Bizerba SE & Co. KG Industry magazine...

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Bizerba SE & Co. KG Reliable How precise filling also works in the Ex zone Page 9 Intelligent Why BRAIN2 networks and optimizes processes Page 10 Individual How the right solution takes shape Page 3 Industry magazine Chemistry

Transcript of Bizerba SE & Co. KG Industry magazine...

Page 1: Bizerba SE & Co. KG Industry magazine Chemistryblog.bizerba.co.uk/.../uploads/2017/01/Chemical-Industry-Magazine.pdf · Bizerba SE & Co. KG Bizerba SE & Co. KG1 ... Industry magazine

Bizerba SE & Co. KG 1Bizerba SE & Co. KG

ReliableHow precise fi lling also works in the Ex zone Page 9

IntelligentWhy BRAIN2 networks and optimizes processes Page 10

IndividualHow the right solution takes shape Page 3

Industry magazine Chemistry

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Bizerba SE & Co. KGIndustry magazin chemistry2 3

Accurate results.Perfect integration.Page 6

Ideal for harsh environments.Variable in terms of labels.Page 7

Maximum control.Optimal quality.Page 7

Modular systems.Flexible performance.Page 4

Weighing

Labeling

Inspection

Supply Chain

Fully automatic in the process.Flexible in terms of containers.Page 6

Networking functions. Gaining transparency.Page 10

Filling Industrial software

Your industryOur know-how

Bizerba in the chemical industry

We knowyour product

Each industry is di� erent. With this open view we have developed solutions by means of which you manufac-ture your chemical products along the supply chain while achieving constant quality. And since each customer has di� erent requirements, we have created a unique portfo-lio which lets us develop individual solutions for you and together with you. Specifi cally aligned with your industry and your needs. Whether you decide for a module or a system solution, our labels or service:

We can help you fi nding the perfect balance between in-dividuality, quality and e� ciency with practical solutions which you can shape through our numerous options. And if needed, our project and industry experienced ap-plication team developes individualized solutions for you. From mechanics and control up to data transfer.

Reap the benefi ts of optimal work and data fl ows. Our networked hardware and software solutions make it pos-sible. The result: You benefi t from maximum transparency allowing you to ensure your product quality, to optimize processes and to increase growth. Discover our fl exible solutions by means of which you safely shape your suc-cess whenever there is a change.

Our modules or systems − can be easily integrated in your equipment and IT land-

scape, e.g. ERP systems− also ensure accurate results in sensible, harsh or

extreme production conditions – from goods receiving to shipping

− comply with the highest safety and hygiene standards thanks to their stainless steel design

− ensure optimal traceability and e� ciency in your production due to our intelligent BRAIN2 industrial software.

Welcome to the Open World of Bizerba.

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5Bizerba SE & Co. KG

E� cient solutions along the supply chain Packaging and labeling

– Labeling systems for weighing and labe-ling, also of higher-weight containers

– Modular system with a two-side labeler – Exact labeling even of di� cult products – Inspection systems check products for

foreign bodies, e.g. metals – Thermal and non-thermal labels from

own production, also for environments with high temperature ranges and corrosive materials

Manufacturing and production – Order entry in the production – Mixing of products/mixtures via Bizerba

formulation software – Filling of the product/mixture in

containers – Filling of di� erent container types

(single/multi) – Dynamic checkweighers for 100 % pro-

cess control before further processing – Random inspection through weighing

and recording of further quality para-meters, e.g. completeness and product quality

– Weight control throughout the entire production process

Commissioning and shipping – Weight and volume commissioning of

customer orders – Direct data transfer of picking stations

to ERP systems – E� cient total labeling and automatic

generation of delivery notes – Dispatch management via dispatch soft-

ware and verifi able weighing systems for variable means of transport

– Optimized data fl ow through QR code labels

– Integration in existing conveying systems

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A B C

Production networkingThe modular software platform BRAIN2 establishes the basis needed for synchro-nous goods and data fl ows in your pro-duction from goods receiving to shipping. Our networked solutions are the perfect instrument that allows you to individually control, document and analyze the quality of your production along the supply chain. The result: An optimal workfl ow with constant product quality.

Andreas W. Kraut, Managing Director and CEO, Bizerba SE & Co. KG

“ With our modular systems and fl exible service packages we give our customers the best possible prospects in their industries.”

Our diverse portfolio allows us to develop with you not just ‘a solution’ but ‘the perfect solution’ for your produc-tion. We gladly advise in terms of suitable modules and services for your e� cient solution along the supply chain, even at your production location.

Goods receiving – Load corners with integrated strain

gauge load cells – Floor or special pallet scales for weighing

of pallets – Weighing, labeling and coding of goods

for the internal supply chain – Automatic inventory adjustments with

high performance in-motion scales and printers

– Tolerance control using special scales combined with weighing terminals

– Recording and evaluation of weighing results according to SQC (Statistical Quality Control)

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Industry magazin chemistry6 7Bizerba SE & Co. KG

Perfectly networked quality

iL Professional 4000 F/MPProducts can be easily loaded due to the low design of the iL Professional 4000 F/MP. A load receptor with di� erent load cell types comes as a single interval scale, dual interval scale or dual range scale. Ideally suitable for weighing ranges between 300 and 3000 kg. Optionally available for Ex zones 1/21 and 2/22.

Load receptorFloor version

Mobile load receptors

Dynamic checkweigherwith metal detector

Label printers

Software

Labels & consumables

Filling system Dynamic in-motion scales

Fully automatic labeling system

Floor version

iL Economy 300 F/SP Type2The single point load receptor can be used as a stationary or mobile solution in dry or wet environments. Model for dry areas: Galva-nized steel, load cell made of aluminum. Model for wet areas: Support and load cells made of stainless steel. Ide-ally suitable for use in very harsh environments thanks to its high protection IP68.

Mobile load receptors

For more information on our products, solutions and services please visit www.bizerba.com

FSL-EVO S L-shapeThe fully automatic machine FSL-EVO S facilitates quick and reliable fi lling of high quality and sensitive prod-ucts in variable containers. By means of a set up bu� er section the fi lling system largely runs autonomous-ly. Your benefi t: Possible operating errors resulting from incorrect settings can be minimized. Also available as an Ex model for zones 1 and 2.

GLPmaxx 80/160In combination with the Bizerba weighing technolo-gy the thermal direct / ther-mal transfer printer is the perfect entry into manual price labeling. The printer is network compatible and can also be controlled directly via the Internet.

Our networked hardware and software solutions are the intelligent response for your process optimization. Wherever there is a need to speed up and automate processes, our pioneering systems with inte-grated software provide a better overview and more transparency.

Our product selection for your industry

iS50-ExThe iS50-Ex is designed for Ex zone 1/21 and meets protection type IP65 due to its industrial design with stainless steel housing. The weighing terminal can be used as a table top, column or wall mounted device. It establishes weight data, controls components suchas dosing systems and re-cords all operating data.

CWEmaxx with MDThe checkweigher of the CWEmaxx series is suitable for high performance lines and checks nominal weights of up to 15 kg. It impress-es with a throughput of maximum 400 products/minute. A built-in Varicon metal detector transforms the dynamic checkweigher into a complete inspection system. Out-of tolerance or contaminated packages are automatically ejected.

CWL Eco fl exxPerfect process control for high speed, heavy load, or high safety class applications: The dynamic in-motion scale provides perfect performance for in-dividual requirements. Easy to integrate in intralogistical conveying systems it can be confi gured and parameter-ized in record time thanks to BRAIN2.

BRAIN2The BRAIN2 software platform sets new standards in terms of centralization, data transfer and reliability of your production. Easy to integrate in ERP systems and networked with software applications and analysis tools (statistics, tracking & tracing) it covers the entire workfl ow. Due to its modu-lar design, BRAIN2 optimally adjusts to your needs.

Non-thermal labelsBizerba L&C special papers and fi lms without ther-mal-reactive surface are ide-ally suitable for decorative use due to their high print contrast and shiny surface.

GLM-LAs a stand-by unit or combined with a weighing and transportation unit the fully automatic labeler GLM-L is particularly suitable for logistics applications in harsh environments. The GLM-L applies thermal direct or thermal transfer printed labels up to a size of DIN A5.

Industry magazin chemistry6

Load receptorsLoad receptors

Industrial scales

Semi automatic and automatic fi lling systems

Dynamic checkweighersMetal detectors

Dynamic in-motion scales

Fully automatic labeling system

Filling systems Control systems Logistics systems Software

Label printers

Labeling systems Labeling and logistics systems

Labels & consumables

Weighing modules and terminals

Terminal

Floor version

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Bizerba SE & Co. KG 9

Specially for industries with production in Ex zones 1/21 and 2/22 we designed di� erent Ex models. They equally fulfi ll the demands of your production as also the requirements of the ATEX directive. Full functionality for accurate results.

Highly reliable

FSL fi lling systemsDue to numerous interfaces, all Ex mo-dels of the FSL series can be easily in-tegrated in existing production and IT networks. Based on the desired appli-cation you can safely perform weigh-ing as accurate as 1 g, gentle dosing and fi lling functions in your produc-tion process.

Safe control cabinet solutionsFor our semi-automatic FSL models in standard design our control cabi-net which is suitable for explosive risk areas o� ers you maximum safety at minimal costs. Our solution for fully automatic FSL systems: A force-venti-lated control cabinet which prevents

explosive dust and gas atmospheres inside the control cabinet. You re-main fl exible in terms of selection and installation of the control com-ponents and you can even safely in-tegrate such components which are not explicitly produced for the Ex zone.

iS weighing terminalsWith the Ex terminals you can safely perform counting, dosing or fi lling functions. Also data recording ac-cording to prepack regulations and tolerance control can be carried out reliably. With the iS50-Ex, even a Soft-PLC can be used in the Ex zone. iS50-Ex and iS50-Z2 are freely pro-

grammable and perfectly adapt to your needs. Via variable interface they can be smoothly integrated in your production and IT networks.

E� cient handlingAll Ex models of the iS series are fi t-ted with an integrated power supply unit. Thanks to this practical design concept additional solutions are not necessary and your sta� can work ef-fi ciently. Also operating the weighing terminals is easy and convenient due to the integrated fully graphic dis-play. Furthermore, the sophisticated design o� ers you fl exible mounting options: Use as a table top, column or wall mounted device as well as con-trol panel mounting are possible. Our battery box BK-Ex 24V ensures max-imum fl exibility in the production with mobile systems in the Ex zone. The battery pack version ensures a smooth power supply.

iL load receptorAlmost all models of the iL load re-ceptors as Ex variants provide accu-rate and reliable weighing results. You may choose from models for weigh-ing ranges between 3 kg and 15 t.

Filling systems

Load receptorFloor version

Weighing terminal

Ex-free zone Ex zone 2/22 Ex zone 1/21

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Bizerba SE & Co. KGIndustry magazin chemistry10 11

BRAIN2

A new Level

BRAIN2 –Industrial software

With BRAIN2, we have consistently developed a new generation of the industrial software. Its functions intel-ligently connect the machines in your facility, thereby making your produc-tion more transparent and providing an ideal basis for optimization. Based on a modular approach, BRAIN2 in-dividually adapts to the requirements of your manufacturing environment. Adhering to the real meaning behind the Open World of Bizerba, our soft-ware e� ciently and safely unifi es sev-eral core functions including report-ing, device administration and OEE. Featuring multiple interfaces, it easi-ly and seamlessly integrates into your business processes.

With the precise fi lling systems of the FSL series BRAIN2 establishes the basis for synchronous goods and data fl ows in your production from goods receiving to shipping.

Use the BRAIN2 Capture app to cap-ture and analyze the process data of your Bizerba inspection system (among others) in a quick, straight-forward and e� cient manner.

Use BRAIN2 Label_Designer to pro-fessionally design label layouts for Bizerba labeling devices.

The app automatically creates back-ups for checkweighers and weigh price labeling systems in user-defi ned intervals.

The ideal app for manual formula-tion, dosing and batching. High pro-cess reliability is achieved by fl exible and confi gurable operator guidance.

BRAIN2 OEE captures and analyzes key production metrics in order to calculate the four OEE values from the collected data sets, thereby pro-viding an ideal basis for optimization processes.

Use BRAIN2 Stock_Control to central-ly capture and manage your incoming goods for end-to-end traceability and increased security.

The app safely captures, analyzes and archives statistics data from Bizerbaweigh price labelers and check-weighers.

Our app safely and swiftly controls all labeling jobs issued by the ERP sys-tem. Easily confi gurable, it provides full transparency of all current jobs.

BRAIN2 CapturePerfect data fl ow

BRAIN2 Label_DesignerProfessional design

BRAIN2 Safety_ServiceAutomatic backups

BRAIN2 FormulationPrecise results

BRAIN2 OEETransparent numbers

BRAIN2 Stock_ControlControlled receipt

BRAIN2 Prepack_ComplianceAnalyzed data

BRAIN2 Order_ProcessingE� cient labeling

Imprint

PublisherBizerba SE & Co. KGWilhelm-Kraut-Straße 6572336 BalingenGermany

www.bizerba.com

Concept, text & designBizerba Interactive GmbH/Haan, Germanywww.bizerba-interactive.com

Bizerba Busch AGCeres7203 TrimmisSwitzerland

T +41 81 30780-80F +41 81 [email protected]

www.bizerbabusch.ch

Bizerba België N.V.Industrialaan 41702 Groot-BijgaardenBelgium

T +32 2 46600-81F +32 2 [email protected]

www.bizerba.be

Members of the Bizerba Group

Bizerba SE & Co. KGWilhelm-Kraut-Straße 6572336 BalingenGermany

T +49 7433 12-0F +49 7433 [email protected]

www.bizerba.com

Bizerba Waagen GmbH & Co. KGBirostraße 121230 WienAustria

T +43 1 61068-0F +43 1 [email protected]

www.bizerba.at

Bizerba Service

From advising to process optimization we have the right service for you – always tailored to your needs. More than 1,000 Bizerba service employees are always on hand and available for you worldwide. Any time. Around the clock.

Bizerba is a market leading provider of weighing and slicing technologies for industry and trade and is a world-wide leading specialist in industrial weighing and labeling technologies. Bizerba employs approximately 3,900 people.

SubsidiariesRepresentative o� ces

We are where you are

V/2000.40en 1st editionAll rights reserved.102016

Subject to modifi cations. Deviations in color, printing errorsdue to the photographic material or printing, or changes in construction and model are reserved.

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Custom-fi t optionsBenefi t from a semi-automatic or fully automatic fi lling system which allows individual and indus-try-specifi c production. The high-end modular system of the FSL series o� ers you maximum fl exibility as well as to-the-gram weighing and safe packaging of fl ammable, foaming or cor-rosive liquids. More information about Bizerba Busch under www.bizerbabusch.ch

More informationHigh performance and a broad range of solutions and equipment options.

IndividualFSL fi lling systems