BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL...

15
BIOPLASTICS – MAY 2018 – VERSION 1.0 Unlocking the Potential of Bioplastics

Transcript of BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL...

Page 1: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

B IOPLASTICS – MAY 2018 – VERSION 1.0

Unlocking the Potential of Bioplastics

Page 2: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

Provide an honest product. And think beyond.

Our Bio & Beyond strategy is aligned with Trinseo’s commitment to sustainability and corporate social responsibility. The focus on environmental and social responsibility is intrinsic to who we are as an organization. As we help our customers meet their most complex materials challenges, we create sustainable solutions designed to enhance and improve people’s lives around the world.  Our commitment to sustainability does not stop with us. It is carried out into the world through the tangible benefits of our materials, which power ideas and innovation. Learn more about the benefits that our approach and products can provide.

Page 3: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

P A G E2

P A G E 3

B I O P L A S T I C S

Contents

06 Bioplastics: Differentiation is KeyBio-based plastics, biodegradable plastics: specific benefits for many applications.

12 Bioplastics MarketMarket growth as a result of the increasing demand for sustainable products.

14 Bio & Beyond Our approach to unlock the potential of bioplastics.

18 Bioplastics – The Natural ChoiceOur range of bio-based and biodegradable TPE products.

Page 4: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

Dalton, GA

Norrköping, SwedenTessenderlo, Belgium

Terneuzen, Netherlands

Stade, Germany

Hamina, Finland

Rheinmünster, Germany

Ulsan, South Korea

Zhangjiagang, China

Hsinchu, TaiwanTsing Yi, Hong Kong

Merak, Indonesia

Midland, MI

Schkopau, Germany

Böhlen, Germany

Mussolente, ItalyBerwyn, PA

Paris, France

Horgen, Switzerland

Plastics Latex Binders Commercial Office Synthetic Rubber

Mexico City, Mexico

Auburn Hills, MI

Tokyo, Japan

Shanghai, China

Global Operating Center

Barcelona, Spain

Frankfurt a. M., Germany

Mumbai, India

REVENUE IN 2017

$4.4 B

EMPLOYEES IN 25 COUNTRIES

2,200R&D FACILITIES GLOBALLY

11

MANUFACTURING SITES GLOBALLY

16

P A G E4

P A G E 5

B I O P L A S T I C S

Trinseo Fast Facts

A strong track record – a bold direction

Trinseo (NYSE: TSE) is a global materials solutions provider and manufacturer of plastics, latex binders, and synthetic rubber.

We are focused on delivering innovative and sustainable solutions to help our customers create products that touch lives every day — products that are intrinsic to how we live our lives — across a wide range of end-markets, including automotive, appliances, consumer electronics, medical devices, electrical, building and construction, carpet, paper and board, footwear and tires.

Global resources

Trinseo delivers an unmatched combination of global reach, operational excellence, expertise, leading intellectual property, world-scale assets, and global R&D presence.

Page 5: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

Bioplastics: Differentiation is Key

P A G E6

P A G E 7

B I O P L A S T I C S

Bioplastics can be divided into bio-based and/or biodegradable plastics.

Page 6: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

mB is the bio-based mass content of the product, expressed as a percentage of the total mass of the product

mB,i is the bio-based mass content of the constituent (i), expressed as a percentage of the mass of the constituent (i)

Wi is the mass of the constituent (i), expressed in grams

W is the total mass of the sample, expressed in grams

n is the number of constituents of the product

Bio-based

Fossil-based

BiodegradableNon-biodegradable

Bioplasticse.g. Bio-PE (PP/PVC), Bio-based PET, PTT

Bioplasticse.g.PLA, PHA,Starch blends

Conventionalplasticse.g.PE, PP, PET

Bioplasticse.g.PBAT, PBS, PCL

1

2

Bio-based

Biodegradable and Bio-based

3

Biodegradable

1 Bio-based or partly bio-based non-biodegradable polymers

Biodegradable and bio-based plastics

Biodegradable fossil-based plastics

Source: Material coordinate system of bioplastics, Prof. Dr. Ing. H.-J. Endres, IfBB University of Applied Arts

2

3

Organic material (polymeric chains)

Microorganisms

CO2+H2O + + CO2+CH4

Biomass

Anaerobic biodegradation (- O2)

Aerobic biodegradation (+ O2)

P A G E8

P A G E 9

B I O P L A S T I C S

Bio-based Plastics

Bio-based means “from nature to plastic.” Plastic is derived from petroleum or natural gas while bio-based traditional plastics are to a varying degree derived from renewable biomass sources, such as cornstarch, sugarcane, sugar beet, cellulose, or vegetable oils.

Our bio-based thermoplastic product families APILON™ 52 BIO and APIGO™ BIO can be found in a wide range of applications and can contribute to a reduction in CO2 and other greenhouse gas emissions compared to fossil-based plastics.

Biodegradable Plastics

Biodegradability stands for the potential degradation of a plastic by the action of microorganisms (such as bacteria, fungi, algae) to carbon dioxide (and/or methane), water, mineral salts and biomass.

In a composting environment, biodegradable bioplastic will degrade into CO2 and water – caused by bacteria or other biological means. The European standards consider a material to be biodegradable if it degrades by at least 90 percent within six months.

We are aware of the specific requirements that our customers’ products have to meet.

Specifi c benefi ts for many applications

Calculation of the bio-based mass content

Aerobic and anaerobic biodegradation

Page 7: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

Save fossil resources for future generations

Reduce waterfootprint

Reduce greenhousegas emissions

Bio-based plastics can provide environmental advantages

For example, bio-based plastic can reduce the consumption of non-renewable primary energy like oil, coal and natural gas.

Also, bio-based plastic can regulate the global warming potential 100 (GWP 100), a measure of the greenhouse effect, which is calculated over 100 years. It is also known as “carbon footprint”.

The water footprint, which will show in Water Scarcity Index (WPI), is the relationship between total water use (“water footprint”) and water availability. Bio-based plastics can reduce the water footprint, too.

P A G E 1 1

P A G E1 0

B I O P L A S T I C S

Life Cycle Assessment (LCA)A measurement for the advantages of bioplastics partly or fully made of renewable resources

Being committed to save fossil resources for future generations and reduce greenhouse gas emissions, we strive to increase the amount of raw materials partly or totally derived from renewable resources. In addition to the reduced use of fossil-based materials, this facilitates the recycling of materials that cannot be reused.

For the optimization of our bio-based products regarding their entire life cycle, we apply the Life Cycle Assessment (LCA) methodology. This methodology allows for evaluating all the environmental impacts associated with a product. The LCA considers a product’s entire life cycle from the extraction of raw materials to its final disposal or end-of-life waste management (cradle-to-grave). LCA is an internationally standardized method under ISO 14040 and ISO 14004.

Material Extraction

Material Processing

Manufacturing

Reuse

Waste management

Use

Remanufacturing

Recycling

The benefits of having bio-based materials can be:

→ Strategic repositioning of the product

→ Communicate environmental information that can be used to enhance the product reputation

→ Get eco-labeling (e. g. EU Ecolabel, Carbon Footprint)

→ Release Environmental Product Declarations (EPD)

Page 8: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

P A G E1 2

P A G E 1 3

B I O P L A S T I C S

Bioplastics MarketThe increasing consumer demand for sustainable products supports the continuous growth of the bioplastics market.

Page 9: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

In the course of the next few years, there will be no competition between renewable feedstock for food, feed and bioplastic.

Packaging (flexible & rgid)

6%

Consumer goods

Automotive & Transport

Building & Construction

Textiles

Agriculture & Horticulture

Electrics & Electronics

Others

Source: European Bioplastics,nova-Institut GmbH (2017)

58%

2%5%

11%

4%

7%

7%

2.05million tons

total

Bio-based/non-biodegradable Biodegradable Forecast

880 911 946 987 1,033 1,086

1,3541,2151,2021,1921,1821,174

2,054

in 1

.000

tons

2,093 2,138 2,189 2,2482,4402,500

2,000

1,500

1,000

500

0

Source: European Bioplastics, nova-Institut GmbH (2017)

2017 2018 2019 2020 2021 2022

Global production capacities of bioplastics by market segment (in 2017) Land use estimation for bioplastics 2017 and 2022

Global production capacities of bioplastics (2017 – 2022)

Global land area13 billion ha = 100%

Pasture3.3 billion ha = 67%*

Arable Land**1.4 billion ha = 29%

Food & Feed1.24 billion ha = 25%*

Material use106 billion ha = 2%*

Bioplastics20170.82 Mio ha ≈ 0.016%*20221.03 Mio ha ≈ 0.021%*

Including

Biofuels53 billion ha = 1%*

Global agricultural area4.9 billion ha = 38%

Global agricultural area

Source:European Bioplastics (2017), FAQ Stats (2014), nova-Institut GmbH (2017),and Institute for Bioplastics and Biocomposites (2016)

* In relation to global agricultural area** Including approx. 1% fallow land

P A G E1 4

P A G E 1 5

B I O P L A S T I C S

It is expected that global bioplastics production capacity is set to increase from around 2.05 million tonnes in 2017 to approximately 2.44 million tonnes in 2022.

Global ProductionCapacities of Bioplastics

Page 10: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

Reproduction of current fossil-based plastic applications in bio-based and biodegradable versions can offer

environmental benefits:

Bio & Beyond

Saving of globalfossil resources

Reduction of GlobalWarming Potential

Reduction of waterconsumption

Sustainable wastemanagement

P A G E1 6

P A G E 1 7

B I O P L A S T I C S

We embraced the Bio & Beyond strategy when we developed our first biodegradable compound APINAT™ BIO. Our aim was and still is to reproduce our current products in a bio-based and biodegradable version.

Bio & Beyond Unlocking the Potential of Bioplastics

Page 11: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

Bio-basednon-biodegradableplastics

APINAT™ BIOBiodegradable TPC Compounds

APINAT™ F BIOBiodegradable TPC Compounds

APILON™ 52 BIOBio-based TPU Polymers and Compounds

APIGO™ BIO Bio-based TPO Compounds

APINAT™ BIOBiodegradable TPC Compounds

Biodegradableand bio-based plastics

Biodegradablefossil-based plastics

P A G E1 8

P A G E 1 9

B I O P L A S T I C S

Over the last years, we have introduced bioplastics in a growing number of new applications. Our bioplastics portfolio includes advanced biodegradable and bio-based polymers and compounds:

Bio-based and biodegradable TPE solutions

Bioplastics: The Natural ChoiceOur bioplastics product range

Page 12: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

Fossil-basedTPU

APILON™ 52 BIODB-7505

4

3

2

1

0

kg C

O 2 eq -31%

Fossil-basedTPU

APILON™ 52 BIODB-7505

60

30

40

50

20

10

0

MJ

-95%

P A G E2 0

P A G E 2 1

B I O P L A S T I C S B I O P L A S T I C S

BIO-BASED SOLUTIONS

APILON™ 52 BIOBIO-BASED SOLUTIONS

APIGO™ BIO

Global Warning Potential 100 (kg CO2 eq) Non-renewable Energy (MJ primary)

Main features

→ High bio-based content with environmental benefits

→ Recyclability

→ Transparent, translucent

→ Soft-touch haptic surface

→ Resistant to oil, grease, chemicals

→ Resistant to low temperatures

→ Good abrasion resistance

→ Good processability

→ Colorability

Main features

→ High environmental benefits

→ Soft and hard products

→ Special grades: food contact approved (EU 10/2011, FDA)

→ Medical grades (biocompatibility in accordance with USP VI and ISO 10993)

→ Resistance to low temperature

→ UV stability

→ Good processability

→ Colorability

→ Recyclable

Bio-based TPU Bio-based TPO

Proactive Product Innovation: Tampon applicator made with APIGO™ BIO

Nearly all the tampon applicators on the market are made of polyethylene or polypropylene. Women are increasingly interested in hygiene products made from natural or sustainable materials.

LCA of APILON™ 52 BIO BD-7505 (with 55% bio-mass content)

APIGO™ Fossil-based (FM130)

APIGO™ BIOPM 130

3

2

0

-2

1

-1

-3

kg C

O 2 eq

APIGO™ Fossil-based (FM130)

APIGO™ BIOPM 130

100

80

60

20

40

0

kg C

O 2 eq

Global Warning Potential 100 (kg CO2 eq) Non-renewable Energy (MJ primary)

LCA of APIGO™ BIO PM 130 (compared to a fossil-based version)

Proactive Product Innovation: APILON™ 52 BIO for footwear and fashion applications

The broad range of APILON™ 52 BIO grades allows it to use these polymers and compounds in a huge variety of applications, both in footwear and in leather goods.

We developed APILON™ 52 BIO facing the increasing importance of ethical principles in the world of fashion. It is part of an evolution towards an eco-sustainable economy bringing social, economic, and environmental advantages.

Page 13: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

BIODEGRADABLE SOLUTIONS

APINAT™ BIO

Main features

→ OK compost certifi cation (EN 13432)

→ Food contact approved (EU 10/2011, FDA)

→ Highly bio-based

→ Resistance to low temperature

→ Transformation technology: fi lm blowing

→ Recyclable

→ Colorability

Biodegradable TPC

Proactive Product Innovation: Biodegradable and compostable coffee capsulesProactive Product Innovation: Biodegradable

Before degradation During degradation Compost at the endBack to Nature

O2

PP HOMO 40Food contact

APINAT™ BioDP2971/E/FC

0.0 20.0 40.0 60.0 80.0 100.0

13.6

95.4

(for illustration purpose only)(for illustration purpose only)

Oxygen transmission rate (cm3 / m2 / day) - ASTM F 1927 (thickness 800µm)

Total biodegradation of APINAT™ BIO

P A G E2 2

P A G E 2 3

B I O P L A S T I C S

APINAT™ BIO

Filter paper

→ Biodegradable and compostable → Highly bio-based→ Food contact approved→ Easy processability→ High oxygen barrier properties→ High thermal stability

Page 14: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

The principles of Responsible Care® and Sustainable Development influence the production of printed literature for Trinseo S.A. and its affiliated companies. As a contribution towards the protection of our environments, Trinseo’s printed literature is produced in small quantities and on paper containing recovered/post-consumer fiber and using 100 percent soy-based ink whenever possible.

Product StewardshipTrinseo and its affiliated companies have a fundamental concern for all who make, distribute, and use their products and for the environment in which we live. This concern is the basis for our Product Stewardship philosophy by which we assess the safety, health, and environmental information on our products so that appropriate steps may be taken to protect employee and public health and our environment. The success of our product stewardship program rests with each and every individual involved with Trinseo products – from the initial concept and research, to manufacture, use, sale, disposal, and recycle of each product.

Customer NoticeCustomers are responsible for reviewing their manufacturing processes and their applications of Trinseo products from the standpoint of human healt hand environmental quality to ensure that Trinseo products are not used in ways for which they are not suitable. Trinseo personnel are available to answer questions and to provide reasonable technical support. Trinseo product literature, including safety data sheets, should be consulted prior to the use of Trinseo products. Current safety data sheets are available from Trinseo. No freedom from infringement of any patent owned by Trinseo or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, the customer is responsible for determining whether products and the information in this document are appropriate for the customer’s use and for ensuring that the customer’s workplace and disposal practices are in compliance with applicable legal requirements. Although the information herein is provided in good faith and was believed to be accurate when prepared, Trinseo assumes no obligation or liability for the information in this document.

DISCLAIMERTRINSEO MAKES NO WARRANTIES, EITHER EXPRESS OR IMPLIED, IN THIS DOCUMENT; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE (INCLUDING MEDICAL APPLICATIONS) ARE EXPRESSLY EXCLUDED. TRINSEO DISCLAIMS ANY AND ALL LIABILITY FOR LOSSES OR DAMAGES THAT MAY RESULT FROM THE USE OF TRINSEO PRODUCTS IN UNSUPPORTED USE. TRINSEO MAKES NO WARRANTIES, EXPRESS OR IMPLIED, THAT THE USE OF ANY TRINSEO PRODUCT WILL BE FREE FROM ANY INFRINGEMENT CLAIMS.

GENERAL NOTICEAny photographs of end-use applications in this document represent potential end-use applications but do not necessarily represent current commercial applications, nor do they represent an endorsement by Trinseo of the actual

products. Further, these photographs are for illustration purposes only and do not reflect either an endorsement or sponsorship of any other manufacturer for a specific potential end-use product or application, or for Trinseo, or for specific products manufactured by Trinseo.

If products are described as “experimental” or “developmental”: (1) product specifications may not be fully determined; (2) analysis of hazards and caution in handling and use are required; (3) there is greater potential for Trinseo to change specifications and/or discontinue production, and (4) although Trinseo may from time to time provide samples of such products, Trinseo is not obligated to supply or otherwise commercialize such products for any use or application whatsoever.

For additional information not covered by the content of this document or to ensure you have the latest version of this document available, please refer to the Customer Information Group contact information on our website at www.trinseo.com/contact/.

Copyright© Trinseo (2018) All rights reserved.™Trademark of Trinseo S.A. or its affiliates®Responsible Care is a service mark of the American Chemistry Council

For more information on products, innovations, expertise, and other services available from Trinseo, visit www.trinseo.com, or contact us as indicated below.

www.trinseo.com

North America +1-855-TRINSEO (855-874-6736)

South AmericaBrazil +0800-0474714

Argentina +0800-2660569

Chile +1230-020-1124

Colombia +01800-5182475

Mexico +01800-0834913

Europe +31-115-67-2601

Asia Pacific +60-3-7965-5319China +86-21-3851-1017

Email [email protected]

Page 15: BIOPLASTICS Unlocking the Potential of Bioplastics...2018/05/18  · Bioplastics e.g. PBAT, PBS, PCL Bio-based Biodegradable and Bio-based Biodegradable Bio-based or partly bio-based

trinseo.com Form No. 857-11001