BEVEL GEARBOXES BG 86 BG 110 BG 134 BG 166 BG 200 BG 250 · PDF file 2020. 4. 3. ·...

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Transcript of BEVEL GEARBOXES BG 86 BG 110 BG 134 BG 166 BG 200 BG 250 · PDF file 2020. 4. 3. ·...

  • Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20 1

    BEVEL GEARBOXES

    BG 86 – BG 110 – BG 134

    BG 166 – BG 200 – BG 250

    Installation, operation and maintenance man

    Publication: 25.80-110-130-160-200-250.E - Rev. 00 Date (M/Y) 03/20

    Servomech S.p.A. Via M. Calari, 1 - 40011 Anzola dell’Emilia (BO) - ITALY

    Ph: + 39 051 6501711 Fax: + 39 051 734574 www.servomech.com info@servomech.com

  • Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20 2

    WARNING

    Read this manual before installing, operating or maintaining the product. Failure to

    follow safety precautions and instructions could cause product failure and result in

    serious injury, death or property damage

    This manual provides important information on how to work with the bevel gearbox

    safely and efficiently. The manual is part of the device, must always be kept in the

    device’s direct proximity and should be available for personnel to read at any time.

    Failure to comply with the installation, use and maintenance instructions indicated in

    this manual will result in immediate termination of the warranty conditions of the

    product and completely relieve Servomech S.p.A. from any liability for damage caused

    to persons and / or property.

    Servomech S.p.A. it does not assume direct or indirect responsibility for an improper

    use of the product, not respecting the performances of the bevel gearbox declared in

    the catalogs.

    The manufacturer will not be liable for damage to the product or the equipment into

    which the product has been installed resulting from:

    • disregarding this manual

    • unintended use

    • employment of untrained personnel

    • unauthorized conversions

    • technical modifications

    • use of unapproved spare parts

    The aforementioned conditions are therefore not contemplated and entail the

    immediate termination of the guarantee and the immediate decay of any

    responsibility on the part of Servomech S.p.A.

    Servomech S.p.A. reserves the right to make changes to the product and this manual

    without giving any notice.

  • Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20 3

    BEVEL GEARBOXES

    BG 86 – BG 110 – BG 134 – BG 166 – BG 200 – BG 250

    Installation, operation and maintenance manual

    Contents 1 MODELS COVERED BY THIS DOCUMENT .................................................................................................... 4 2 IDENTIFICATION OF THE MANUFACTURER AND THE PRODUCT ................................................................ 4

    2.1 Identification of the manufacturer ..................................................................................................... 4

    2.2 Identification of the product .............................................................................................................. 4

    3 TRASPORT AND HANDLING ........................................................................................................................ 5 4 USE RESTRICTION ....................................................................................................................................... 6

    4.1 Intended use ....................................................................................................................................... 6

    4.1.1 Use restrictions ........................................................................................................................... 6

    4.1.2 Standard operating conditions ................................................................................................... 7

    4.2 Personnel requirements / Qualifications ........................................................................................... 7

    5 STORAGE ..................................................................................................................................................... 7 6 INSTALLATION ............................................................................................................................................ 8

    6.1 Safety warnings .................................................................................................................................. 8

    6.2 Bevel gearbox installation .................................................................................................................. 9

    6.2.1 Identification of bevel gearbox housing sides ............................................................................ 9

    6.2.2 Bevel gearbox input: type and designation ................................................................................ 9

    6.2.3 Bevel gearbox main output: type and designation ..................................................................10

    6.2.4 Bevel gearbox additional output: type, designation and position ...........................................10

    6.2.5 Mounting and operating position ............................................................................................11

    6.2.6 Kinematic scheme, direction of shaft rotation .........................................................................13

    6.2.7 Bevel gearboxes in lifting systems ............................................................................................20

    6.2.8 Oil-lubricated bevel gearboxes .................................................................................................20

    6.3 Electric motor wiring ........................................................................................................................21

    6.3.1 AC 3-phase asynchronous motor .............................................................................................21

    6.3.2 AC 1-phase asynchronous motor with balanced winding ........................................................23

    6.3.3 DC motor ..................................................................................................................................24

    7 COMMISSIONING AND USE ......................................................................................................................25 8 LUBRICATION ............................................................................................................................................25 9 MAINTENANCE .........................................................................................................................................26

    9.1 General inspections ..........................................................................................................................26

    9.2 Grease-lubricated bevel gearboxes ..................................................................................................26

    9.3 Oil-lubricated bevel gearboxes .........................................................................................................26

  • Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20 4

    1 MODELS COVERED BY THIS DOCUMENT The present manual is referred to following products

    Bevel gearboxes: BG 86 – BG 110 – BG 134 – BG 166 – BG 200 – BG 250

    2 IDENTIFICATION OF THE MANUFACTURER AND THE PRODUCT

    2.1 Identification of the manufacturer

    SERVOMECH S.p.A. S.U.

    Via Monaldo Calari, 1 40011 Anzola dell’Emilia (BO) ITALY Ph. +39 051 6501 711 Fax. +39 051 7345 74 Website: www.servomech.com e-mail: info@servomech.com

    2.2 Identification of the product

    Every SERVOMECH bevel gearbox is provided with a nameplate, as shown below, which allows the product

    identification and gives technical information about the product.

    Figure 2.1 – Identification nameplate

    Product code: alphanumeric code which identifies the size and the execution of the bevel gearbox;

    Ratio: ratio of the gearbox;

    Scheme: kinematic scheme related to the direction of the shaft’s rotation;

    Mounting: mounting and working position of the bevel gearbox;

    Delivery date: date of assembling, expressed in week and year (example: 07/12 = week 07 / year 2012) which

    usually coincide with the delivery week; this date is considered as reference for the warranty period;

    Serial number: identification number of the bevel gearbox which ensures the individuation of the product

    even after a long time; the serial number must be indicated in case of spare parts orders.

    mailto:info@servomech.com

  • Servomech S.p.A. 25.80-110-130-160-200-250.E - Rev. 00 DD (M/Y) 03/20 5

    3 TRASPORT AND HANDLING It is recommended to pay attention and care during the handling and transport of the product not to

    damage mechanical parts and / or accessories and to prevent risks for the personnel in charge of this

    activity.

     The packaging must be lifted and moved with care and in a safe way.

     Use only safety-inspected and suitable load hoisting equipment.

     When transporting the product with attached motor, always provide support for the motor, or

    remove the motor before transporting the product. DO NOT lift the bevel gearbox from the motor.

     If necessary, it is possible to lift the bevel gearbox with eyebolts to be fixed on threaded holes of the

    housing.

     Prevent the bevel gearbox from swinging