X-ray quality.

2.5

3.2

4

80 - 110

110 - 140

140 - 180

13CrMo4-5, 15CrMo5, 16CrMoV4,

G17CrMo5-5, 22Mo4, G22CrMo5-4

Furthermore:

Steels resistant to caustic cracking,

quenched and tempered steels up to 780

N/mm2 tensile strength,

case hardening and nitriding steels.

ASTM e. g.

A 335 Gr. P 11

A 335 Gr. P 12

A 193 Gr. B 7

FOX DCMS Kb

E CrMo

1 B 42 H5

E 8018-B 2 H49

E Cr Mo 1 B 20+

EC 1 CrMo

B 20 BH

C 0.07

Si 0.4

Mn 0.8

Cr 1.1

Mo 0.5

P WH T a 680 C/2h

Re 530 N/mm2

R m 630 N/mm2

A5 23 %

Av 160 J

T V-D, ,

T V-A, BB,

FI, DB, DNV,

GL, CL, LTSS,

UDT,ABS, ITI,

INSPECTA,

SEPROS


electrode for 1 % Cr 0,5 % Mo

alloyed boiler and tube steels up

to 570 C service temerature.

For high quality welds, suitable

for Step-Cooling treatments, fully

alloyed core wire which will

provide reliable creep rupture

properties for the whole service

life of a boiler plant.

HD 5 ml/100 g.

2.5

3.2

4

5

80 - 110

100 - 140

130 - 180

180 - 220

BASE METALS


E NASTM

B HLERBRAND

E NAWS/ASME

DINNFA

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

MECHANICAL

PR OP ERTIES

OF ALL WE LD

METAL

(TYPICALVALUES)


WELDING

POSITION

TYPE OF

CURRENT m m

AMPERAGE

A


9

10CrMo9-10, 10CrSiMoV7,

Cast steels: (G-18CrMo910),

(W.-Nr. 1.7379).

Heat treatable steels similar to alloy

steels up to 980 N/mm2 tensile strength.

Case hardening and nitriding steels: simi-

lar types.

ASTM e. g.

A 335, Gr. P 22, A 217 Gr. WC 9

FOX CM 2 Kb

E CrMo 2

B 42 H5

E 9018-B 3 H4R

E CrMo 2 B 20+

EC 2 CrMo

B 110 20 BH

C 0.07

Si 0.3

Mn 0.8

Cr 2.3

Mo 1.0

PW HT a 720 C/2h

Re 510 N/mm2

R m 640 N/mm2

A5 22 %

Av 180 J

T V-D, ,

T V-A, FI,

DB, DNV, GL,

CL, UDT,

ABS, BB,

INSPECTA,

SEPROS

Basic coated electrode for

2 1/4 % Cr 1 % Mo alloyed boiler

and tube steels up to 600 C


For high quality welds suitable for

Step-Cooling treatments, fully

alloyed core wire which will

provide reliable creep ruptureproperties for the whole service

life of a boiler plant.

HD 5 ml/100 g.

2.5

3.2

4

5

80 - 110

100 - 140

130 - 180

180 - 230

X20CrMoV12-1 (W.-Nr. 1.4922)

X20CrMoWV12-1 (W.-Nr. 1.4935)

X22CrMoV12-1 ( W.-Nr. 1.4923)

X20CrMoVNb12-1

(Turbotherm 20 MVNb)

G-X22CrMoV12-1 (W.-Nr. 1.4931)

ASTM e. g.

FOX 20 MVW

E CrMoWV

12 B 4 2 H5

E CrMoWV

12 B 20+

C 0.18

Si 0.3

Mn 0.6

Cr 11.0

Mo 1.0

V 0.3

W 0.5

Ni 0.6

P WH T a 760 C/4h

Re 610 N/mm2

R m 800 N/mm2

A5 18 %

Av 45 J

T V-D, , CL,

T V-A, DB,

LTSS, UDT,

INSPECTA,

KTA 1408.1,

SEPROS

2.5

3.2

4

5

60 - 180

90 - 120

110 - 140

150 - 180

X12CrMo9-1 (W.-Nr. 1.7386)

X10CrMoVNb9-1 (W.-Nr. 1.4903)

ASTM e. g.

A 335 Gr. P 91

A 213 Gr.T 91

A 199 Gr.T91

FOX C9 MV

E CrMo 9 1 B 42 H5

E 9015-B9

C 0.09

Si 0.3

Mn 0.5

Cr 9.0

Mo 0.9

Ni 0.9

V 0.2

Nb 0.05

PW HT a 760 C/2h

Re 500 N/mm2

R m 720 N/mm2

A5 19 %

Av 60 J

T V-D, CL

UDT,

SEPROS

Basic coated electrodes.

For creep resisting, heat treatable

9 and 12 % Cr steels in turbine and

boiler construction as well as in the

chemical industry.

Service temperatures up to 650 C.

High creep rupture strength and

very good toughness under long

term stress. Low hydrogen

content (< 5 ml/100 g).

Both B hler FOX C9 MV

and FOX 20 MVW have a fully

alloyed core wire.

2.5

3.2

4

5

60 - 180

90 - 120

110 - 140

150 - 180

X6CrNi18-11 (W.-Nr. 1.4948)

AISI 304H

AISI 321H

AISI 347H

FOX CN 18/11

E 19 9 B 4 2 H5

E 308-15

E 19 9 B 20+

-

C 0.04

Si 0.3

Mn 1.3

Cr 19.0

Ni 10.3

Re 420 N/mm2

R m 580 N/mm2

A5 40 %

Av 85 J

T V-D,

T V-A,

KTA 1408.1,

UDT, LTSS,

CL, SEPROS

Basic coated fully alloyed core wire

electrode with controlled ferrite

content (3-8 FN) of the weld metal.

For elevated temperature service

up to 700 C; in case of wet

corrosion up to 300 C. If there is

a requirement according to AW S

E 308 H we recommend our similar

electrode B hler FOX E 308 H.

2.5

3.2

4

50 - 180

80 - 100

110 - 140

C

O

ATEDE

LECTRODES

HIGH

TEMPERATURE,CREEP

RESISTANT


10/28

Pipe and fine grained steels such as

S460N-S500N, S460NL-S500NL,

S500NC-S550NC,

Quenched and tempered fine grainedsteels S550GD-S690GD,

N-A-XTRA 56-70, BHV 70, PAS 700,

HSM 700, 20MnMoNi5-5

A225 Gr. C, A633 Gr. E, A572 Gr. 65

NiMo 1-IG

G 55 6 M

Mn3Ni1MoG 55 4 C

Mn3Ni1Mo

ER 90 S-G

C 0.08

Si 0.6

Mn 1.8

Ni 0,9Mo 0.3

Re 620 N/mm2

R m 700 N/mm2

A5 23 %

Av 140 J110 J - 40 C

47J - 60 C

BB, DB,

, SEPROS,

UDT, GL

B hler NiMo 1-IG is designed for

MAG-welding of medium/high

strength steels (Re 550 N/mm2).

It is an optimum solution fordynamically stressed components

which require very ductile and

tough welding joints even at low

temperature service.

1.0

1.2

High strength fine grained steels

such as S690Q, L690M, N-A-XTRA 70,

USS-T1, BH 70 V, HY 100 with a

minimum yield strength of 690 N/mm2

or 100 ksi

ASTM e. g.

A514 Grade F

X 70-IG

G 69 5 M

Mn3 Ni 1 CrMo

ER 110 S-G

C 0.1

Si 0.6

Mn 1.6

Cr 0.25

Mo 0.25

Ni 1.3

V 0.1

Re 800 N/mm2

R m 900 N/mm2

A5 19 %

Av 190 J

47 J...- 50 C

T V-D, ,

T V-A, BB,

DB, UDT,

ABS, BV, LR,

GL RMR,

DNV,

SEPROS

For MAG-welding of high-strength

fine grained steels with a mini-

mum yield strength of 690 N/mm2.

As a result of the precise addition on

of micro-alloying elements

X 70-lG wire yields a weld deposit

featuring high ductility and crack

resistance despite its high

strength. Good cryogenic

notched-bar impact energy down

to - 50 C.

B hler X 70-IG is very popular

with crane fabricators.

1.0

1.2

Quenched & tempered fine grained

steels with high requirements to low tem-

perature impact strength and minimum

yield strength of 690 N/mm2 or 100 ksi.

(N-A-XTRA 65-70)

ASTM e. g.

A 514, Gr. F

NiCrMo

2,5-IG

G 69 6 M

Mn3 Ni 2,5 CrMo

ER 110 S-G

C 0.08

Si 0.6

Mn 1.4

Cr 0.3

Mo 0.4

Ni 2.5

Re 810 N/mm2

R m 910 N/mm2

A5 18 %

Av 120 J

47 J...- 60 C

DB, ABS,

DNV, BV,

GL, LR, BB,

UDT, ,

SEPROS

B hler NiCrMo 2,5-IG is designed

for MAG-welding of high-strength

steels (Re 690 N/mm2) for

reliable CVN toughness of the

weld metal even after stress

relieving.

1.0

1.2

BASE METALS


E NASTM

B HLERBRAND

E NAWS/ASME

AVERAGE

ANALYSIS

OF WIRE

%

MECHANICAL

PR OP ERTIES

OF ALL WE LD

METAL

(TYPICAL VALUES)


FORM OF SUPPLY

RODS

1000 m m

m m

WELDING PROCESS

SPOOLS

m m

TIG M A G

A

R

G

O

N

A

R

G

O

N

S

1-S

3

ARGON+

15-

25

%

CO2

C

O2

High strength fine-grained steels with a

minimum yield strength of 890 N/mm2

or 130 ksi.

S890Q, XABO 90, OX 1002 etc.

X90-IG

G 89 6 M Mn 4

Ni 2CrMo

ER 120 S-G

C 0.1

Si 0.8

Mn 1.8

Cr 0.35

Mo 0.6

Ni 2.25

Re 915 N/mm2

R m 960 N/mm2

A5 20 %

Av 130 J

47 J...- 60 C

1.0

1.2

T V-D, ,

T V-A,

DB, UDT,

SEPROS

For MAG-welding of high-strength

fine grained steels with a minimum

yield strength of 890 N/mm2.

As a result of the precise addition of

micro-alloying elements X 90-IG wire

yields a weld deposit featuring high

ductility and crack resistance despite

its high strength.

Good cryogenic notched-bar

impact

energy down to - 60 C.

W eather resistant constructional steels:

S235JRW , S235J2G3 Cu, S355J2G3 Cu,

Base metals such as Corten A,

Patinax 37, Alcodur 50, Koralpin 52

NiCu 1-IG

G 42 4 M (C) G 0

ER 80 S-G

C 0.1

Si 0.5

Mn 1.1

Ni 0.9

Cu 0.4

Re 500 N/mm2

R m 580 N/mm2

A5 26 %

Av 130 J

1.0

1.2

DB, BB, ,

UDT,

SEPROS

Ni Cu-alloyed MAG welding

wire for weather resistant

constructional steels providing

increased resistance to atmos-

pheric corrosion.

Construction steels as per S.E.W.-Bl.

680-70, S235NL2, S255NL2,

3,5 % Ni-steels such as

14Ni6, 12Ni14, X12Ni5,

S255NL-S380NL, S255NL1-S380NL1

ASTM e. g.

A 333, Gr. 1, Gr. 3

A 442, Gr. 55, Gr. 60

A 334, Gr. 3

2.5 Ni-IG

W 2 Ni 2 (WIG)

G 2 Ni 2 (MAG)

ER 80 S-Ni 2

C 0.1

Si 0.6

Mn 1.1

Ni 2.5

Re 530 N/mm2

R m 630 N/mm2

A5 26 %

Av 280 J

47 J...- 80 C

Re 510 N/mm2

R m 610 N/mm2

A5 22 %

Av 170 J

47 J...- 80 C

T V-D,

T V-A,

GL, CL,

UDT, BV,

Statoil,SEPROS

T V-D,

T V-A, BB

ABS, CL, LR

DB, DNV, GL,

BV, RMR,

UD T,

SEPROS

2,5 % Ni-alloyed TIG and MAG wel-

ding wire for high quality welds in

the construction of

storage tanks and piping systems for

cryogenic applications.

The weld deposit is noted for its

particularly good low temperature

and non-ageing properties down

to - 80 C.

N.B.

All these solid wires for MAG-

welding are noted for their first

class feeding and welding

characteristics providing

consistent high productivity and

can be used for robotic welding

as well.

2.0

2.4

3.0

1.0

1.2

10

SOLID

WIRES,

MAG

&

TIG

HIGHSTRENGTH,LOWTE

MPERATURE


11/28

S355J2G3, L320-L415NB,

L320 MB-L415MB, P255G1TH, 16Mo3,

P235GH, P265GH, P295GH, P310GH,

P255NH, 16Mo3, 17MnMoV6-4,

22NiMoCr4-7, 20MnMoNi5-5, 15NiCu-

MoNb5S, 20MnMoNi4-5,

GE240-GE300, 22Mo4, S255N-S460N,

P255NH-P460NH,

ASTM e. g.

A 335 Gr. P 1

DMO-IG

W Mo Si (WIG)

G Mo Si (MAG)

ER 80 S-G

C 0.1

Si 0.6

Mn 1.2

Mo 0.5

Re 520 N/mm2

R m 630 N/mm2

A5 27 %

Av 200 J

47 J...- 45 C

Re 500 N/mm2

R m 620 N/mm2

A5 25 %

Av 150 J

47 J...- 40 C

T V-D, ,

T V-A, FI,

DB, BV, CL,

UDT, DNV,

KTA 1408.1

SEPROS, ITI

T V-D, ,

T V-A, DB,

CL, FI, UDT,

ITI, SEPROS

TIG and MAG welding wire for

0,5 % Mo-alloyed boiler and tube

steels as well as in pressure ves-

sel and structural steel enginee-

ring. Recommended for service in

the temperature range - 45 C

(TIG)

or - 40 C (MAG) up to 530 C.

B hler DMO-IG is very popular due

to its excellent welding, wetting

0.8

1.0

1.2

1.6

2.0

2.4

3.0

3.2

13CrMo4-5, 15CrMo5, 16CrMoV4

Steels resistant to caustic cracking

G17CrMo5-5

G22CrMo5-4

ASTM e. g.

A 335 Gr. P 11

A 335 Gr. P 12

A 193 Gr. B 7

DCMS-IG

W Cr Mo 1 Si (WIG)

G Cr Mo 1 Si (MAG)

ER 80 S-G

C 0.11

Si 0.6

Mn 1.0

Cr 1.2

Mo 0.5

P WH T a 680 C/2

h

Re 490 N/mm2

R m 590 N/mm2

A5 25 %

Av 250 J

Re 460 N/mm2

R m 570 N/mm2

A5 23 %

Av 150 J

T V-D,

T V-A, FI,

CL, UDT, ITI,

SEPROS

T V-D, ,

T V-A, ITI,

DB, CL, BB,

FI, UDT





Suitable for Step-Cooling treat-

ments (TIG). The weld metal

meets all prerequisites for reliable

long term creep properties with-

out embrittlement due to very low

content of trace elements.

0.8

1.0

1.2

1.6

1.6

2.0

2.4

3.0

10CrMo9-10 (1.7380),

10CrSiMoV7 (1.8075)

G17CrMo9-10 (1.7379)

ASTM e. g.

A 335, Gr. P 22

CM 2-IG

W Cr Mo 2 Si (WIG)

G Cr Mo 2 Si (MAG)

ER 90 S-G

C 0.06

Si 0.7

Mn 1.1

Cr 2.6

Mo 1.0

P WH T a 720 C/2

h

Re 470 N/mm2

R m 600 N/mm2

A5 23 %

Av 190 J

Re 440 N/mm2

R m 580 N/mm2

A5 22 %

T V-D,

T V-A, FI,

CL,

UDT, ITI,

SEPROS

T V-D,

T V-A, CL,

FI,





B hler CM 2-IG (TIG) meets the

requirements for Step-Cooling.

The weld metal meets all pre-

requisites for reliable long termcreep properties without

embrittlement due to very low


0.8

1.0

1.2

1.6

2.0

2.4

3.0

X20CrMoV12-1 (W.-Nr. 1.4922)

X20Cr MoWV12-1 (W.-Nr. 1.4935)

X22CrMoV12-1 (W.-Nr. 1.4923)

X20CrMoVNb12-1

(Turbotherm 20 MVNb)

G-X22CrMoV12-1 (W.-Nr. 1.4931)

ASTM e. g.

20 MVW-IG

W CrMoWV12Si

C 0.21

Si 0.4

Mn 0.6

Cr 11.3

Mo 1.0

V 0.3

W 0.45

P WH T a 760 C/2

h

Re 610 N/mm2

R m 780 N/mm2

A5 18 %

T V-D, ,

T V-A, DB,

CL, UDT,

KTA 1408.1,

SEPROS

TIG welding rods for creep

resistant, quenched and tempered

9 and 12 % Cr steels in boiler

fabrication and the chemical

industry for service temperatures up

to 650 C. Deposit displays

high creep rupture strength andgood toughness properties under

long term stress.

If there is a requirement for 9 % Cr

alloyed TIG welding rods which have

to be Tungsten alloyed

(alloy 911) as well please contact us.

2.0

2.4

3.0

BASE METALS


E NASTM

B HLERBRAND

E NAWS/ASME

AVERAGE

ANALYSIS

OF WIRE

%

MECHANICAL

PR OP ERTIES

OF ALL-WELD

METAL

(TYPICALVALUES)


APPLICATIONS

FORM OF SUPPLY

RODS

1000 m m

m m

WELDING PRO-CESS

SPOOLS

m m

TIG M A G

A

R

G

O

N

A

R

G

O

N

S

1-S

3

ARGON+

15-

25

%

C

O2

C

O2

X10CrMoVNb9-1 (W.-Nr. 1.4903)

X12CrMo9-1 (W.-Nr. 1.7386)

ASTM e. g.

A 335 / P 91

A 213 / T 91

C9 MV-IG

W CrMo 91

ER 90 S-B9

C 0.09

Si 0.3

Mn 0.5

Cr 9.0

Mo 0.9

Ni 0.9

V 0.2Nb 0.05

P WH T a 760 C/2

h

Re 660 N/mm2

R m 800 N/mm2

A5 17 %

2.0

2.4

3.0

T V-D, CL

UDT

TIG welding rod and MIG welding

wire with controlled ferrite content

for service temperatures up to

700 C; in case of wet corrosion up

to 300 C.

If there is a requirement according to

AWS ER 308 H we recommend our

product B hler ER 308 H-IG.

X6CrNi18-11 (W.-Nr. 1.4948)

AISI 304 H

AISI 321 H

AISI 347 H

CN 18/11-IG

W 19 9 H (WIG)

G 19 9 H (MAG)

ER 19-10 H

C 0.05

Si 0.6

Mn 1.4

Cr 18.8

Ni 9.8

Re 420 N/mm2

R m 620 N/mm2

A5 40 %

Av 150 J

32 J...- 10 C

Re 400 N/mm2

R m 580 N/mm2

A5 38 %

Av 120 J

32 J...- 10 C

2.0

2.4

3.0

T V-D,

T V-A,

KTA 1408.1,

CL, UDT

SEPROS

T V-D,

CL, UDT,

SEPROS

X12CrMo5 (1.7362)

GX12CrMo5 (1.7363)

ASTM e. g.

A 213, Gr.T5

A 217, Gr. C5

A 335, Gr. P5

CM 5-IG

W Cr Mo 5 Si (WIG)

G Cr Mo 5 Si (MAG)

ER 80 S-B6

C 0.08

Si 0.4

Mn 0.5

Cr 5.8

Mo 0.6

P WH T a 730 C/2

h

Re 510 N/mm2

R m 620 N/mm2

A5 20 %

Av 200 J

Re 520 N/mm2

R m 620 N/mm2

A5 20 %

1.6

2.0

2.4

3.0

1.2

T V-D,

T V-A, UDT,

SEPROS

11

SOLID

WIRES,

MAG

&

TIG

HIGH

TEMPERATURE,CREEP

RESISTANT

*

1.2

B hler CM5-IG (TIG & MAG)

is designed for hot hydrogen

service in pressure vessel

fabrication and for the

petrochemical industry.

*Argon + max. 2,5 % CO2


12/28

16Mo3, P295GH, P310GH, L320MB-

L450MB, P255NH-P420NH, 20MnMoNi4-

5, 15NiCuMoNb5

ASTM e. g.

A 335 Gr. P 1, API X52-X65

W ire

EMS 2 Mo

Flux

BB 24

S2 Mo

EA2

SA FB 1 65 DC H5

F8 A 4-EA2-A2

C 0.08

Si 0.25

Mn 1.15

Mo 0.45

Re 470 N/mm2

R m 550 N/mm2

A5 24 %

Av 140 J

47J - 40 C

T V-D, UDT

W ire

T V-D, UDT ,

T V-A, , DB

BB ,

KTA 1408.1

SAW wire/flux combination.

Mainly for high temperature

0,5 % Mo alloyed steels up to

service temperatures of 530 C

but also for low temperature

conditions due to good toughness

behaviour of the weld metal. Plea-

se also note the description of BB

24 mentioned above.

2.0

2.5

3.0

4.0

13CrMo4-5 (1.7335)

Steels resistant to caustic cracking

ASTM e. g.

A 335 Gr. P 11

A 335 Gr. P 12

A 193 Gr. B 7

W ire

EMS 2 Cr Mo

Flux

BB 24

S Cr Mo 1

EB2

SA FB 1 65 DC H5

F8 P4-EB2-B2

C 0.08

Si 0.25

Mn 1.0

Cr 1.0

Mo 0.45

P WH T a 680 C/2

h

Re 460 N/mm2

R m 550 N/mm2

A5 24 %

Av 140 J

T V-D, UDT

W ire

T V-D, T V-A

SEPROS

SAW wire/flux combination for



service temperature. Suitable for

Step-Cooling treatments.


requisites for reliable long term

creep properties without



Please also note the description

of BB 24 mentioned above.

2.5

3.0

4.0

High strength steels up to

690 N/mm2 (100 ksi)

yield strength

N-A-XTRA 65-70

ASTM e. g.

A 514, Gr. F, USS-T1

W ire

3NiCrMo 2,5-UP

Flux

BB 24

SZ3Ni2CrMo

EM4(mod)

S 62 4 FB S3Ni2CrMo

F10 A4-EM4(mod)-M4

C 0.06

Si 0.3

Mn 1.5

Cr 0.5

Ni 2.2

Mo 0.5

Re 720N/mm2

R m 800 N/mm2

A5 19 %

Av 110 J

60 J...- 40 C

UDT

W ire

SEPROS

3.0

4.0

10CrMo9-10 (1.7380)

ASTM e. g.

A 335, Gr. P 22

W ire

CM 2-UP

Flux

BB 24

S Cr Mo 2

EB3

SA FB 1 65 DC H5

F9 P0-EB3-B3

C 0.07

Si 0.25

Mn 0.80

Cr 2.30

Mo 0.95

P WH T a 720 C/2

h

Re 460 N/mm2

R m 530 N/mm2

A5 24 %

Av 145 J

T V-D, UDT

wire

T V-D,T V-A

KTA 1408.1,

SEPROS




service temperature. Suitable for

Step-Cooling treatments.


requisites for reliable long term

creep properties without



Please also note the description

of BB 24 mentioned above.

2.5

3.0

4.0


P265GH, P285NH, P310GH, 16Mo3

ASTM e. g.

A 335, Gr. P 1

D M O

O IV

R 60-G

C 0.12

Si 0.15

Mn 1.0

Mo 0.5

Re 330 N/mm2

R m 500 N/mm2

A5 24 %

Av 60 J

T V-D, DB,

SEPROS,

BB, UDT

2.0

2.5

3.2

4.0

13CrMo4-5 (1.7335)

ASTM e. g.

A 335 Gr. P 11

DCMS

O V

R 65-G

C 0.12

Si 0.15

Mn 0.9

Cr 1.0

Mo 0.5

P WH T a 680 C/2

Re 315 N/mm2

R m 490 N/mm2

A5 18 %

Av 47 J

T V-D,

UDT,

SEPROS

Mo alloyed gas welding rod. Easy

weld pool and slag control.

Good gap bridging ability and

easy to operate.

2.0

2.5

3.0

CrMo-alloyed gas welding rod for

high temperature boiler and pipe

steels. Creep resistant up to

550 C. Viscous weld pool.

BASE METALS


ENASTM

B HLER

BRANDE N

AWS/ASME

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

MECHANICAL

PR OP ERTIES

OF ALL WE LD

METAL

(TYPICALVALUES)


APPLICATIONS

FORM OF SUPPLY

SE E

PAGE 23

m m

20MnMoNi4-5 (1.6311),

20MnMoNi5-5 (1.6310),

15NiCuMoNb5 (1.6368),

22NiMoCr37, S460NL-S500NL,

17MnMoV64, S500NC

N-A-XTRA 56-65

A225 Gr.C, A633 Gr. E, A572 Gr. 65

W ire

3NiMo 1-UP

Flux

BB 24

SZ3Ni1Mo

EF3(mod)

S 50 4 FB SZ3Ni1Mo

F 9 A4-EF3(mod)-F3

C 0.08

Si 0.45

Mn 1.55

Ni 0.95

Mo 0.55

Re 580 N/mm2

R m 650 N/mm2

A5 21 %

Av 180 J

60 J...- 40 C

T V-D, UDT

W ire

SEPROS

SAW wire/flux combinations for joint

welding of high strength steels.

B hler BB 24 is a fluoride-basic,

agglomerated flux. Its metallurgical

behaviour is neutral, designed to

produce consistently good

mechanical properties with high

impact values at low test

temperatures. Smooth beads with

good wetting characteristic aswell as easy slag removal and low

hydrogen content ( 5 ml/100 g),

are produced.


Basicity 2,6

4.0

BASE METALS


ENASTM

B hler

BRANDE N

AWS/ASME

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

MECHANICAL

PR OP ERTIES

OF ALL WE LD

METAL

(TYPICALVALUES)


APPLICATIONS

FORM OF SUPPLY

SE E

PAGE 23

m m

BASE METALS


E NASTM

B HLERBRAND

E NAWS/ASME

AVERAGE

ANALYSIS

OF WIRE

%

MECHANICAL

PR OP ERTIES

OF ALL WE LD

METAL

(TYPICALVALUES)


FORM OF SUPPLY

RODS

1000 m m

m m

X10CrMoVNb9-1 (1.4903),

X12CrMo9-1 (1.7386)

ASTM e. g.

A 335 / P 91

A 213 / T 91

W ire

C 9 MV-UP

Flux

BB 910

S CrMo 91

EB9

SA FB 2 55 DC H5

F9 PZ-EB9-B9

C 0.11

Si 0.3

Mn 0.6

Cr 9.0

Mo 0.8

Ni 0.7

V 0.2

Nb 0.05

P WH T a 750 C/2

h

Re 610 N/mm2

R m 740 N/mm2

A5 20 %

2.5

3.0

T V-D,

UDT, CL


9 % Cr 1 % Mo alloyed P91 creep

resistant steels and service

temperatures up to 650 C. Wire

and flux are precisely tuned to

meet the highest technical

standard with consistent & reliable

creep properties and ensuring the

utmost safety of the relevant high

stressed components.

12

SUBMERGEDAR

CWELDING

HIGH

STRENGTH

SUBMERGEDARCWELDING

HIGH

TEMPERATURE,CREEP

RESISTANT

GASWEL

DINGRODS

HIGH

TE

MPERATURE


13/28

1.4306

X2CrNi19-11 304 L

1.4301

X5CrNi18-10 304

1.4541

X6CrNiTi18-10 321

1.4550

X6CrNiNb18-10 347

1.4311

X2CrNiN18-10 304 LN

1.4546

X5CrNiNb18-10 302, A 320

1.4308 B 8C a. D,

GX5CrNi19-10

FOX

EAS 2

E 19 9 LB 22

E 308 L-15

E 19 9 LB 20+

EZ 199 LB 20

C 0.03

Si 0.4

Mn 1.3

Cr 19.5

Ni 10.0

Re 430 N/mm2

R m 580 N/mm2

A5 42 %

Av 100 J

32 J...-196C

T V-D, ,

T V-A, BB,

DB, CL, UDT,

Statoil, BN,

SEPROS

Basic coated stainless steel electrode.

Designed to produce first class

weld deposits with reliable CVN

tough-ness values down to - 196 C,

100 % X-Ray safety together with

very good root pass and positional

welding characteristics, good gap

bridging ability, easy weld pool and

slag control as well as easy slag

removal even in narrow prepara-

tions resulting in clean bead surfa-

ces and minimum post weld clea-

ning. An excellent electrode for wel-

ding on site! Fully alloyed core wire

and packed into hermetically sealedtins.

2.5

3.2

4

50 - 180

80 - 110

110 - 140

FOX

EAS 2-A

E 19 9 LR 32

E 308 L-17

E 19 9 LR 23

EZ 19 9 LR 23

C 0.03

Si 0.8

Mn 0.8

Cr 19.8

Ni 10.2

Re 430 N/mm2

R m 560 N/mm2

A5 40 %

Av 70 J

32 J...-120C

T V-D, ,

T V-A, BB,

DB, ABS,

BN, CL, GL,

UDT, Statoil,

INSPECTA,

SEPROS,

UDT,

SEPROS

1.5

2

2.5

3.2

4

5

25 - 140

40 - 160

50 - 190

80 - 120

110 - 160

140 - 200

FOX

EAS 2-VD

E 19 9 LR 15

E 308 L-17

E 19 9 LR 16

EZ 19 9 LR 56

C 0.02

Si 0.7

Mn 0.7

Cr 19.5

Ni 10.5

Re 470 N/mm2

R m 600 N/mm2

A5 36 %

Av 55 J

32 J...-120C

Rutile-basic coated stainless steel

electrode for vertical down

welding. Ideal for welding thin

sheet in the vertical down position.

Extremely low heat input and little

distortion due to the fast welding

speed. An ideal product to save

time and money in sheet metal

fabrication.

2.5

3.2

75 - 185

105 - 115

1.4306

X2CrNi19-11 304 L

1.4301

X5CrNi18-10 304

1.4541

X6CrNiTi18-10 321

1.4550

X6CrNiNb18-10 347

1.4311

X2CrNiN18-10 304 LN

1.4546

X5CrNiNb18-10 A 320 B 8

C a. D, 302

FOX

EAS 4 M

E 19 12 3 LB 22

E 316 L-15

E 19 12 3 LB 20+

EZ 19 12 3

LB 20

C 0.03

Si 0.4

Mn 1.2

Cr 18.8

Mo 2.7

Ni 11.5

Re 460 N/mm2

R m 600 N/mm2

A5 38 %

Av 90 J

32 J...-120C

T V-D,

T V-A, BB,

UDT, CL,

DNV, Statoil,

SEPROS,

Kotlandzor


Designed to produce first class

weld deposits with reliable CVN

toughness values down to - 120 C,

100 % X-ray safety together with

very good root pass and positional

welding characteristics, good gap

bridging ability, easy weld pool and

slag control as well as easy slag

re-moval even in narrow preparati-

ons resulting in clean bead surfa-

ces and minimum post weld clea-

ning. An excellent electrode for

welding on site! Fully alloyed core

wire and packed into hermeticallysealed tins.

2.5

3.2

4

50 - 180

80 - 110

110 - 140

FOX

EAS 4 M-A

E 19 12 3 LR 32

E 316 L-17

E 19 12 3 LR 23

EZ 19 12 3 LR 23

C 0.03

Si 0.8

Mn 0.8

Cr 18.8

Mo 2.7

Ni 11.7

Re 460 N/mm2

R m 600 N/mm2

A5 38 %

Av 70 J

32 J...-120C

T V-D, ,

T V-A, BB

DB, DNV, GL,

ABS, CL, LR

UDT, Statoil

INSPECTA,

SEPROS,

LTSS,

1.5

2

2.5

3.2

4

5

25 - 140

40 - 160

50 - 190

80 - 120

110 - 160

140 - 200

1.4583

X10CrNiMoNb18-12 316 Cb

1.4435

X2CrNiMo18-14-3 316 L

1.4436

X5CrNiMo17-13-3 316

1.4404

X2CrNiMo17-13-2 316 Ti

1.4401

X5CrNiMo17-12-2 S 31653

1.4571

X6CrNiMoTi 17-12-2

1.4580

X6CrNiMoNb17-12-2

1.4406X2CrNiMoN17-11-2

FOX

EAS 4 M-VD

E 19 12 3 LR 15

E 316 L-17E 19 12 3 LR 16

EZ 19 12

3 LR 56

C 0.03

Si 0.7

Mn 0.7

Cr 19.0

Mo 2.7Ni 12.0

Re 470 N/mm2

R m 600 N/mm2

A5 35 %

Av 55 J

32 J...-120 C

T V-D, DNV,

UDT, CL, GL,

INSPECTA,

SEPROS

Rutile-basic coated stainless steel

electrode for vertical down wel-

ding. Ideal for welding thin sheet

in the vertical down position.

Extremely low heat input andlittle distortion due to the fast

welding speed. An ideal product

to save time and money in sheet

metal fabrication.

2.5

3.2

75 - 185

105 - 115

BASE METALS


METALS NR. ASTM/AISIE N UNS

B HLER

BRANDE NAWS/ASME

DINNFA

ANALYSIS

OF ALL

WELD

METAL

(TYPICAL

VALUES %)

MECHANICAL

PR OP ERTIES

OF ALL WE LD

METAL

(TYPICALVALUES)

WELDING PARAME TERS

AND SIZES

WELDING

POSITION

TYPE OF

CUR-

RENT

m m

AMPERA-

G E

A


APPLICATIONS

13

1.4313 ACI Gr.

GX5CrNi13-4 C A 6 NM

1.4313 S41500

X3CrNiMo13-4

FOX

CN 13/4

E 13 4 B 62

E 410 NiMo-25

E 13 4 B 20+

-

C 0.035

Si 0.3

Mn 0.5

Cr 12.2

Mo 0.5

Ni 4.5

PW HT a 600 C/2

h Re 680

N/mm2

R m 910 N/mm2

A5 17 %

Av 66 J

T V-D,

T V-A,

UDT, LTSS,

SEPROS

Basic coated electrode for wel-

ding similar soft martensitic and

martensitic-ferritic rolled, forged

and cast steels. As a result of the

optimum alloying composition

B hler FOX CN 13/4 yields a weld

deposit featuring very good

ductility and CVN toughness and

crack resistance despite its high

strength. Excellent operating

characteristics, easy slag remo-val,

smooth beads and a metal recovery

of approx. 130 % as well as posi-

tional weldability up to dia. 3,2 mm

are further benefits.

A very popular electrode in the

2.5

3.2

4

5

60 - 190

90 - 130

120 - 170

160 - 220

C

O

ATEDE

LECTRODES

STAINLESS

ANDCORROSION

RESISTANT

Rutile coated stainless steel electrode.

An acknowledged world leader,

noted for its superior welding

characteristics and metallurgy.

Can be used on AC or DC. Other

advan-tages include high current

carrying capacity,minimum spatter

formation,

self releasing slag, smooth and

clean weld profile, safety against for-

mation of porosity due to moisture

resistant coating and packaging

into hermetically sealed tins.

Rutile coated stainless steel elec-

trode.An acknowledged world lea-

der, noted for its superior

welding characteristics and

metallurgy. Can be used on AC or

DC. Other advantages include high

current carrying capacity, minimum

spatter formation,self releasing

slag, smooth and clean weld

profile, safety against formation of

porosity due to moisture resistant

coating and packaging into

hermetically sealed tins. Fully

alloyed core wire ensures the

most reliable corrosion resistance.

1.4583

X10CrNiMoNb18-12 316 Cb

1.4435

X2CrNiMo18-14-3 316 L

1.4436X5CrNiMo17-13-3 316

1.4404

X2CrNiMo17-13-2 316 Ti

1.4401

X5CrNiMo17-12-2 S 31653

1.4571

X6CrNiMoTi 17-12-2

1.4580

X6CrNiMoNb17-12-2

1.4406

X2CrNiMoN17-11-2


14/28

1.4571

X6CrNiMoTi17-12-2 316 Ti

1.4580

X6CrNiMoNb17-12-2 316 Cb

1.4401

X5CrNiMo17-12-2 316

1.4581GX5CrNiMoNb19-11-2 316 L

1.4583

X10CrNiMoNb18-12

1.4436

X5CrNiMo17-13-3

FOX

SAS 4

E 19 12 3

Nb B 22

E 318-15

E 19 12 3 Nb B20+EZ 19 12 3 Nb B 20

C 0.04

Si 0.4

Mn 1.3

Cr 18.8

Mo 2.7

Ni 11.5

Nb +

Re 490 N/mm2

R m 660 N/mm2

A5 31 %

Av 120 J

32 J - 90 C

T V-D, ,

T V-A,

BB, DB,

ABS, GL,

UDT, VUZ

SEPROS


Designed to produce first class weld

deposits with reliable CVN tough-

ness values down to - 90 C, 100 %

X-ray safety together with very good

root pass and positional welding

characteristics, good gap bridgingability, easy weld pool and slag

control as well as easy slag removal

even in narrow preparations resulting

in clean bead surfaces and minimum

post weld cleaning. An excellent

electrode for welding on site!

Rutile coated stainless steel electrode.

An acknowledged world leader, noted for

its superior welding characteristics and

metallurgy. Can be used on AC or DC.

Other advantages include high current

carrying capacity, minimum spatter forma-

tion, self releasing slag, smooth and

clean

weld profile, safety against forma-tion

of

porosity due to moisture resistant coating

and packaging into hermetically sealed

tins. Fully alloyed core wire ensures the

most reliable corrosion resistance.

2.5

3.2

4

50 - 180

80 - 110

110 - 140

FOX

SAS 4-A

E 19 12 3 Nb R 32

E 318-17

E 19 12 3 Nb R

23

C 0.03

Si 0.8

Mn 0.8

Cr 19.0

Mo 2.7

Ni 11.5

Nb +

Re 490 N/mm2

R m 630 N/mm2

A5 32%

Av 60 J

32 J - 90 C

T V-D, ,

T V-A, CL,

BB, DB,

UDT, LTSS,

INSPECTA,

SEPROS,

VU Z

2

2.5

3.2

4

5

40 - 160

50 - 190

80 - 120

110 - 160

140 - 200

1.4462

X2CrNiMoN22-5-3 S 318031.4462

X2CrNiMoN22-5-3 with

1.4583

X10CrNiMoNb18-12

1.4462

Dissimilar joints

FOX

CN 22/9 N

E 22 9 3 LR 32

E 2209-17

-

-

C 0.03

Si 0.9Mn 0.8

Cr 23.0

Mo 3.2

Ni 9.0

N 0.17

Re 650 N/mm2

R m 820 N/mm

2

A5 25 %

Av 55 J

32 J...- 20 C

T V-D,

T V-A,DNV, CL,

ABS, LR

Statoil,

UDT, FI, GL,

RINA,

SEPROS

Rutile-basic coated Duplex electrode.

B hler FOX CN 22/9 N offers excel-

lent positional weldability and thus is

per-

fectly suited for pipe welding. Besi-

des

the good wetting characteristics, slag

removability, resistance to porosity

and reliable CVN toughness down to

- 20 C it is designed with a fully

alloyed core wire providing best

corrosion resistance and a very

homogeneous micro structure with

specified ferrite contents of 30 - 60

FN (WRC) and a PITTING RESI-

STANCE EQUIVALENT PREN of > 35.

For wall thicknesses > 25 mm or

impact

requirements down to - 50 C we

recommend our basic coated electrode

2.5

3.24

40 - 175

70 - 120110 - 150

1.4439

X 2 CrNiMoN17-13-5 317LN

1.4449

X 3 CrNiMo18-12-3 316 L

1.4429

X 2 CrNiMoN17-13-3 316 Cb1.4583

X 10 CrNiMoNb18-12 S 31726

FOX

ASN 5

E 18 16 5 N LB

22

E 317 LN-15

(mod.)E 18 16 5 LB 20+

-

FOX

ASN 5-A

E 18 16 5 N LR

32

E 317 LN-17

(mod.)

E 18 16 5 LR 26 (mod.)

-

C 0.04

Si 0.5

Mn 2.5

Cr 18.5

Mo 4.3

Ni 17.0N 0.15

C 0.03

Si 0.7

M n 1.1

Cr 18.0

Ni 16.0

M o 4.5

N 0.13

Re 460 N/mm2

R m 660 N/mm2

A5 35%

Av 100 J

32 J...-269 C

Re 460 N/mm2

R m 660 N/mm2

A5 30%

Av 70 J

47 J... - 120

T V-D,

T V-A,

GL, BN,

UDT, DNV,

SEPROS

T V-D, UDT,

B hler FOX ASN 5 is a basic coated

electrode. Its weld metal shows a

stable austenitic micro structure with

good pitting resistance (PREN > 35)

and crevice corrosion resistance as

well as an excellent toughnessbehaviour down to - 269 C.

B hler FOX ASN 5-A is a rutile-basic

coated electrode providing good

operating characteristics on DC and

AC, easy slag removal, smooth and

clean bead surfaces. It is recomme-

ded

for wall thicknesses < 15 mm. Both

electrodes are characterized by an

increased Mo content (4,3 %) to

c

Bohler Bestseller Engl Nt

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Transcript of Bohler Bestseller Engl Nt