Biscuit Scm Project

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Biscuit (Parle-G) Biscuit (Parle-G) Supply Chain Supply Chain

description

The presentation describes the supply chain of Parle-g biscuits from the manufacturer to the retailer and ultimately to the customer

Transcript of Biscuit Scm Project

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Biscuit (Parle-G)Biscuit (Parle-G)Supply ChainSupply Chain

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Team MembersTeam MembersBiswajit NagJivesh GaurKaran Rai BahadurRajat Kaushal Shivjeet DeshmukhSuyog ManwatkarVinit Pujara

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Distributor IntroductionDistributor Introduction The distributor: Mr. Sachin Gore M/s Jui Enterprise Operational since last two years The team:7 members

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Manufacturer

Distributor Retailer Custome

r

Material

Funds

Info

Flows in Supply ChainFlows in Supply Chain

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Retailer

CMU

(Central Manufacturing Unit)

Distributor

Customer

Depot

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• CMU (Central Manufacturing Unit) Located at Vadgaon

• PDP (Pre Dispatch Plan) Number of vehicles sought from the CMU Packing size of material demanded Tentative demand for coming month

Normally 390~400 boxes are delivered in one full truck load (LPT).

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Parle Factory

RetailerInstitutions

Eg. Hospitals

Distributor(Retailer)

Distributor(Institutional)

Customer

Distribution Strategy

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Parle Factory Locations

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Distributor Selection

Filling Application FormVisit of ASM.Certification.Bank guarantee of 2.5 Lacs/truck load.Payment Term Finalization - RTGS within 4

days of receipt of material.Distributor code generation.

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Contract between Manufacturer & Distributor: renewed yearly.

Expected Target growth rate of distributor:

50-55%. Failure to meet Minimum sales commitment may

lead to creation of additional distributor or cancellation of existing distributor.

Complain solving mechanism Regular Audits

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Distributor License & Registration

Food License From Corporation

-- Yearly RenewedShop Act

Both required for stocking of goods.

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Fax on PDP date 28/29th to CMU

Acknowledges Fax, Generates Invoice,

Sends mail to delivery div.

Informs Transporter,

Material Loading

Material unloading, Physical counting

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Info Flow between Manufacturer

& DistributorOn the morning of delivery day, a fax is sent to the

CMU office for confirmation of the demand.

CMU confirms the fax receipt & accordingly raises the invoice. With 12.5% VAT & Inco terms as FOR . At the same time, the dispatch department is communicated for vehicle arrangement & loading of the material.

Software used @ Parle CMU: SAP

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On the morning of delivery day, a fax is sent to the CMU office for confirmation of the demand.

CMU confirms the fax receipt & accordingly raises the invoice.

Inco term: FOR .

At the same time, the dispatch department is communicated for vehicle arrangement & loading of the material.

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Funds Flow between Manufacturer & Distributor

Cost Components at the Distributor

Basic Rate VAT @ 12.5% (Claimed while filing returns) Secondary Freight (Paid by Manufacturer) -- 0.1% of the invoice amount Octroi @ 4% (Deducted in the bill itself) -- Aundh Octroi Booth -- Commission agent of the distributor (charges 1% of the Octroi amount) Rs. 20 as surcharge to local authorities for making &

processing the bill

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Payment is made to the manufacturer by RTGS within 4 days of receipt of material.

Profit Margin of Distributor-Approx 4%

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Material Flow from Manufacturer to Distributor

CMU Distributor

Transportation Time 2 Hours Approx

Material checked for damage and loaded in LPT

Material unloaded Distributor signs the invoice copy against the quantity received & mention the shortages, if any

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Packing TypesPacking Types

Price (Rs.) No. of Biscuits/Packet

Weight/packet (Gm.)

1 4 16

2 8 44

3 12 66

4 16 83.5

5 20 99

10 40 209

15 60 313.5

20 80 418

40 160 (40*4) 825

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PackagingEntire Packaging done at the CMU.7 carton stacking limit

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Broken & Damaged Goods Breakages & damages: Not common as checking is done

at the delivery end while loading.

If they do occur, debit note is raised by the distributor to the CMU along with a mail.

Shelf life of biscuits: 6 months The expired unsold material, if any, is burned/scrapped

at distributor’s end & only empty labels are send back to the CMU to avoid additional unnecessary transportation charges.

The reimbursement against the rejected material depends upon the authority level i.e. SM, DSM, & NSM.

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At the Distributor

Distributors Warehouse: Karve NagarArea: 550 Sq. footAll kinds of protection against rain,

moisture, rodents and insects taken by the distributor

Hygiene maintained well

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Distributors Storehouse

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Products Dealt with by Distributor

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Funds Flow between Distributor & Retailer

Payment from retailer:15-21 days of creditSoftware used: TallyRetailers profit margin:

MRP – Landing cost

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Material & Info Flow from Distributor to Retailer

FIFO system (Fist in first out) is followed by Distributors to avoid expiry losses

Delivery on the next day itself

Sales cycle – 8 days

Geographical limit: Pune City

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Route plan prepared as per area to be covered.(12 identified routes)

Transportation used: 3 wheelers (3)

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Weekly Transport Plan

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Interesting Facts about Parle-Interesting Facts about Parle-GG"Parle-G" boasts of being the largest selling

biscuit in the world It enjoys 70% market share in India in the

glucose biscuit category. The brand is estimated to be worth over Rs

2,000 crore (Rs 20 billion).

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As per Distributor, Parle- G is operated at no “profit no loss” as a part of social service

Taste and product well established among people and hence used to promote other products

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Ingredients of Parle-G

Wheat Flour, Sugar

Partially Hydrogenated Edible Vegetable Oils

Invert Syrup, Leavening Agents ,

Salt, Milk Solids, Emulsifiers and Dough Conditioners

Contains Added Flavours (Artificial)

(d - Glucose, Levulose)

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THANK YOU!!!!!!!

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