Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory&...

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Flocon ® 885 Biodegradable Antiscalant for Reverse Osmosis

Transcript of Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory&...

Page 1: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Flocon®885

Biodegradable Antiscalant

for Reverse Osmosis

Page 2: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Flocon® 885 – General information

• Flocon® 885 is a unique, biodegradable & Phosphorus free antiscalant

for Reverse Osmosis systems

• Based on Polycarboxylic chemistry

• Neutralised for easy handling & transportation

• It enables RO facilities to easily comply with effluent discharge limits

& offers an environmentally friendly treatment solution for the

elimination of a range of inorganic fouling problems

Page 3: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Regulatory & Biodegradation Information

• Flocon® 885 is certified to NSF/ANSI Standard 60 for use in reverse osmosis

systems producing potable water

• Studies commissioned by BWA demonstrate that Flocon® 885 is readily

biodegradable in salt water conditions & inherently biodegradable in fresh

water conditions

• Overall it can be concluded from testing performed with Flocon® 885 that its

probable environmental fate involves adsorption onto particulate matter

followed by degradation to non-toxic metabolites, with no bioaccumulation

in food chains, nor any toxic effect to aquatic species

Page 4: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Laboratory &

Pilot Tests

Page 5: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Calcium 250 ppm as Ca2+

Chloride 16589 ppm as Cl-

Sodium 10775 ppm as Na+

Carbonate 396 ppm as CO32-

pH 10.75

Temperature 40oC

Duration 3h

Additive dose level 10 ppm (as product)

LSI > +4

SDSI > +4

Calcium Carbonate Test

Measure the amount of soluble calcium ions remaining at the end of the test.

The higher the level maintained the better the inhibition of calcium carbonate.

Page 6: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

0

20

40

60

80

100

5 10 15 20 25

% I

nh

ibit

ion

Dose level (ppm)

Inhibition of calcium carbonate with Flocon 885

NB: For reference, 10 ppm of Flocon 190 (phosphonate)

gives 38% inhibition in this severe test

Page 7: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Calcium 4500 ppm as Ca2+

Sulfate 10800 ppm as SO42-

Sodium 12677 ppm as Na+

Chloride 324246 ppm as Cl-

Magnesium 1611 ppm as Mg2+

pH 8.1

Temperature 40oC

Duration 3h

Calcium 4500 ppm as Ca2+

Sulfate 10800 ppm as SO42-

Calcium sulfate SI 6.6

Calcium Sulfate Test

Measure the amount of soluble calcium ions remaining at the end of the test.

The higher the level maintained the better the inhibition of calcium sulfate

Page 8: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

0

20

40

60

80

100

0 5 10 15 20

% I

nh

ibit

ion

Dose level (ppm)

Inhibition of calcium sulfate with Flocon 885

NB: For reference, 15 ppm of Flocon 190 (phosphonate)

gives 8% inhibition in this test

Page 9: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

RO Pilot Plant Tests

Page 10: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Schematic of RO Pilot Plant

Pin Pout

Permeate

flowmeter

Reject

flowmeter

Feed Tank

Low pressure

pump

High pressure

pump

Feed line

Membranes

Reject

line

Permeate

line

Feed flowmeter

Membranes

Membranes

Page 11: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Seawater Chemistry

Calcium 450 ppm

Magnesium 1250 ppm

Total Alkalinity 150 ppm

TDS 29400 ppm

pH 8.6

Page 12: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Operating Conditions

Feed Flow 1 m3/h

Recovery 35%

Pressure 51 barg

Permeate Flow 0.36 m3/h

Membranes Filmtec SW (2.5x40 inch)

Temperature 30oC

Duration 312h

SDSI (Concentrate) 1.53

Flocon 885 dosed into the feed at 1 ppm

Page 13: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

0

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20

30

40

50

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320

Re

cove

ry (

%)

Time (h)

Seawater Test Percent Recovery (Flows)

Page 14: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

400

600

800

1000

1200

1400

1600

1800

2000

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320Ca

/Mg

co

nce

ntr

ati

on

(pp

m)

Time (h)

Seawater Test Ca & Mg concentration in feed & reject

Mg2+ rejectCa2+ rejectCa2+ feed Mg2+ feed

Page 15: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

• Cleaning – circulation of citric acid (5%)

• Determine deposition rate from the

concentration of calcium & magnesium in

the cleaning solution at the end of the test

Cleaning procedure

Page 16: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Calcium

(mg/h)

Magnesium

(mg/h)

%

Inhibition

of CaCO3

%

Inhibition of

Mg(OH)2

Blank 44.1 3.4 - -

Flocon 885 0.55 0 98.8 100

This test demonstrates that 1 ppm of Flocon 885 in the feed can effectively control

the deposition of calcium carbonate & magnesium hydroxide at SDSI of 1.53

Deposition rate on the membrane

Page 17: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Brackish Water Chemistry

Calcium 61 ppm

Magnesium 20 ppm

Total Alkalinity 171 ppm

TDS 1761 ppm

pH 8.06

Page 18: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Operating Conditions

Feed Flow 1 m3/h

Recovery 80%

Pressure 56 barg

Permeate Flow 0.8 m3/h

Membranes Filmtec SW (2.5x40 inch)

Temperature 30oC

Duration 312h

LSI/SDSI (Concentrate) 2.4/2.24

Flocon 885 dosed into the feed at 2 ppm

Page 19: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

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60

70

80

90

100

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320

Re

cove

ry (

%)

Time (h)

Brackish Water Test Percent Recovery (Flow Rates)

Page 20: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

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300

350

0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320Ca

/Mg

co

nce

ntr

ati

on

(pp

m)

Time (h)

Brackish Water TestCa & Mg Concentration in the feed & reject

Ca2+ conc. tank, ppm Mg2+ conc. reject, ppm

Mg2+ feed Mg2+ rejectCa2+ rejectCa2+ feed

Page 21: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Calcium

(mg/h)

Magnesium

(mg/h)

%

Inhibition

of CaCO3

%

Inhibition of

Mg(OH)2

Blank 15.4 0 - -

Flocon 885 0.68 0 95.6 100

Deposition rate on the membrane

This test demonstrates that 2 ppm of Flocon 885 in the feed can effectively control

the deposition of calcium carbonate & magnesium hydroxide at SDSI of 2.24

Page 22: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

Performance profile of Flocon® 885

0

20

40

60

80

100

CaCO3 (LSI or SDI = 1.65

/ 1.75)

CaCO3 (LSI or SDI = >+4)

CaSO4 (SI = 6.6)Biodegradability (OECD

306 test)

% Phosphorus free

realtive to P191

Flocon 885 Phosphonate

Page 23: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

• Excellent Calcium Carbonate inhibitor

• Excellent Barium Sulfate inhibitor

• Excellent Magnesium Hydroxide inhibitor

• Good Calcium & Strontium Sulfate inhibitor

• Good Calcium Fluoride inhibitor

Summary – Antiscalant properties of Flocon® 885

Page 24: Biodegradable Antiscalant for Reverse Osmosis - Dormeco · 2013-01-07 · Regulatory& BiodegradationInformation • Flocon ®885 iscertifiedtoNSF/ANSI Standard 60 foruse in reverse

CONCLUSIONS

• Flocon® 885 is a high performance antiscalant

•Good Biodegradation Profile

• Phosphorus & Nitrogen free

• Neutralised for ease of handling & transportation

• NSF certified for potable water use at 10 ppm

• Compatible with membranes