Bioeconomy Forum Finland 2012 - VTT.fi Forum Finland 2012 ... Today: cane sugar Tomorrow: Non-food...
Transcript of Bioeconomy Forum Finland 2012 - VTT.fi Forum Finland 2012 ... Today: cane sugar Tomorrow: Non-food...
PET packaging has fueled our growth
for over 40 Years
lightweight : shatter resistant : re-sealable : formable : inexpensive : recyclable
1979 2009 1992
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Our Strategic Framework
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RESOURCE
SCARCITY
ECO
IMPACTS
CONSUMER
VALUES
CUSTOMER
DEMANDS
To stay competitive we must do more with less impact
Traditional Way of Making Polymers using Fossil Fuel
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Once upon a time ….
• some million years ago (in this context of time: NON RENEWABLE resource = fossil fuel)
• anaerobic decomposition of organic material
Today
The Idea: from Non-Renewable to Renewable
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Fossil Fuel
Carbon Dioxide in atmosphere
Today: cane sugar Tomorrow: Non-food biomass
REFRESH
REDUCE
RECYCLE
REUSE
RENEW v1
toward sustainable growth…
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First, some Definitions
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• What are Bioplastics ?
Plastics made from renewable resources.
• Where do Bioplastics come from ?
From renewable resources chemically converted into polymers.
• Why Bioplastics ?
To decouple from the use of fossil resources.
• Renewables versus bio-degradable ?
Renewable versus Bio-degradable
NO YES
Bio-degradable (compostable) (end of life question: micro-organisms can „eat“ it)
Re
new
able
N
O
YES
Wh
ere
do
es t
he
Car
bo
n c
om
e fr
om
?
pet
ro b
ase
d
pla
nt
bas
ed
PLA
ecoflex PET
PlantBottle *)
*) plantPET currently has 30% of the polymer made from plants (via MEG from bio-ethanol) and 70% are petro based (terephthalic acid).
bPP
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Why Not Biodegradable? Recycling vs. Composting
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• Composting biodegradable plastic bottles is a less preferred resource management approach versus recycling
• Environmentally - and economically - it is better to capture the raw material and the embodied energy in a plastic bottle and use it again instead of wasting it into dirt
• Biodegradable bottles do not offer a clear environmental advantage over PET plastic even if landfilled
Bio-MEG (30%)
Ingredient 2
[MEG] 30% by Weight
Ingredient 1
[PTA] 70% by Weight
Petro-
Material (oil, natural gas)
PET
Plastic
A (r)evolutionary innovation
Bottle Consumer Plant-
Material (sugars)
Recycled PET
* Patent pending on claim “Plant-based PET material with 1% to 100 % plant based content from bio MEG and/or bio PTA”
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Renewable Recyclable High Quality
+ + =
The only plastic bottle made with plants that is 100% recyclable and able to
meet the high quality standards of The Coca-Cola Company
Less Waste Less CO2
Less Oil/Natural Gas Same Performance
Bottle + Plant + Recycling
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2009
Introduced innovative
PlantBottle™ package
2010
Over 2.5 Billion bottles
10 Countries
2011
Over 10 Billion bottles
20 Countries
2020
All bottles made with
PlantBottle™ plastic
Scaling Across the World
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Canada
United States
Mexico
Brazil
Argentina Chile
Great Britain
Norway Sweden
Denmark
Germany
South Africa
China (Shanghai Expo 2010)
Japan
Benelux
2 Years, 20 Markets, +10 Billion Bottles
Switzerland France
Spain
Australia
2020 Goal: To have all plastic PET bottles include responsibly sourced plant-based materials that are fully recyclable
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Some early market learnings…
+ PlantBottle idea is well liked and resonates globally
+ PlantBottle can improve opinion of a brand
+ PlantBottle can improve trust and overall perception of the Company
+ PlantBottle has the potential to drive meaningful increased consumption (if in step with consumer awareness)
+ PlantBottle is relevant to strategic customers
- Awareness of PlantBottle in most markets is still very low
[Supporting Marketing K&I Research Data Available] 15
External Awards:
Strong External Recognition
Coca-Cola: Impressively Green
UVM: 1,429,880
"Green" Is More Than a
Buzzword at Opportunity Green
UVM: 12,622,200
Plastic from Plants: Is It an
Environmental Boon or Bane?
Circ: 702,840
Unique Visitors per Month (UVM)
Lessons Learned from
Creating Coke’s PlantBottle
UVM: 246,595
Coca-Cola's Green
Bottle, One Year On
Circ: 734,336
Bioplastics Boom
Circ: 2,092,523
Coca-Cola’s PlantBottle:
Digging Up the Roots
UVM: 174,076
Top Opportunities in Green
UVM: 6,570,563
The Coca-Cola Company
UVM: 25,420,966
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PRODUCTIVITY
LEADERSHIP
PLANET PORTFOLIO
PARTNERS
PROFIT PEOPLE
(14MM retail shelf impressions per month)
(680MM kitchen table impressions per month)
Strategic Collaboration:
Heinz PlantBottle™ Packaging Partnership
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Marketing Leadership: No. 1 Brand
Overall, PlantBottle™ has not just radically changed the way plastic can be produced, but it is beginning to radically change the way businesses view their sustainability initiatives.
PlantBottle Germany
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Introduced in 2011 67 Million bottles in 2011
14 – 17% from renewable resources 35 % recycled PET ~ 50% not from fossil resources !
Bio-MEG (30%)
Ingredient 2
[MEG] 30% by Weight
Ingredient 1
[PTA] 70% by Weight
Petro-
Material (oil, natural gas)
PET
Plastic
Bio-PTA (70%)
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Just Getting Started: Investing in technologies to commercialize 100%
Bottle Consumer Plant-
Material (sugars)
Recycled PET
* Patent pending on claim “Plant-based PET material with 1% to 100 % plant based content from bio MEG and/or bio PTA” 21
PlantBottle © Packaging R&D Journey
30% Bio-MEG Commercial Solution Now Building Supply Chain
Bio-Mass Feedstocks Commercial Solution 2015 – 2016 + Leveraging Bio-Fuel Industry R&D
70% Bio-TA Commercial Solution 2015-2016+ Multi-year R&D Program
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A (r)evolutionary step…yet ahead
REFRESH
REDUCE
RECYCLE
REUSE
RENEW v1
RENEW v2
RENEW v3
Thank You ! 24
Source
Cana-de-
açúcar
(Brasil)
Milho
(EUA) Trigo (UE)
Beterraba
(UE)
Country Brazil USA EU EU
GHG emissions
reduction 90% 35% 34% 45%
Energy balance 9.3 1.4 2.0 2.0
Productivity
(liters/hectare) 7,000 3,800 2,500 5,500
*Note: reduction of avoided emissions with ethanol as a gasoline substitute and calculated according to life-cycle analysis. Source: World Watch Institute (2006) and Macedo et al. (2008) – energy balance. Productivity: IEA – International Energy Agency (2005), MTEC and UNICA. GEE: IEA – International Energy Agency (2004) and Macedo, I. de C. et al. (2004 and 2008). Elaboration: UNICA
Not all feedstocks created equal
SOURCE: UNICA 26
Avantium PEF – The Next PET? 100% Plant-based, Small Barrier Bottles
EG
(Ethylene Glycol)
TA (Terephthalic Acid)
PET
EG
(Ethylene Glycol)
FA (Furanic Acid) PEF
+
+
PEF - A New Bio-Based Research Phase Polyester similar to PET – But With Improved Physical Properties: • 2X CO2 barrier = Longer Life / Lighter Weight Sparkling Small PET • 5X O2 barrier = Longer Life/Lightweight Vitamin water, juice, etc. PET • 11ºC higher Tg Thermal Performance - Reduced hot fill weight & costs • 50% higher modulus = Stronger Material = Significant Light-weighting Opportunity • 100% PlantBottle Bio-Based
Challenges • Eliminate yellow color, obtain FDA approval, establish separate recycle stream
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