BigDog Mowers A Series Parts Manual · 67062 BigDog® Mowers A Series Parts Manual. 115598EX_0714...

200 South Ridge Road

Hesston, Kansas

67062

BigDog® MowersA Series

Parts Manual

115598EX_0714 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Section 4Wheel & Tire—Black Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Wheel & Tire—Chrome Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Front Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Drive Wheel Breakdown—Chrome Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Drive Wheel Breakdown—Black Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Section 5Engine, Kawasaki FR541V & FR600V—S/N 12102747 & Higher . . . . . . . . . . . . . 5-2Engine, Kawasaki FR541V & FR600V—S/N Prior to 12102747. . . . . . . . . . . . . . . 5-8Engine, Kawasaki FR651V—S/N 12102747 & Higher . . . . . . . . . . . . . . . . . . . . . 5-12Engine, Kawasaki FR651V—S/N Prior to 12102747 . . . . . . . . . . . . . . . . . . . . . . 5-18Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21Fuel System—S/N 12102747 & Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22EVAP System—S/N Prior to 12102747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24Fuel System—S/N Prior to 12102747. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26Fuel Service Parts—S/N 12102747 & Higher . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28EVAP & Fuel Service Parts—S/N Prior to 12102747 . . . . . . . . . . . . . . . . . . . . . . 5-29

Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Section 736" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-236" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-436" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-642" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-842" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1042" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

c-2 115598EX_0714

46" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1446" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1646" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

115598EX_0714 1-1

General Information

This manual covers BigDog® Mowers models 931337EX, 931345EX & 931352EX.

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the BigDog® mowers. Use of this manual in conjunction with other Big-Dog® mower and component manuals will provide the information necessary to service and maintain BigDog® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

PART NO. DESCRIPTION603744 OPERATOR’S MANUAL115623 GENERAL SERVICE MANUAL

115624EX WARRANTY STATEMENT

PART NO. DESCRIPTION115667 36" MULCH KIT112609 42" MULCH KIT112610 46" MULCH KIT931840 2-BAG CATCHER (REQUIRES ADAPTOR KITS)116791 36" DECK BLOWER ADAPTOR116792 42" DECK BLOWER ADAPTOR116793 46" DECK BLOWER ADAPTOR333724 STEER ARM EXTENSION KIT116280 LIGHT KIT112419 FLEX FORKS KIT

1-2 115598EX_0714

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTIONCB CARRIAGE BOLT MB MACHINE BUSHINGCE CLEVIS PIN MS MACHINE SCREWCN CLIP NUT NT NUTCP COTTER PIN SC SELF TAPPING CAP SCREWCS CAP SCREW SH SOCKET HEADCW CUP WASHER SB SHOULDER BOLT

FDRW FENDER WASHER SS SET SCREWFW FLAT WASHER OD OUTSIDE DIAMETERHX HEX HEAD ID INSIDE DIAMETERLW LOCK WASHER

SIZE FT-LBS N-M SIZE FT-LBS N-M.250 8.2 11.1 M3 1 1.3.312 17 23 M4 2.2 3.375 30 40 M5 4.5 6.1.438 48 65 M6 7.7 10.4.500 73 99 M8 18.5 25.562 105 143 M10 37 50.625 145 200 M12 64 87.750 260 350 M14 80 108.5.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

115598EX_0714 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2-2 115598EX_0714

Frame

4

910 8

5

3

1

2

76

13

15

14

12

11

1

5

5

16

10

17

18

115598EX_0714 2-3

Frame

NOTES:

1. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.

INDEX NO. PART NO. QTY. DESCRIPTION

1 551194 1 FRAME, BD A-36 (WITH DECALS & RIVET NUTS)551195 1 FRAME, BD A-42 (WITH DECALS & RIVET NUTS)551196 1 FRAME, BD A-46 (WITH DECALS & RIVET NUTS)

2 785220 1 RS STEERING DECAL3 727172 1 MADE IN USA DECAL4 785139 1 LS STEERING DECAL5 N/A 3 SERIAL NUMBER / SPEC DECAL6 600899 1 PUMP BELT WARNING DECAL7 791848 1 FUEL INDICATOR DECAL8 601967 1 ENGINE COMPARTMENT DECAL9 602041 1 HOT DECAL

10 808493 8 3/8-16 THREAD RIVET NUT11 603542 1 TOW VALVE DECAL12 602331 1 BIG DOG LOGO DECAL13 601993 1 SAFE OPERATION DECAL14 808485 1 5/16-18 THREAD RIVET NUT15 603407 1 DECK HEIGHT DECAL16 603719 1 A336 DECAL (USED WITH 36" DECK)

603720 1 A342 DECAL (USED WITH 42" DECK)603721 1 A346 DECAL (USED WITH 46" DECK)

17 785485 2 STEP TREAD18 601987 1 STEP TREAD

2-4 115598EX_0714

Footrest

1

2

23

115598EX_0714 2-5

Footrest

NOTES:


1 551262 1 FLOOR PAN2 781880 5 BUMPER3 601986 2 STEP TREAD

2-6 115598EX_0714

Engine Guard

1

2

4

4

56

3

56

57

115598EX_0714 2-7

Engine Guard

NOTES:


1 190114 1 RS ENGINE GUARD2 551263 1 CENTER ENGINE GUARD (WITH RIVET NUTS)3 190115 1 LS ENGINE GUARD4 808493 4 3/8-16 THREAD RIVET NUT5 767954 10 FW .406 X .812 X .060 SAE6 036244 4 CS .375-16 X 1.00 HX G57 052860 6 CS .375-16 X 1.25 HX G5

2-8 115598EX_0714

115598EX_0714 3-1

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Transmission Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-2 115598EX_0714

Hydraulic System

3

11

2

1

2

12

9

10

118

7

6

5

12

13

14

17

2

7

8

1814217

4

19

15

16

17

21

20

20

7

71

22

2

115598EX_0714 3-3

Hydraulic System

NOTES:

1. Torque to 10 ft-lbs. 2. Torque to 17 ft-lbs.


1 710087 8 CS .312-18 X 2.50 HX G52 768523 12 FW .343 X .687 X .051/.080H3 603486 2 TOW LINK ROD4 601503 2 CB .250-20 X .625 ZNYC5 111617 1 RS TOW VALVE BRACKET

111616 1 LS TOW VALVE BRACKET (NOT SHOWN)6 041988 2 SPRING7 768515 10 FW .281 X .625 X .051/.080 HD ZN/YL8 068551 4 NT .250-20 HX ZY NL9 601162 2 IDLER PULLEY

10 028118 5 FW .625 X 1.00 X .134 ZNYC11 025007 2 CS .625-11 X 1.75 HX G512 602253 1 BELT, A SEC, 67.6 EL13 600965 1 CS .375-16 X 8.50 G5 HX ZN14 767954 2 FW .406 X .812 X .060 SAE15 601197 1 LS TRANSMISSION16 601196 1 RS TRANSMISSION17 034272 8 NT .312-18 HX G5 ZNYC18 086660 1 NT .375-16 NL G519 107633 1 SPACER20 114974 2 TRANSMISSION GUARD21 603617 2 SC .250-20 X .50 HX FL STP

3-4 115598EX_0714

Hydraulic System

22

10

23

24

25

26

10

27 28

10

31

29

30

29

SOME FRAME PARTSREMOVED FOR CLARITY

115598EX_0714 3-5

Hydraulic System

NOTES:


22 601983 1 CS .625-11 X 2.25 HX G5 ZY23 111079 1 PUMP IDLER24 036384 1 SPRING 1/4 COIL PL 1.2325 601398 1 IDLER SPACER26 786848 1 IDLER PULLEY27 016972 1 NT .625-11 HX G5 ZNYC28 781567 1 NT .500-13 NL G529 602026 2 BEARING DISC30 602025 1 BUSHING31 017616 1 CS .500-13 X 1.75 HX G5

3-6 115598EX_0714

Hydraulic System

32

32

3834

36

377

34

35

33

39

40

34

115598EX_0714 3-7

Hydraulic System

NOTES:


32 794644 2 GROMMET33 600759 1 OVERFLOW TANK (WITH CAP)34 601001 4 SPRING CLAMP35 603476 1 HOSE36 787713 8.5" HOSE, 0.50" LOW PRESSURE37 055939 2 CS .250-20 X .75 HX G538 601219 2 FITTING, 90 - 9/16 SAE39 601118 2 CN .250-20 X .19 MAX THK40 600767 1 OVERFLOW TANK CAP

3-8 115598EX_0714

Transmission Service Parts

3

2

4

5

6

1

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

115598EX_0714 3-9

Transmission Service Parts

NOTES:


1 601941 1 FAN/PULLEY KIT2 601221 1 BRAKE ARM3 600972 1 RETAINING CLIP4 600976 1 OIL FILTER5 600975 1 LS FILTER GUARD

600974 1 RS FILTER GUARD (NOT SHOWN)6 600970 1 4 BOLT HUB KIT

3-10 115598EX_0714

Steering

2

6

15

13

4

17

18

1119

11

10

10

1

4

5

4

7

611

8

9

1116

12

3

20

21

13

22

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

14

1111

115598EX_0714 3-11

Steering

NOTES:


1 110370 2 STEERING BAR (WITH GRIP)2 705178 2 CS .375-16 X 1.75 HX G53 604816 4 CS .375-16 X 1.50 BH BO4 767954 8 FW .406 X .812 X .060 SAE5 054502 4 NT .375-16 HX G5 ZNY6 781153 4 BUSHING7 784439 2 LOCK COLLAR 0.757 ID8 603477 1 RS STEER BOX

603478 1 LS STEER BOX (NOT SHOWN)9 603483 1 RS STEER LEVER

603484 1 LS STEER LEVER (NOT SHOWN)10 023655 4 NT .312-24 HX NL ZN11 768523 15 FW .343 X .687 X .051/.080H12 086660 2 NT .375-16 NL G513 600221 2 STEERING DAMPER14 781922 4 BALL STUD15 029876 2 LW .312 INT-EXT TOOTH16 034272 2 NT .312-18 HX G5 ZNYC17 600981 2 PUMP ROD18 110014 1 PIVOT TUBE19 036236 1 CS .312-18 X 1.00 HX G520 016832 2 NT .312-18 HX FLK ZNYC21 601426 1 CAP LOCK22 781260 1 STEERING BAR GRIP

3-12 115598EX_0714

Park Brake

1

21

2

4

13

3

17

4

15

7

6

5

9

898

10

8

11

12

12

1411

18

20

19

16

RS STEERINGLEVER

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

12

17

BRAKE ARM DETAIL

BRAKE ARMSPRING CLIP

115598EX_0714 3-13

Park Brake

NOTES:


1 781211 2 PUSH BUTTON SWITCH2 601822 2 NUT PLATE .420 CENTERS3 086660 2 NT .375-16 HX NL G54 767954 4 FW .379 X .813 X .063 SAE5 063198 4 CS 10-24 X .75 HX FLK ZN6 005108 2 CS .375-16 X 3.50 HX G5 Z7 765339 4 BUSHING8 768523 8 FW .343 X .687 X .051/.080H9 023655 4 NT .312-24 HX NL ZN

10 781583 2 BRAKE ROD ASSEMBLY11 058842 4 NT .250-28 HX JAM ZNYC12 768515 8 FW .281 X .625 X .051/.080 HD ZN/YL13 114628 1 RS BELLCRANK

114629 1 LS BELLCRANK (NOT SHOWN)14 601201 2 BALL JNT, W/ STUD 1/4-2815 603485 2 BRAKE ROD16 055939 2 CS .250-20 X .75 HX G517 108588 1 RS ACT BRACKET

108598 1 LS ACT BRACKET (NOT SHOWN)18 016816 2 NT .250-20 HX FL LK ZNY19 061572 2 SPRING20 601211 2 OVERTRAVEL SPRING21 068551 2 NT .250-20 HX ZY NL

3-14 115598EX_0714

115598EX_0714 4-1

Section 4

Wheel & Tire—Black Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Wheel & Tire—Chrome Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Front Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Drive Wheel Breakdown—Chrome Rims. . . . . . . . . . . . . . . . . . . . . . 4-8

Drive Wheel Breakdown—Black Rims. . . . . . . . . . . . . . . . . . . . . . . . 4-9

4-2 115598EX_0714

Wheel & Tire—Black Rims

1

3

456

7

6

8

1 2

10

9

4

11

14

12

12 13

9

115598EX_0714 4-3

Wheel & Tire—Black Rims

NOTES:

1. Torque to 65–75 ft-lbs.


1 605033 2 TIRE/WHEEL 20 X 8-10 (36" MOWER)605150 2 TIRE/WHEEL ASSEMBLY (42"/46" MOWERS)

2 061077 8 WHEEL NUT3 705954 2 CS .500-13 X 1.25 HX G5 ZN4 344267 6 FW .510 X 2.15 X .187 SPL5 712976 2 FW .531 X 1.375 X .125 ZNY6 784223 4 BEARING7 784603 2 SPACER8 N/A 1 FRONT TIRE ASSEMBLY9 788166 2 PLASTIC WHEEL ASSEMBLY

10 781567 2 NT .500-13 HX G8 ZY NL11 781708 2 CS .500-13 X 4.25 HX G512 767962 4 FW .531 X 1.063 X .090 SAE13 031997 2 PLASTIC WHEEL14 053199 2 NT .500-13 HX JAM ZNYC

4-4 115598EX_0714

Wheel & Tire—Chrome Rims

1

1

2

43

6

6

7

89

9

11

1213

4

14

10

5

15

18

16

16 17

13

115598EX_0714 4-5

Wheel & Tire—Chrome Rims

NOTES:

1. Torque to 65–75 ft-lbs.


1 600676 2 TIRE/WHEEL 20 X 8-10 (36" & 42" MOWERS)600668 2 TIRE/WHEEL 20 X 10-10 (46" MOWERS)

2 061077 8 WHEEL NUT3 705954 2 CS .500-13 X 1.25 HX G5 ZN 4 344267 6 FW .510 X 2.15 X .187 SPL5 712976 2 FW .531 X 1.375 X .125 ZNY6 784223 4 BEARING7 784603 2 SPACER8 061101 2 NT .750-10 HX ZY NL9 025296 4 FW .760 X 1.625 X .08 ZNYC

10 190024 2 FORK11 786731 2 CS .750-10 X 8.00 HX G512 786061 2 TIRE/WHEEL 13 X 5.0013 788166 2 PLASTIC WHEEL (WITH HARDWARE)14 781567 2 NT .500-13 NL G515 781708 1 CS .500-13 X 4.25 HX G516 767962 2 FW .531 X 1.063 X .090 SAE17 031997 1 PLASTIC WHEEL18 053199 1 NT .500-13 HX JAM ZNYC

4-6 115598EX_0714

Front Tire Breakdown

4

5

2

13

3

7

911

8

RIBBED TIRE, CHROME RIM OPTION

6

9

10

8

SMOOTH TIRE, BLACK RIM OPTION

115598EX_0714 4-7

Front Tire Breakdown

NOTES:


1 190024 1 FORK2 786731 1 CS .750-10 X 8.00 HX G53 025296 2 FW .760 X 1.625 X .08 ZNYC4 061101 1 NT .750-10 HX ZY NL5 605049 1 TIRE/WHEEL 13 X 5.00, BLACK RIM6 605039 1 TIRE 13 X 5.00, SMOOTH7 747402 1 TIRE 13 X 5.00, RIBBED8 786103 2 WHEEL BEARING9 786079 1 WHEEL 6 X 3.25, CHROME RIM

10 605050 1 WHEEL 6 X 3.25, BLACK RIM11 019521 1 TIRE VALVE

4-8 115598EX_0714

Drive Wheel Breakdown—Chrome Rims

NOTES:

600676 TIRE/WHEEL ASSEMBLY (36" & 42" MOWERS)

1 600692 1 TIRE 20 X 8-10 2 600718 1 WHEEL 3 019521 1 TIRE VALVE

600668 TIRE/WHEEL ASSEMBLY (46" MOWERS)


1

3

2

115598EX_0714 4-9

Drive Wheel Breakdown—Black Rims

NOTES:

605033 TIRE/WHEEL ASSEMBLY (36" MOWERS)


1 600692 1 TIRE 20 X 8-102 605034 1 WHEEL 3 019521 1 TIRE VALVE

605150 TIRE/WHEEL ASSEMBLY (42"/46" MOWERS)


1

3

2

4-10 115598EX_0714

115598EX_0714 5-1

Section 5

Engine, Kawasaki FR541V & FR600V—S/N 12102747 & Higher. . . 5-2

Engine, Kawasaki FR541V & FR600V—S/N Prior to 12102747 . . . . 5-8

Engine, Kawasaki FR651V—S/N 12102747 & Higher . . . . . . . . . . 5-12

Engine, Kawasaki FR651V—S/N Prior to 12102747. . . . . . . . . . . . 5-18

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

Fuel System—S/N 12102747 & Higher . . . . . . . . . . . . . . . . . . . . . . 5-22

EVAP System—S/N Prior to 12102747 . . . . . . . . . . . . . . . . . . . . . . 5-24

Fuel System—S/N Prior to 12102747 . . . . . . . . . . . . . . . . . . . . . . . 5-26

Fuel Service Parts—S/N 12102747 & Higher . . . . . . . . . . . . . . . . . 5-28

EVAP & Fuel Service Parts—S/N Prior to 12102747 . . . . . . . . . . . 5-29

5-2 115598EX_0714

Engine, Kawasaki FR541V & FR600V—S/N 12102747 & Higher

1

1

34

19

20

16

18

7

8 6

11

2

15

5

2

910

8

9

14

129

13ORIENTATION OFTHE CLUTCH ANCHOR

3

17

115598EX_0714 5-3


NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed

or loosened. Use only hand tools to install this fastener.3. Torque to 30–35 ft-lbs. Replace (do not reuse) the cap screw if it’s removed

or loosened. Use only hand tools to install this fastener.


1 N/A 1 KAWASAKI FR541V & FR600V ENGINE2 602999 1 MUFFLER3 603289 1 GROMMET 2.25"4 706531 1 GM 1.12 X 1.75 X 1.37 X .125 796524 1 OIL DRAIN VALVE6 016253 2 CB .312-18 X .75 FUL ZN7 114648 1 MUFFLER SHIELD8 034272 4 NT .312-18 HX G5 ZNYC9 768523 7 FW .343 X .687 X .051/.080H

10 767954 4 FW .406 X .812 X .060 SAE11 602580 4 CS .375-16 X 1.25 HX G5 P8512 113946 1 CLUTCH ANCHOR13 036236 2 CS .312-18 X 1.00 HX G514 000331 3 WIRE TIE15 799429 1 PULLEY16 712372 1 KEY 1/4 SQ X 0.66 LG17 791251 1 CLUTCH HARNESS PIGTAIL18 601784K 1 CLUTCH (WITH HARNESS PIGTAIL)19 602680 1 FW .453 X 1.12 X .119 HRD20 601834 1 CS .437-20 X 3.25 HX G5 P85

5-4 115598EX_0714


289

2930

22

23

24

27

31

26RED/BLK

2521

22232223

1

30A FUSE

BLK

4

BLK4

4

4

4

115598EX_0714 5-5


NOTES:

4. Part of the wire harness.

INDEX NO. PART NO. QTY DESCRIPTION

21 771428 1 RED BATTERY CABLE BOOT22 024927 4 NT .250-20 HX G5 ZNYC23 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL24 792762 1 POSITIVE BATTERY CABLE25 785063 1 POSITIVE BATTERY CABLE26 044255 1 NT #10-32 HX ZN27 030817 1 STARTER SOLENOID28 720516 1 CS M8 X 1.25 X 16 HX G10.929 786640 1 NEGATIVE BATTERY CABLE30 029876 1 LW .312 INT-EXT TOOTH31 601503 2 CB .250-20 X .625 ZNYC

5-6 115598EX_0714


NOTES:


32 000323 2 HOSE CLAMP33 015818 17" 1/4" FUEL LINE

FUEL LINE LENGTH

17" ENGINE TO VALVE (FUEL)

32

33

32

A

A

115598EX_0714 5-7

This page intentionally left blank.

5-8 115598EX_0714

Engine, Kawasaki FR541V & FR600V—S/N Prior to 12102747

2

1

13

2425

2728 30

29

23

22

20

19

18

10 15

16

14

1017

21

910

1112

34

7

26

1510

31

8

2

3

RED/BLK1

5

6

1

BLK1

2

34

4

1

34

30AFUSE

5

1BLK

115598EX_0714 5-9


NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed


or loosened. Use only hand tools to install this fastener.5. Torque to 22 ft-lbs.


1 N/A 1 KAWASAKI FR541V & FR600V ENGINE2 771428 1 RED BATTERY CABLE BOOT3 024927 4 NT .250-20 HX G5 ZNYC4 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL5 785063 1 POSITIVE BATTERY CABLE6 792762 1 POSITIVE BATTERY CABLE7 044255 1 NT #10-32 HX ZN8 030817 1 STARTER SOLENOID9 720516 1 CS M8 X 1.25 X 16 HX G10.9

10 768523 7 FW .343 X .687 X .051/.080H11 786640 1 NEGATIVE BATTERY CABLE12 029876 1 LW .312 INT-EXT TOOTH13 602999 1 MUFFLER14 113946 1 CLUTCH ANCHOR15 034272 4 NT .312-18 HX G5 ZNYC16 000331 6 WIRE TIE17 036236 2 CS .312-18 X 1.00 HX G518 799429 1 PULLEY19 712372 1 KEY 1/4 SQ X 0.66 LG20 791251 1 CLUTCH HARNESS PIGTAIL21 601784K 1 CLUTCH KIT22 602680 1 FW .453 X 1.12 X .119 HRD23 601834 1 CS .437-20 X 3.25 HX G5 P8524 603289 1 GROMMET 2.25"25 706531 1 GM 1.12 X 1.75 X 1.37 X .1226 601503 2 CB .250-20 X .625 ZNYC27 767954 4 FW .406 X .812 X .060 SAE28 602580 4 CS .375-16 X 1.25 HX G5 P8529 114648 1 MUFFLER SHIELD30 016253 2 CB .312-18 X .75 FUL ZN31 796524 1 OIL DRAIN VALVE

5-10 115598EX_0714


NOTES:


32 603112 1 CLAMP, 3/16"33 603326 29" 3/16" VAPOR LINE34 015818 17" 1/4" FUEL LINE35 000323 2 HOSE CLAMP

FUEL & VAPOR LINE LENGTHS

29" TEE TO ENGINE PURGE PORT (VAPOR)

17" VALVE TO FUEL FILTER (FUEL)

A 1632

35

34

33

B

A

B

115598EX_0714 5-11


5-12 115598EX_0714

Engine, Kawasaki FR651V—S/N 12102747 & Higher

1

1

34

19

20

16

18

7

6

11

2

15

5

2

9

10

8

9

14

129

13ORIENTATION OFTHE CLUTCH ANCHOR

3

17

115598EX_0714 5-13

Engine, Kawasaki FR651V—S/N 12102747& Higher

NOTES:

1. Supplied with the engine.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed


or loosened. Use only hand tools to install this fastener.


1 N/A 1 KAWASAKI FR651V ENGINE2 603150 1 MUFFLER3 603289 1 GROMMET 2.25"4 706531 1 GM 1.12 X 1.75 X 1.37 X .125 796524 1 OIL DRAIN VALVE6 016253 2 CB .312-18 X .75 FUL ZN7 114648 1 MUFFLER SHIELD8 034272 4 NT .312-18 HX G5 ZNYC9 768523 7 FW .343 X .687 X .051/.080H

10 767954 4 FW .406 X .812 X .060 SAE11 602580 4 CS .375-16 X 1.25 HX G5 P8512 113946 1 CLUTCH ANCHOR13 036236 2 CS .312-18 X 1.00 HX G514 000331 3 WIRE TIE15 799429 1 PULLEY16 712372 1 KEY 1/4 SQ X 0.66 LG17 791251 1 CLUTCH HARNESS PIGTAIL18 601784K 1 CLUTCH19 602680 1 FW .453 X 1.12 X .119 HRD20 601834 1 CS .437-20 X 3.25 HX G5 P85

5-14 115598EX_0714


289

2930

2223

24

27

31

26 RED/BLK2521

2223

2223 1

30A FUSE

BLK

4

BLK4

4

4

4

115598EX_0714 5-15


NOTES:



21 771428 1 RED BATTERY CABLE BOOT22 024927 4 NT .250-20 HX G5 ZNYC23 768515 4 FW .281 X .625 X .051/.080H24 792762 1 POSITIVE BATTERY CABLE25 785063 1 POSITIVE BATTERY CABLE26 044255 1 NT #10-32 HX ZN27 030817 1 STARTER SOLENOID28 720516 1 CS M8 X 1.25 X 16 HX G10.929 786640 1 NEGATIVE BATTERY CABLE30 029876 1 LW .312 INT-EXT TOOTH31 601503 2 CB .250-20 X .625 ZNYC

5-16 115598EX_0714


NOTES:


32 000323 2 HOSE CLAMP33 015818 17" 1/4" FUEL LINE

FUEL LINE LENGTH

17" ENGINE TO VALVE (FUEL)

A

32

33

32

A

115598EX_0714 5-17


5-18 115598EX_0714

Engine, Kawasaki FR651V—S/N Prior to 12102747

4

1

13

24

25

27

2830

2923

22

20

19

18

1015

16

14

1017

21

910

1112

34

7

26

1510

31

8

4

2

RED/BLK1

5

6

1

BLK1

2

34

3

1

34

BLK1

30AFUSE

45

115598EX_0714 5-19


NOTES:

1. Part of the wire harness.2. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it’s removed


or loosened. Use only hand tools to install this fastener.4. Supplied with the engine.5. Torque the nuts to 22 ft-lbs.


1 N/A 1 KAWASAKI FR651V ENGINE2 771428 1 RED BATTERY CABLE BOOT3 024927 4 NT .250-20 HX G5 ZNYC4 768515 4 FW .281 X .625 X .051/.080 HD ZN/YL5 785063 1 POSITIVE BATTERY CABLE6 792762 1 POSITIVE BATTERY CABLE7 044255 1 NT #10-32 HX ZN8 030817 1 STARTER SOLENOID9 720516 1 CS M8 X 1.25 X 16 HX G10.9

10 768523 7 FW .343 X .687 X .051/.080H11 786640 1 NEGATIVE BATTERY CABLE12 029876 1 LW .312 INT-EXT TOOTH13 603150 1 MUFFLER14 113946 1 CLUTCH ANCHOR15 034272 4 NT .312-18 HX G5 ZNYC16 000331 6 WIRE TIE17 036236 2 CS .312-18 X 1.00 HX G518 799429 1 PULLEY19 712372 1 KEY 1/4 SQ X 0.66 LG20 791251 1 CLUTCH HARNESS PIGTAIL21 601784K 1 CLUTCH KIT22 602680 1 FW .453 X 1.12 X .119 HRD23 601834 1 CS .437-20 X 3.25 HX G5 P8524 603289 1 GROMMET 2.25"25 706531 1 GM 1.12 X 1.75 X 1.37 X .1226 601503 2 CB .250-20 X .625 ZNYC27 767954 4 FW .406 X .812 X .060 SAE28 602580 4 CS .375-16 X 1.25 HX G5 P8529 114648 1 MUFFLER SHIELD30 016253 2 CB .312-18 X .75 FUL ZN31 796524 1 OIL DRAIN VALVE

5-20 115598EX_0714


NOTES:


32 603112 1 CLAMP, 3/16"33 603326 29" 3/16" VAPOR LINE34 015818 17" 1/4" FUEL LINE35 000323 2 HOSE CLAMP

FUEL & VAPOR LINE LENGTHS

29" TEE TO ENGINE PURGE PORT (VAPOR)

17" VALVE TO FUEL FILTER (FUEL)

A 16

32

3534

33

B

A

B

115598EX_0714 5-21

Engine Service Parts

NOTES:


1 604240 1 AIR FILTER2 068478 1 IN-LINE FUEL FILTER3 602581 1 OIL FILTER

3

2

1

5-22 115598EX_0714

Fuel System—S/N 12102747 & Higher

A1

3

2

8

9

7

3

45

6

4 6

5

4

8

9 7

B

1

1

115598EX_0714 5-23

Fuel System—S/N 12102747 & Higher

NOTES:

1. Torque to 20 ft-lbs.


1 602373 1 LS FUEL TANK2 602372 1 RS FUEL TANK3 779306 2 FUEL CAP 3.5"4 000323 4 HOSE CLAMP5 015818 40" 1/4" FUEL LINE6 745059 1 FUEL VALVE 3-WAY7 781880 2 BUMPER8 767954 6 FW .406 X .812 X .060 SAE9 055822 6 CS .375-16 X .75 HX G5

FUEL LINE LENGTHS

28" LEFT TANK TO VALVE (FUEL)

12" RIGHT TANK TO VALVE (FUEL)

A

B

5-24 115598EX_0714

EVAP System—S/N Prior to 12102747

1

3

A

2

1B

1 C

4

8

5

67

2

9

7

2

2

2

115598EX_0714 5-25

EVAP System—S/N Prior to 12102747

NOTES:


1 015818 92" 1/4" FUEL LINE2 000323 10 HOSE CLAMP3 603025 1 PLASTIC TEE 1/4" X 1/4" X 3/16"4 047456 2 GM .750 X .188 X 1.00 X .125 036236 4 CS .312-18 X 1.00 HX G56 768523 4 FW .343 X .687 X .051/.080H7 016832 4 NT .312-18 HX FLK ZNYC8 000398 4 LOOP CLAMP9 603024 1 VACUUM BREAKER

VAPOR LINE LENGTHS

6" LEFT TANK TO TEE (VAPOR)

19" TEE TO VACUUM BREAKER (VAPOR)

27" RIGHT TANK TO VACUUM BREAKER (VAPOR)

A

B

C

5-26 115598EX_0714

Fuel System—S/N Prior to 12102747

D

12

10

12

11

15

14

1516

16

2

1

13

13

2

21 E

14

1

1

115598EX_0714 5-27

Fuel System—S/N Prior to 12102747

NOTES:



10 603031 1 LS FUEL TANK ASSEMBLY11 603032 1 RS FUEL TANK ASSEMBLY12 602916 2 RATCHETING GAS CAP 3.5"13 745059 1 FUEL VALVE 3-WAY14 767954 6 FW .406 X .812 X .060 SAE15 055822 6 CS .375-16 X .75 HX G516 781880 2 BUMPER

FUEL LINE LENGTHS

28" LEFT TANK TO VALVE (FUEL)

12" RIGHT TANK TO VALVE (FUEL)

D

E

5-28 115598EX_0714

Fuel Service Parts—S/N 12102747 & Higher

NOTES:


1 601527 1 SUCTION HOSE ASSY 19.5"2 785295 1 GROMMET

1

2

115598EX_0714 5-29

EVAP & Fuel Service Parts—S/N Prior to 12102747

NOTES:


1 117118 1 VENT FITTING KIT2 601527 1 SUCTION HOSE ASSY 19.5"3 785295 1 GROMMET4 603161 1 VACUUM BREAKER FILTER

4

1

3

2

5-30 115598EX_0714

115598EX_0714 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-2 115598EX_0714

Battery

1

2

3

4

5

5

7

5

8

6

9

10

6

115598EX_0714 6-3

Battery

NOTES:


1 714618 2 CS .312-18 X 4.00 HX G52 768523 2 FW .343 X .687 X .051/.080H3 601212 1 BATTERY CABLE SUPPORT4 348417 1 BATTERY CLAMP STRAP5 029868 4 LW .250 INT-EXT TOOTH Z6 055939 2 CS .250-20 X .75 HX G57 024927 2 NT .250-20 HX G5 ZNYC8 771428 1 RED BATTERY CABLE BOOT9 601069 2 CN .312-18 X .20 MAX THK

10 794644 1 GROMMET11 000331 1 WIRE TIE (NOT SHOWN)

6-4 115598EX_0714

Instrument Panel

17

2

3

415

9

5

6

12 11

11

1

10

4

6

1

5

8

12

13

14

161

7

10A

15A

BLKORG

FUSE

FUSE

115598EX_0714 6-5

Instrument Panel

NOTES:



1 786657 1 CHOKE CABLE2 776476 1 PTO SWITCH3 785808 1 KEY ASSEMBLY4 045898 1 IGNITION SWITCH5 601098 4 CB 10-24 X .500 ZYNC6 059832 4 NT #10-24 HX NL ZN7 603751 1 WIRE HARNESS8 769166 1 HOUR METER9 778365 1 THROTTLE CABLE

10 704932 2 FW .219 X .500 X .048 ZNYC11 055947 3 CS .250-20 X .500 HX G512 768515 3 FW .281 X .625 X .051/.080 HD ZN/YL13 550989 1 INSTRUMENT PANEL (WITH DECAL)14 603315 1 INSTRUMENT PANEL DECAL15 000331 4 WIRE TIE16 601053 2 SEALED RELAY (WITH BRACKET)17 114052 1 CLUTCH CONNECTOR REPAIR KIT

6-6 115598EX_0714

115598EX_0714 7-1

Section 7

36" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

36" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

36" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

42" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

42" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

42" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

46" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

46" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

46" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

7-2 115598EX_0714

36" Service Deck

1

2

2

3

5

6

5

4

115598EX_0714 7-3

36" Service Deck

NOTES:


1 551338 1 DECK 36" (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 601624 1 DISCHARGE CHUTE DECAL4 602243 1 BELT ROUTING DECAL5 601837 2 DECK DANGERS DECAL6 601892 1 THROWN OBJECTS DECAL

7-4 115598EX_0714

36" Deck Pulleys & Spindles

1

1

2

3

5

910

678

12

3

5

12

13

14

1516

18

17

19

22

1621

202310

24

24

2310

10

11

2510

2

4

26

29

27

27 28

19

115598EX_0714 7-5


NOTES:

1. Torque to 73 ft-lbs.2. Torque to 30 ft-lbs.


1 794446 2 CS .625-11 X 1.50 HX G52 028118 2 FW .625 X 1.00 X .134 ZNYC3 603057 2 DUST SHIELD WITH OFFSET4 600296 1 DECK IDLER SPACER5 781856 2 IDLER PULLEY, NHI 5.0"6 114433 1 IDLER SLIDE7 036384 1 SPRING 1/4 COIL PL 1.238 259812 1 CHAIN, 13 LINK9 058776 4 NT .312-18 HX ZY NL10 768523 8 FW .343 X .687 X .051/.080H11 603750 2 SHORT IDLER SLIDE12 705954 2 CS .500-13 X 1.25 HX G5 ZN 13 798603 2 FW .515 X 1.65 X .125 HD ZY14 603730 2 DRIVE PULLEY15 054502 8 NT .375-16 HX G5 ZNY16 767954 16 FW .406 X .812 X .060 SAE17 016253 4 CB .312-18 X .75 FUL ZN18 781567 1 NT .500-13 HX G8 ZY NL19 788166 1 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)20 045765 2 FW 1.030 X 1.50 X .134 ZN21 601804 2 SPINDLE ASSEMBLY22 005116 8 CS .375-16 X 1.375 HX G523 034280 2 CS .312-18 X .75 HX G524 109444 2 HEAVY DUTY PULLER (S/N 13042294 & HIGHER)

787994 2 DECK PIN & ROD ASSEMBLY (S/N PRIOR TO 13042294)25 034272 2 NT .312-18 HX G5 ZNYC26 781708 1 CS .500-13 X 4.25 HX G527 767962 2 FW .531 X 1.063 X .090 SAE28 031997 1 PLASTIC WHEEL29 053199 1 NT .500-13 HX JAM ZNYC

7-6 115598EX_0714

36" Deck

1

1

2

3 4

6

52

23

7

8

8

910 11

12

109

13

14

15

16

2

115598EX_0714 7-7

36" Deck

NOTES:

1. Torque to 118 ft-lbs.2. Do not torque the nut; the discharge chute must pivot freely.


1 601806 1 DISCHARGE CHUTE2 086660 5 NT .375-16 NL G53 767954 4 FW .406 X .812 X .060 SAE4 601843 1 CHUTE PIN5 111067 1 CHUTE BRACKET6 601824 1 TORSION SPRING7 190113 1 CHUTE MOUNT PLATE8 025395 4 CB .375-16 X 1.00 G5 ZNY9 034280 4 CS .312-18 X .75 HX G5

10 768523 4 FW .343 X .687 X .051/.080H11 115586 1 RS PULLEY COVER12 115585 1 LS PULLEY COVER13 771824 1 BELT, A 117" EL14 783753 2 BLADE,17.86"-L-F-CW

794198 2 BLADE, 17.86"-MUL-F-CW785436 2 BLADE, 17.86"-GAT-F-CW603848 2 BLADE, 17.86"-CAT-F-CW

15 782474 2 CW .631 X 2.25 X .187 PNT 16 781872 2 CS .625-11 X 1.25 HX G5 Z

7-8 115598EX_0714

42" Service Deck

2

2

1

4

5

6

3

5

115598EX_0714 7-9

42" Service Deck

NOTES:


1 551339 1 DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 601624 1 DISCHARGE CHUTE DECAL4 602243 1 BELT ROUTING DECAL5 601837 2 DECK DANGERS DECAL6 601892 1 THROWN OBJECTS DECAL

7-10 115598EX_0714


1

9

1

2

3

4

567810

11

1

2

3

4

12

13

14

15

16

17 18

19

16

2021

2223

10

10

10

25

24

24

1023

2

26

29

27

27 28

19

115598EX_0714 7-11


NOTES:



1 794446 2 CS .625-11 X 1.50 HX G52 028118 2 FW .625 X 1.00 X .134 ZNYC3 603057 2 DUST SHIELD WITH OFFSET4 781856 2 IDLER PULLEY NHI 5.0"5 600296 1 DECK IDLER SPACER6 114433 1 IDLER SLIDE7 036384 1 SPRING 1/4 COIL PL 1.238 373191 1 CHAIN, 21 LINK9 058776 4 NT .312-18 HX NL G510 768523 8 FW .343 X .687 X .051/.080H11 603750 2 SHORT IDLER SLIDE12 705954 2 CS .500-13 X 1.25 HX G5 ZN13 798603 2 FW .515 X 1.65 X .125 HD ZY14 793778 2 DECK SPINDLE PULLEY15 054502 8 NT .375-16 HX G5 ZNY16 767954 16 FW .406 X .812 X .060 SAE17 016253 4 CB .312-18 X .75 FUL ZN18 781567 1 NT .500-13 NL G519 788166 1 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)20 005116 8 CS .375-16 X 1.375 HX G521 601804 2 SPINDLE ASSEMBLY22 045765 2 FW 1.030 X 1.50 X .13423 034280 2 CS .312-18 X .75 HX G524 109444 2 HEAVY DUTY PULLER (S/N 13051946 & HIGHER)


7-12 115598EX_0714

42" Deck

1

1

6

2

3

4

32

5

34

910 11

12

109

13

7

8

14

15

16

115598EX_0714 7-13

42" Deck

NOTES:



1 601806 1 DISCHARGE CHUTE2 601824 1 TORSION SPRING3 086660 5 NT .375-16 HXZY NL4 767954 4 FW .406 X .812 X .060 SAE5 111067 1 CHUTE BRACKET6 601843 1 CHUTE PIN7 190124 1 CHUTE MOUNT PLATE8 025395 4 CB .375-16 X 1.00 G5 ZNY9 034280 4 CS .312-18 X .750 HX G5

10 768523 4 FW .343 X .687 X .051/.080H11 115588 1 RS PULLEY COVER12 115587 1 LS PULLEY COVER13 603739 1 BELT, A-SEC 125" EL14 793794 2 BLADE, 20.50"-L-F-CW

794214 2 BLADE, 20.50"-MUL-F-CW794230 2 BLADE, 20.50"-GAT-F-CW793935 2 BLADE, 20.50"-CAT-F-CW

15 782474 2 CW .631 X 2.250 X .187 PNT 16 781872 2 CS .625-11 X 1.25 HX G5 Z

7-14 115598EX_0714

46" Service Deck

2

2

1

3

5

6

5

4

115598EX_0714 7-15

46" Service Deck

NOTES:


1 551340 1 DECK (WITH DECALS & HARDWARE)2 601069 4 CN .312-18 X .200 MAX THK3 601624 1 DISCHARGE CHUTE DECAL4 602243 1 BELT ROUTING DECAL5 601837 2 DECK DANGERS DECAL6 601892 1 THROWN OBJECTS DECAL

7-16 115598EX_0714


1

2

3

4

5678910

11

123

4

12

13

14

151617

18

19

2310

24

10

25

10

24

1023 22

21 17

20

1

2

115598EX_0714 7-17


NOTES:



1 794446 2 CS .625-11 X 1.50 HX G52 028118 2 FW .625 X 1.00 X .134 ZNYC3 603057 2 DUST SHIELD WITH OFFSET4 781856 2 IDLER PULLEY, NHI 5.0"5 600296 1 DECK IDLER SPACER6 114433 1 IDLER SLIDE7 036384 1 SPRING 1/4 COIL PL 1.238 373191 1 CHAIN, 21 LINK9 058776 4 NT .312-18 HX ZY NL10 768523 8 FW .343 X .687 X .051/.080H11 603750 2 SHORT IDLER SLIDE12 705954 2 CS .500-13 X 1.25 HX G5 ZN13 798603 2 FW .515 X 1.65 X .125 HD ZY14 602391 2 DECK SPINDLE PULLEY15 016253 4 CB .312-18 X .75 FUL ZN16 054502 8 NT .375-16 HX G5 ZNY17 767954 16 FW .406 X .812 X .060 SAE18 781567 1 NT .500-13 HX G8 ZY NL19 788166 1 PLASTIC WHEEL ASSEMBLY (WITH HARDWARE)20 005116 8 CS .375-16 X 1.375 HX G521 601804 2 SPINDLE ASSEMBLY22 045765 2 FW 1.030 X 1.50 X .134 ZN23 034280 5 CS .312-18 X .75 HX G524 109444 2 HEAVY DUTY PULLER (S/N 13051941 & HIGHER)


7-18 115598EX_0714

46" Deck

2

1

25

3

4

3

6

34

7

9

10 11

12

109

13

14

15

16

8

1

115598EX_0714 7-19

46" Deck

NOTES:



1 601806 1 DISCHARGE CHUTE2 601824 1 TORSION SPRING3 086660 5 NT .375-16 HXZY NL4 767954 4 FW .406 X .812 X .060 SAE5 601843 1 CHUTE PIN6 111067 1 CHUTE BRACKET7 190124 1 CHUTE MOUNT PLATE8 025395 4 CB .375-16 X 1.00 G5 ZNY9 034280 4 CS .312-18 X .750 HX G5

10 768523 4 FW .343 X .687 X .051/.080H11 115590 1 RS PULLEY COVER12 115589 1 LS PULLEY COVER13 600734 1 BELT, A 132" EL14 602415 2 BLADE, 22.50"-L-F-CW

798504 2 BLADE, F22.50"-MUL-F-CW798512 2 BLADE, F22.50"-GAT-F-CW602414 2 BLADE, F22.50"-CAT-F-CW

15 782474 2 CW .631 X 2.250 X .187 PNT 16 781872 2 CS .625-11 X 1.25 HX G5 Z

7-20 115598EX_0714

Deck Lift

1

2

3

45

54

12

13

14

15

8

8 9

6

4

7

11

11

10

8

10

9

12

13

14

8

15

8

4

5

9

9 810

16

5

115598EX_0714 7-21

Deck Lift

NOTES:


1 348318 1 STOP HANDLE2 348284 1 HEIGHT ADJ STOP3 784488 1 DECK LIFT INDICATOR4 781294 5 E CLIP 1.00 X .625 X .055 601681 4 FW .781 X 1.50 X .120 ZNYC6 781229 1 CE .750 X 2.25 X 1.75 HEAD7 782995 1 DECK LIFT SPRING8 704643 16 NT .437-14 HX FLG ZN9 015495 4 GREASE FITTING STRAIGHT

10 360131 4 DECK LIFT CHAIN11 055749 6 CS .437-14 X 1.75 HX G512 756270 2 CS .312-18 X 1.50 FLTHR HX13 034272 2 NT .312-18 HX G5 ZNYC14 348458 2 DECK LEVELER YOKE15 767962 10 FW .531 X 1.063 X .090 SAE16 781831 2 CS .437-14 X 1.75 FULTH

7-22 115598EX_0714

Deck Mounting Hardware

11

17

158

18

8

15

115598EX_0714 7-23

Deck Mounting Hardware

NOTES:


17 008573 2 CS .500-13 X 2.50 HX G5 18 781567 2 NT .500-13 NL G5

7-24 115598EX_0714

115598EX_0714 8-1

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-2 115598EX_0714

Seat

1

23

12

45 4 4 6

64

7

8

7

310

3

11

181713

14

16

1819

1718

24

23

2218

21

311

9

20

1

115 16

115598EX_0714 8-3

Seat

NOTES:

1. Do not torque the nut; the seat pan and seat latch must pivot freely.


1 792226 1 STANDARD SEAT2 036236 2 CS .312-18 X 1.00 HX G53 768523 9 FW .343 X .687 X .051/.080H4 017129 4 FW .440 X 1.00 X .083 ZNY5 704635 2 NT .437-20 HX G5 ZNYC6 754101 2 CS .437-20 X 1.25 G5 ZNY7 603489 1 SEAT BELT8 114641 1 SEAT BELT CROSS BAR9 551264 1 SEAT PAN (WITH DECAL)

10 034280 4 CS .312-18 X .75 HX G511 034272 3 NT .312-18 HX G5 ZNYC12 052860 2 CS .375-16 X 1.25 HX G513 712919 2 FW .406 X 1.00 X .12 HRD Z14 601450 2 SEAT SPRING 150 LB/IN15 705137 2 FW .391 X 1.25 X .060 ZNY16 043570 2 LOOP CLAMP17 086660 3 NT .375-16 NL G518 767954 6 FW .406 X .812 X .060 SAE19 036244 2 CS .375-16 X 1.00 HX G520 601815 1 BATTERY WARNINGS DECAL21 005108 1 CS .375-16 X 3.50 HX G5 Z22 783910 1 TORSION SPRING23 603101 1 SEAT LATCH24 754358 1 SB .375 X .375 SH .312-18

8-4 115598EX_0714

Seat Service Parts

1

2

4

3

56

115598EX_0714 8-5

Seat Service Parts

NOTES:


1 793315 1 SEAT SWITCH2 797456 1 ARMREST KIT3 797464 1 LS ARMREST ASSEMBLY (WITH BRACKET)4 797472 1 RS ARMREST ASSEMBLY (WITH BRACKET)5 797480 1 MOLDED ARMRESTS6 793273 1 ARMREST STOP ASSEMBLY7 604458 1 LS ARMREST KIT (NOT SHOWN)8 604459 1 RS ARMREST KIT (NOT SHOWN)

8-6 115598EX_0714

ROPS

1

VIEWED FROMFRONT

8 1

2

2

3

3

4

56

6

4

47

7

6

1

1

115598EX_0714 8-7

ROPS

NOTES:



1 603696 1 ROPS KIT (WITH DECALS, SEATBELT & HARDWARE)2 601470 2 HAND KNOB3 601471 2 LYNCH PIN W/ LANYARD4 061812 6 CS .500-13 X 3.50 HX G55 602647 1 ROPS STOP6 023317 6 NT .500-13 UNT LK G8 ZN7 767962 8 FW .531 X 1.063 X .090 SAE8 601635 2 ROPS DECAL

8-8 115598EX_0714

BigDog Mowers A Series Parts Manual · 67062 BigDog® Mowers A Series Parts Manual. 115598EX_0714...

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