BLOW MOULDING MACHINE - jagmohanjagmohan.com/downloads/jagmohan-product-brochure.pdf · ·...

Mfg. & Exporter of Plastic Extrusion Automatic

w w w . j a g m o h a n . c o mWIDEST MACHINE RANGE FROM

200 ML – 5000 LTRS"INDEED MIND ING!BLOW

BLOW MOULDING MACHINE

Brainster Creation : +91-9820007478

An ISO 9001 : 2008 Company

A Govt. of India Recognized Export House

CE UL Certified

P L A - M A C H P V T . L T D .

Corporate Office :

Jagmohan Pla-Mach Pvt. Ltd.901-B, Filix, Opp. Asian Paints Ltd., LBS Road,Bhandup (W), Mumbai - 400 078. INDIAPhone : +91-22-2595 5678 / 2595 0246• Email : [email protected]

Works :

Survey No. 48, 54 & 56, Manas Mandir Road, Mumbai - Nasik Highway, Taluka Shahpur, Asangaon (W) - 421601, Dist. Thane, Maharashtra. INDIA• Phone : +91-2527 273 314 / 645043• Email : [email protected]

Sales & Service Network :-

# INDIA - Delhi - +91-78368 50017 | Madurai - +91-93456 50017 | Rest of India - +91-93204 [email protected] | [email protected] | [email protected]

# OVERSEAS - Africa | Middle East | East Asia | Latin America | EuropeContact - +91-93206 30017 / 93214 50017

[email protected] | [email protected]

Hotline :-

# SALES - +91-93238 30017 # SERVICE SUPPORT - +91-84249 02222# SPARES SUPPORT - +91-96199 40007

www.youtube.com/jagmohanplamach

www.facebook.com/jagmohanplamach

I CNNOVATION ONTINUES...

1980A NAME THAT HAS EPITOMIZED TRUST & QUALITY SINCE

En ess i es awai ng!!

dl M l tones ti !

1987Exported first machine to Kenya – 100 litre Automatic Blow Moulding Machine.

1992Manufactured India's first indigenously designed and developed 200 litre machine.

1993First double layer co-extrusion machine of 100 litre capacity.

2001India's First 20 litre capacity double station machine exported to Sri Lanka

2004Auto deflashing machine launched at PLASTIVISION-2004 at Mumbai

2008First 1000 litre capacity double layer machine for water tanks ; 1st time in India

2009Successfully developed first 6 layer machine in India for 1 ltr food packaging application.

1980Started by Technocrats JAGdish Shah & MOHAN singh as a partnership company.

2010Moved to new factory of 1,00,000 Sq.ft(10,000 sq.mt.) area at Asangaon, Thane. INDIA

2013First 2000 litre water storage tank machineexported to Italy (Europe)

2015

Launched 4 Layer Series with Deflashing

Exhibited Closed Loop Fully Automatic Deflashing Series...

In-house R & D facility

Jagmohan emerged with partnership of Mr. Jagdish shah and Mr. Mohan Singh Tetra in Plastic world of Extrusion Blow

Moulding Machinery, since then it is incessantly growing with prodigious brand value. Today we stand the only company in

India to cover various application from 200ml to 5000 ltrs in terms of repeatability and durability. Our Machinery and

Equipment makes manufacturing of Blow moulding products simple; regardless whether equipped with a continuous or

accumulator parison head using moulds with moving sections.

Since 1980 Jagmohan have been designing and building Extrusion Blow Moulding Machines for satisfied customers

worldwide. Jagmohan is always near to its customers for quality & reliability.

Setting Benchmarks with An Innovative Product Range.

A focused leadership, dedicated team and solid product range calls for the next big thing– a global imprint. Realizing this fact early, Jagmohan was among the first companies in the country to export Blow Moulding Machine of 100 LTR capacity to Kenya in 1989.

The eagerness to provide customized solutions for the Plastic Blow Moulding Industry as well as turnkey projects saw a steep rise. The numbers grew rapidly. And so did the countries of export. Soon the stage was set to be a global leader trusted for its products and services. Today, the company exports machines of varied range and nature to over 40 countries the likes of which include Australia, UAE, Italy, Srilanka, etc. The road is ready for greater accomplishments!

• Afghanistan • Ajman • Algeria • Armenia • Australia • Angola • Bangladesh • Burundi • Congo • Dubai • Egypt • Ethiopia

• Guinea • Ghana • Indonesia • Italy • Ivory Coast • Kenya • Korea • Kuwait • Lebanon • Liberia • Madagascar • Mexico

• Morocco • Mozambique • Mauritius • Rwanda • Ras-Al-Khaimah • South Africa • Saudi Arabia • Sharjah • Sierra Leone

• Srilanka • Sudan & Syria • Tanzania • U.A.E. • Nepal • Nigeria • Uganda • Yemen • Zambia

GOING GLOBAL WITH A PASSIONATE APPROACH

More than

41Countries & Counting...

4

5

expanding reach worldwide

in BLOW MOULDINGExploring further

7

6

We are setup at Asangaon, Thane, Maharastra, INDIA. Spread across 1,00,000 sq.ft (10,000 sq.mt.) with capacity to structure more than 500 machine annually from 200Ml - 5000 Ltr. Every machine passes through stringent quality checks for its robustness, reliability and simple yet sturdy assembling for a low-cost maintenance. This process ensures that every product that leaves the plant’s premise bears the Jagmohan mark of excellence.

We further customize products based upon specific client requirements and project specifics. This unique quality makes us a preferred choice amongst a host of customers, both in India and abroad. With our product range of world class quality, it’s time to surpass several milestones!

Blow Moulding Machine Manufacturing Facility

INDIA'S LARGESTWidest Application

From 200ml to 5000ltrs

“A ONE in All Blow moulding remedy to multitude industries”

Exception!!

Chemical Drums Automobile Parts Lubricants

Cosmetics

Edible Oil Water Storage Tank

FMCG YES!! ABS

Kids Zone

Continuously Accumulating...

How to Choose?

Blow Moulding is the process of manufacturing hollow containers like Bottles, Jerry cans, Jars, Drums, tanks etc. from plastics. The most common blow moulded plastic resins are HDPE, LDPE, PVC, ABS, PC, PP etc. The basic process is to heat up the raw material to a molten state and blowing to the shape of cavity of the mould by air pressure. The blowing of air made the process known as blow Moulding.

Mould Size:

Production Capacity:

Quality of the machine:

Other Machine Specifications:

Automation:

Additional Options: Automatic Deflashing:

Ancillaries:

Parison control:

The most important spec is the mould size of the machine. The range of product you want to produce should be matching the model. For this refer the maximum mould size mentioned in the machine specification chart.

Estimate your production capacity required like containers per month and cross check with the machine supplier whether this can be met. It is advisable to keep a 25% extra capacity. This relates to the extruder size, plasticizing capacity and possible cycle time of the machine.

Quality of the machine is a relative subject. Normally the cost of the machine will vary proportionally with the quality of the machine. Quality itself is in two sections – machine built quality & product (container) quality. The product quality depends on your end user. The machine built quality affects the maintenance cost and breakdown cost of the plant.

The Die-Core (Cup-pin) size of the machine should be enough for the proposed containers intended to manufacture. The mould clamping force also critical with respect to your products. Then for the accumulator head type machines. The accumulator shot capacity is important.

The machine automation can be done by a PLC control or by a wired relay logic (this become outdated because of the limitations and bulkiness of control panel). The PLC control has very wide range of options available. This can be from ordinary custom built micro processor controller to industrial grade established control systems like MOOG, B&R etc.

Here the product is automatically deflashed or trimmed in the attachment of the machine. Fully ready container will come out of the machine. If deflashing option is not present, every product (container, bottle etc) have to be trimmed by an operator manually.

Selection of ancillaries like air compressor, scrap grinder, cooling system are also required to be selected in accordance with the machine manufacturers recommendations.

A parison control system helps to improve the product quality and reduce the flash waste. This will be useful for large containers.8

9

What is Blow Moulding?

Buying a blow moulding machine can be a nerve racking experience for the fresh entrepreneurs. There countless specification, capability and price factors to be considered. This blog sets out to help anyone who wants to buy a blow moulding machine but does not know where to start.

KNOWLEDGE

TRUST

CONSULTING

DIRECTION

With due Respect & Determination to in-house

esearchevelopment!

R &D

EVOHBonding Agent

Grinded

HDPE

PP(EE)SCRAPADHESIVEEVOHADHESIVEPP(EE)

e!

Now Conn cting !

4 Layers

6Layers

to

Option of Deflashing Yes we Labeled it!

Multilayer

Blow Moulding

Desk

Team has newly developed its very own

Centre extending further bigger in existing largest

infrastructure in its category; backed up by a very

professional Technical to explore further possibilities in

Extrusion Blow Moulding processing of PETG, 4-6

Layer namely for EVOH/Adhesive and Nylon , PPCP ,

Co –Barrier customized

applications.

further becomes

conversant in Multilayer

Applications with

Technology catering to various

sectors like Pesticides, FMCG,

Food Packaging, Automobile

applications.

JAGMOHAN

R&D

Jagmohan

IML

IML- In MOULD Labeling

Range

A NAME THAT HAS EPITOMIZED TRUST & QUALITY

SINCE 1980

Of Blow Mouldling

Machines

Jagmohan will keep focusing on the research and development in the

field of blow Moulding to repayour customer and strive for

establishing well-knownbrand of plastic extrusion

blow Moulding machine

ContinuousParison Series

1

Auto Deflashing Series

2

AccumulatorParison Series

3

Co-ExtrusionParison Series

4

IndustrialBarrel Series

5

Water Tank Series

6

Custom Made Series

7

A fruition with best of OEM's

Decoding

VariousPossibility for reliable

transformation to

Blow Moulding Industry

And an More...M y 10

11

ContinuousParison Type Blow Moulding Machine

Application Menu

3-4 layer

12

13

Screw Diameter

Output

Mould Opening - Max

Mould Opening - Min

Mould Size - Max

Extruder Motor

Hydraulic Motor

Total Connected Load

Production / HR

MM

KG/HR

MM

MM

MM - WxH

HP

HP

HP/KW

PCS - WT

35

8-10

250

150

125 x 175

3

3

13 / 10

340-15 GMS

SPECS UNIT JM200

40

12-15

300

150

150 x 250

5

5

18 / 13

260-30 GMS

JM500

45

16-20

355

150

220 x 320

7.5

5

29 / 22

230-60 GMS

JM1000

50

25 - 28

465

155

300 x 350

10

7.5

36 / 27

160-120 GMS

JM3000

65

45 -50

510

155

350 x 450

15

10

51 / 38

130-220 GMS

JM 5000

Single Station

Screw Diameter

Output

Mould Opening - Max

Mould Opening - Min

Mould Size - Max

Extruder Motor

Hydraulic Motor


Production / HR

MM

KG/HR

MM

MM

MM - WxH

HP

HP

HP/KW

PCS - WT

SPECS UNIT

Double Station

65

45 - 50

460

155

300 x 350

15

10

47 / 35

270-120 GMS

JM3000 / D

40

12-15

250

150

125 x 175

5

5

18 / 13

660-15 GMS

JM200 /D

50

20-25

300

150

150 x 250

10

5

23 / 17

520-30 GMS

JM500 /D

55

30 - 35

355

155

220 x 320

10

7.5

35 / 26

400-60 GMS

JM1000 / D

90

90 - 100

510

155

350 x 450

30

15

83 / 62

260-220 GMS

JM5000 / D

JM - 200 JM - 1000 JM - 5000

JM - 5000 (View Strip) JM - 3000 DL (Double Layer)

JM - 1000 D JM - 5000 D JM - 5000 D -DH (Double Head)

JM - 5000 D - DC

(Double Colour)

JM - 3000 D - VS

(View strip)

JM - 1000 D- DL - VS

(Double Layer - View strip)

Application of small machine :

Cosmetics, Lubricants, Edible Oil, Toys,

Pharma, Automobile, FMCG, Household,

Agriculture, Sports, Pesticide, Irrigation Solution etc...

Small

now ging

o

BigW

ya...

Sin

gle

Sta

tio

n

Do

ub

le S

tatio

n

ContinuousParison Type Blow Moulding Machine

Ranging from : 200 ML -5000ML

SugarDouble Station

Multi Head

Multi Layer

Triple Colour

View Strip

Single Station

InMould Labeling - IML

c

Introdu ingI LM

14

15

L/D Ratio 22:1

SS Hopper

Bigger Platen Size

Linear Potentionmeter

SS Cooling

PLC Based

SS Collection Tray

16

17

Techn

ical S

pecific

atio

nS

ing

le a

nd

Do

ub

le S

tatio

n :

20

0M

L -

20L

TR

- E

UR

O S

ER

IES

Auto

D

eflashin

g E

uro

H

igh S

peed

S

eries

Extr

usi

on B

low

M

ould

ing

M

achin

e H

ydra

ulic

O

pera

ted

C

ontinuo

us P

ariso

n T

ype

Auto Deflashing SeriesType Automatic

Blow Moulding Machine

A CUT THROUGH TECHNOLOGY

Single Station

Double Station

MultiHead

Upto4

Layer

View Strip

In-Mould

Labeling-IML

Rexroth proportional valve

Toggle type- Clamping Unit

Hot Sealing Unit

Water Cooled Blowpin

Beckhoff make 200 point parison programmer

Moog parison valve

Features

Dome Type / Knock Out Type Auto-Deflashing Series

depending upon the application for Top, Side and

Bottom Flash

Option of Close Loop right from Blow Molding

Process-Deflashing- Conveyors-LeakTest-Grinder-

Mixer-Volumetric Doser-Loader- for smooth flow of

production with better efficiency and lesser stoppage

downtime.

Option of Turn-Key solution including mold

and ancillaries

Ranging from : 200 ML -20LTR

AccumulatorParison Type Blow Moulding Machine

Ap

plicati

on

M

en

u

18

19

Ranging from : 10 Ltrs - 200 Ltrs

AccumulatorParison Type Blow Moulding Machine

Single Layer Series

Screw Diameter

Output

Accumulator Head

Mould Opening - Max

Mould Opening - Min

Mould Size - Max

Extruder Motor

Hydraulic Motor


Production / HR

SPECS

MM

KG/HR

CAP - KG

MM

MM

MM - WxH

HP

HP

HP/KW

PCS - WT

UNIT

65

45 - 50

1.5

660

150

380 x 500

15

7.5

53 / 40

75-400 GMS

JMV010

70

60 - 65

1.5

760

250

500 x 500

15

7.5

54 / 41

85-500 GMS

JMV015M

70

60 - 65

3

860

250

610 x 560

15

10

59 / 44

45-1 KG

JMV020

80

80 - 90

3

860

250

610 x 560

25

10

75 / 56

50-1 KG

JMV020 M

80

80 - 90

5

980

320

660 x 660

25

20

94 / 70

32-1.8 KG

JMV030

AccumulatorParison Type

Co-Extrusion Blow Moulding Machine

90

110 - 120

5

1115

355

760 x 760

40

25

121 /90

30-2.5 KG

JMV060

100

120-140

7.5

1320

455

850 x 1100

50

37.5

155 / 115

22-5 KG

JMV100

90 GB

190-200

14

1650

786

1220 x 1440

75

60

220 / 164

25-8 KG

JMV210 OT


MM

KG/HR

CAP - KG

MM

MM

MM - WxH

HP

HP

HP/KW

PCS - WT

Screw Diameter

Output

Accumulator Head

Mould Opening - Max

Mould Opening - Min

Mould Size - Max

Extruder Motor

Hydraulic Motor


Production / HR

SPECS UNIT

65 45

45 - 50 15 - 20

1.5 0.7

760

250

500 x 500

22.5

12.5

82 / 61

75 - 500 GMS

JMD-015

70 50

60 - 65 20 - 25

3 1

860

250

610 x 560

25

17.5

98 / 73

45 - 1KG

JMD-020

90 65

90 - 110 45 - 50

4.5 1.5

1115

355

760 x 760

55

32.5

164 / 122

35 -2.5 KG

JMD-060

100 65

120- 140 45 - 50

5 3

1320

455

850 x 1110

65

37.5

200 / 150

25 -5 KG

JMD-100

90 GB 65 GB

180- 200 80 - 90

12 4

1650

786

1200 x 1675

105

70

276 / 206

30 -8 KG

JMD-210 OT / L Ring

Up to

70%k

mar e t

share

SugarColour full Application

Milk Can

Water Pot

Industrial Drums

Bonding Agent

Featuring

M

e t

anif s c

eA

hi vement inINADI

The Outer Layer is in Dark / Blue colour

to resist UV and light aging

The Inner layer is in resin colour for purity of the contents

A Spectrum to various Sectors...

Industrial Drums

Lubricants

Chemicals

Oil

Agriculture

Pharma

Packaging Industries

•

mouth applications.

• Also featuring View Strip arrangements.

Production of Narrow / Wide / Full open

Single Layer Series Double Layer Series

Double layer

6 layer

2 layer

20

21

Industrial Barrel Type


L' Ring Series


• Indigenous machinery for production of Industrial

Barrels replacing Galvanized traditional process.

• Robotic Gripper - Automatic Container Ejector for

Easy handling and convenient flash cutting

• Pneumatic post cooling arrangement

• Complete emptying - No residue and wastage

• Extended L Ring for easier handing

• Improved sealing arrangement - 100% Leak proof

surpassing all relevant test like Drop Test & Stack Test

• Internationally accepted design

• XM-HM-HDPE raw material grade for stronger &

Resilient Blow Moulded industrial Barrel.


Starch

Lubricants

Chemicals

Oil

Liquor

Agriculture

Sugar

Screw Diameter

Output

Accumulator Head

Mould Opening - Max

Mould Opening - Min

Mould Size - Max

Extruder Motor

Hydraulic Motor


Production / HR

MM

KG/HR

CAP - KG

MM

MM

MM - WxH

HP

HP

HP/KW

PCS - WT

SPECS UNIT

100 GB

280 - 300

14

1650

786

1200 X 1675

100

80

267 / 199

24-8.2 KG

JMV210

120 GB

320 - 350

14

1650

786

1200 x 1675

150

80

332 / 247

30 - 8.2 KG

JMV210 M

Bung Type 70 X 6 mm. Thread Pitch = 6 mm.

Pilfler Proof Cap (Seal Cap) Red Colour

Brimful 220 Litre

Normal 200 Litre

SCALE 1:3

L ‘ Ring Series

BLOW MOULD

Product Specification

S.No Test Specification

1. Raw Material - Qater Make Marlex-TR571

2. Appearance Blue

3. Total Weight (kg) 8.1 to 8.3

4. Mouth Size in (mm) 50

5. Overall Dia (mm) 585-590

6. Height (mm) 935-945

7. Stack Load Test 222 kg

8. Drop Test 1.2mtr

9 Minimum Wall Thickness 2.8mm -3mm

22

23


Break through transformation from Roto toBlow moulding process.

HM/HDPE grade for elongate life &stoutness of tank.

Eminent tank quality with speedy production

Option of Inter-changable Moulds for outputof various capacity

Surpassed all relevant quality test

Water Tank SeriesAutomatic


Water Tank SeriesAvailable up to 3 & 4 Layers

SugarBlow Moulding Process

No Pulverizing

Light Weighted

Less Manpower

Featuring

A Workhorse 24/7

Threaded Lid

Water Tank Series - Double Layer

Screw Diameter

Output

Accumulator Head

Mould Opening - Max

Mould Opening - Min

Mould Size - Max

Extruder Motor

Hydraulic Motor


Production / HR

MM

KG/HR

CAP - KG

MM

MM

MM - WxH

HP

HP

HP/KW

PCS - WT

SPECS UNIT

90 GB 65 GB

190 - 200 80 - 90

12 4

2000

785

930 x 1300

105

70

276 / 206

20-8.5 KG

JMD-500

70 GB 90 GB 70 GB

110 - 120 90 - 100 110-120

6 5 6

2000

785

930 x 1300

120

110

396 / 295

20-8.5 KG

100 GB 70 GB

280 - 300 90 - 100

25 10

2800

1000

1400 x 2000

140

90

385 / 287

14-18 KG

JMD-1000

80 GB 70 GB 80GB

120 - 140 110-120 120-140

12 10 12

2800

1000

1400 x 2000

160

110

461 / 343

14 - 18KG

90 GB 80 GB 90GB

190 - 200 120-140 190-200

17.5 15 17.5

3100

1000

1775 x 2300

210

135

593 / 442

9 - 30KG

120 GB 80 GB

320 - 350 120-140

45 20

3100

1000

1775 x 2300

210

105

528 / 393

9-30KG

JMD-2000

Water Tank Series - Triple Layer

Screw Diameter

Output

Accumulator Head

Mould Opening - Max

Mould Opening - Min

Mould Size - Max

Extruder Motor

Hydraulic Motor


Production / HR

MM

KG/HR

CAP - KG

MM

MM

MM - WxH

HP

HP

HP/KW

PCS - WT

SPECS UNIT JMT-1000JMT-500 JMT-2000

Export de

Europe

to

WE

IR

FST IN

ASIA

ED

DEVELOP

24

25


Double Station Series

Screw Diameter

Output

Accumulator Head

Mould Opening - Max

Mould Opening - Min

Mould Size - Max

Extruder Motor

Hydraulic Motor


Production / HR

MM

KG/HR

CAP - KG

MM

MM

MM - WxH

HP

HP

HP/KW

PCS - WT

SPECS UNIT

80 GB

120 - 140

1.5

900

410

500 x 500

60

23

123 / 92

170-500 GMS

JMVD-015M

80 GB

120 - 140

3

900

410

610 x 560

60

23

125 / 93

100-1KG

JMVD-020

90 GB

180 - 200

3

900

410

610 x 560

75

23

153 / 114

120 - 1 KG

JMVD-020 M

90 GB

180 - 200

5

900

410

660 x 660

75

30

167 / 125

80 -1.8 KG

JMVD - 030

90 GB

180 - 200

5

900

410

760 x 760

75

35

167 / 125

50 - 2.5 KG

JMVD - 060

70 GB

110 - 120

1.5

900

410

500 X 500

40

18

93 / 70

150-500 GMS

JMVD-015

Double StationType Automatic


Accumulator Type SeriesAvailable up to 3 Layers

Featuring

t

S ation

Halt

2

1

SugarSafety Cage

Central Robotic Gripper

Less Manpower

Smooth Clamping Rail

Faster Output

Compact FootprintSalutary for faster output

Encompass guide for in house facility

FMCG, Lubricant &

Chemical Industries,Edible Oil...

26

27


Custom Made Type Customize Series

AutomaticBlow Moulding Machine

Modified as per application

Transmit fully enclosed solution for custom made machinery.

Exploring various practical possibilities as a medium for transformation toBlow Moulding.


SugarSports

Medical

Household

Agriculture

Toys

Ice Box

Automobile, ABS

28

29

AncillariesFor Blow Moulding Project

Injection Moulding MachineScrap Grinder Cooling TowerWater Chiller

Screw type - Air Compressor Hopper Loader Colour MixerVolumetric Doser

IML - In Mould Labeling Blow Mould Injection Mould Leak Testing Machine Conveyor Belt

In addition we can also infer and align :

1. Auto Lubrication 2. AC Control Panel 3. Energy Meter 5. Pre Blow Adjustment

6. Leak Testing Machine

• Automatic Container Ejector for Easy handling

and convenient flash cutting

Pneumatic / Hydraulic operating System customize depending upon

application

Jagmohan Optional Additional Features

Servo System Based Gear Pump

• High Energy saving from 20% to 45%

• The synchronous permanent magnet servo motor has higher

efficiency and better power factor and no slip as compared to

normal AC Motor

• Due to Close loop servo system; dynamic response to flow and pressure changes

is very fast and accurate. This results in improvement in the quality of the

product being produced in the machine

• This servo drive has conformal coating

on the Electronic card and hence better protection against dust, contamination,

rust and hence longer life

•

• Upto 200 parison point profile can be set by operator.

• Parison profile curve can be stretched or compressed. Start and End point are settable.

• Real time trace for Set ,Actual and control deviation can be made with settable sampling time

• Easy access for the parison profile entry with the dedicated keys.

• Numeric representation of the profile points is provided with Recipe and Alarm Management.

Integrated Parison control Block for precise parison control.

Multipoint Parison Programmer {B&R / MOOG / BECKHOFF}

Robotic Gripper

Top / Bottom Pre Sealing Arrangement

30

31

A median from scratch to success in Blow Moulding venture..

We provide Complete Turnkey Projects

BLOW MOULDING MACHINE - jagmohanjagmohan.com/downloads/jagmohan-product-brochure.pdf · ·...

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