Sanitization Management Solutions May 2015

BETTER CLEANING THROUGH DATA SCIENCE

DATA SCIENCE AND IoT FOR FOOD & BEVERAGE PROCESS MANUFACTURING

Vigilistics is transforming the way food and beverage

process manufacturers use data, with software that helps increase visibility, knowledge, and control.

F&B Processors Under Pressure

• F&B process manufacturers are under greater pressure than ever –  Fierce competition. Shrinking margins.

Changing consumer preferences. Increasing regulation.

• Average product recall costs $10 million*, not including lost sales and lasting damage to brand

*Food Marketing Institute, Grocery Manufacturers Association, 2010

Unfulfilled Promise of ‘Smart’ Manufacturing

• To be truly ‘smart’ F&B manufacturers must gather and analyze process data –  Falling tech costs and

widespread internet connectivity (IoT) now make it possible to capture process data from automated equipment and human input

Data Science and IoT for F&B Processors

• Vigilistics is a data science co. with a unique ability to capture and analyze process data directly from the manufacturing floor (IoT) –  Four US patents issued,

for collection of unstructured data

–  FDA Validated + certified Dept. of Ag. in all 50 States and Puerto Rico

A Complete Sanitization Solution

A Paradigm Shift

•  See more. Know more. –  Electronic Compliance Records for all activities (CIP,

COP, Manual) –  Range Based Performance (Min, Max,  Target) with

Exception and Benchmark Monitoring –  Unit Based Reporting of Clean Activities, 

Production Activities & Tests  –  Correlation to Operator, Shift, Supplier,

Plant, Area, Work Group –  Root Cause, Drift, Trend and  –  Variance Monitoring

•  Plant & enterprise dashboards •  Benchmarks, goals, baselines, key process indicators •  Operator results; business process compliance;

exceptions; training •  Unit-based efficiencies; results •  Chemical, water reporting;

forecasts •  Integrated views of CIP and

manual cleaning processes •  Detailed Variance analytics;

“what-if” scenarios

Full Transparency at Every Step

VMI-CIP: Clean-in-Place Optimization

•  Monitor every step of every wash that is initiated, collecting data as you need it

•  Construct wash records in real time, and make those records accessible for verification anywhere in the world 

•  Use benchmarks, baselines, dashboards, alerts and exception reporting to drive consistency, quality and cost reduction

Paperless Compliance Reporting

•  Satisfies requirements of FDA and Dept. of Agriculture in all 50 states and Puerto Rico –  FDA Validated as a product –  Validation acceleration tools –  Operator visualizations –  Legal & action set points –  Exceptions; alerts; root cause –  Verify & review –  ‘Anytime’ inspection readiness

Agile, Modular, Configurable

•  Highly repeatable, agile data collection solution managed by a configuration “wizard” –  Enterprise, Plant, Unit, Process, Parameter Settings  –  Install project, documentation and

change controls with versioning –  Seamlessly configure data

collection, database, compliance report, analytics

–  Incremental, low cost, rapid update

Operator Visualizations for Efficiency

•  Operator visualizations that save time and enable verifications with less training –  Live views of CIPs from any station   –  Set Points, “At Condition” Monitoring, “Validated”

Targets, Exceptions –  Parameterized Wash Steps (consistency) –  Verify, Review, Scorecards, Titration, Notes,

Comments; Root Cause Indicators –  Safely on-board changes to

Wash Programs, Chemicals, Equipment & Personnel in less time 

VMI-CIP: Clean-in-Place Optimization

•  VMI-CIP automatically generates a record for every CIP in your plant, for every unit that is washed, for any period of time –  Automatic data collection combined with the latest

in mobility and business analytics –  FDA validated compliance reporting, process

monitoring, and optimization –  Monitor real-time, record completion status,

manage exceptions, verify every cleaning record –  Access compliance records anywhere, with

automatic back-up, filter, search and sort

Cleaning Optimization Solutions May 2015

MAXIMIZE QUALITY, PRODUCTIVITY & PROFITS

PROCESS ANALYTICS FOR FOOD & BEVERAGE MANUFACTURING

VMI-CIP Software Overview

Live View – Combo Graph

Live View – Trend Monitoring

List of Washes

Wash Report

Wash Report

Wash Report

Wash Report

Wash Report

Exception Report

Titration w/ Retest, Root Cause, Corrective Action

Unit Inspection Report

Unit Inspection Details

Schedule