BESI Armaturen Hydraulic Double Acting Actuator HSTP -...

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BESI Armaturen Bremen Hydraulic Double Acting Actuator HSTP - D BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected] The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated by patent grant or registration of a utility model for design are reserved. Modification without notice. HST-D-V2-1 - edition: 15.09.00 BESI produces the double-acting hydraulic actuator HSTP-D. The actuator has benefit from the high oil- pressure level – 100 up to 135 bar, on request up to 160 bar – and thus offers small overall dimensions. It may be installed at any place – submerged below medium, in dry spaces, on deck, and in hazardous areas. Available as double-acting ¼-turn and linear actuator it needs 2 hydraulic supply pipes. For easy installation we recommend endless pipes (8 x 0.5 stainless steel) from coil, preferably bundled pipes, comprising 2 or a multiple of 2 hydraulic lines. Torque The ¼-turn double-acting actuators provide continuous torque over the full swivel range, due to the transmission of hydraulic pressure via “rack and pinion”. Position Response Valve position indication is effected via limit switches mounted externally to the actuator, or by volume transmitters with reed contacts installed inside the central control unit – which may be the solenoid valve cabinet. The volume transmitters provide an inexpensive signal transmission, but very precise and reliable, and eliminates the need for additional cabling to the valves. This concept is type-approved by Germanischer Lloyd and accepted by all major classification societies. Even 0 to 100%-indication is achievable, realized with a potentiometer device. Medium Failure Double-acting actuators suffer from an inexact position in case of failure of the control medium, i.e. the valve position may change in an uncontrollable manner. To avoid this, optional controlled double-check valves in control blocks directly fitted to the actuator or nearby will prevent any change in the valve position, when without control power. Emergency Operation The actuators can be equipped with quick couplings for connection to a portable manual pump. Actuators under medium will have their control blocks for manual control arranged outside of the tanks, connected by hydraulic piping. Selection Double–acting hydraulic actuators HSTP-D are very economic in price. They should be applied for all cases where continuous control 0% - 100% will be required, as in pump or stripping circuits etc.. Further in all other systems where the actual state has to be maintained even at lack of power. If such conditions are not mandatory they should only be selected for short distances between the control station and the valve, as the cost for the second supply pipe will be in tough competition to the unit price for a spring-return actuator together with it´s single-line installation cost.

Transcript of BESI Armaturen Hydraulic Double Acting Actuator HSTP -...

Page 1: BESI Armaturen Hydraulic Double Acting Actuator HSTP - Dwak.no/media/pdf/besi-hydraulic-actuators2.pdf · Hydraulic Double Acting Actuator HSTP - D ... HST2P 156 – 80/80 7500 7500

BESI ArmaturenBremen

Hydraulic Double Acting ActuatorHSTP - D

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated bypatent grant or registration of a utility model for design are reserved. Modification without notice. HST-D-V2-1 - edition: 15.09.00

BESI produces the double-acting hydraulic actuator HSTP-D. The actuator has benefit from the high oil-pressure level – 100 up to 135 bar, on request up to 160 bar – and thus offers small overall dimensions. It maybe installed at any place – submerged below medium, in dry spaces, on deck, and in hazardous areas.Available as double-acting ¼-turn and linear actuator it needs 2 hydraulic supply pipes. For easy installationwe recommend endless pipes (8 x 0.5 stainless steel) from coil, preferably bundled pipes, comprising 2 or amultiple of 2 hydraulic lines.TorqueThe ¼-turn double-acting actuators provide continuous torque over the full swivel range, due to thetransmission of hydraulic pressure via “rack and pinion”.Position ResponseValve position indication is effected via limit switches mounted externally to the actuator, or by volumetransmitters with reed contacts installed inside the central control unit – which may be the solenoid valvecabinet. The volume transmitters provide an inexpensive signal transmission, but very precise and reliable,and eliminates the need for additional cabling to the valves. This concept is type-approved by GermanischerLloyd and accepted by all major classification societies.Even 0 to 100%-indication is achievable, realized with a potentiometer device.Medium FailureDouble-acting actuators suffer from an inexact position in case of failure of the control medium, i.e. the valveposition may change in an uncontrollable manner. To avoid this, optional controlled double-check valves incontrol blocks directly fitted to the actuator or nearby will prevent any change in the valve position, whenwithout control power.Emergency OperationThe actuators can be equipped with quick couplings for connection to a portable manual pump. Actuatorsunder medium will have their control blocks for manual control arranged outside of the tanks, connected byhydraulic piping.SelectionDouble–acting hydraulic actuators HSTP-D are very economic in price. They should be applied for all caseswhere continuous control 0% - 100% will be required, as in pump or stripping circuits etc..Further in all other systems where the actual state has to be maintained even at lack of power.If such conditions are not mandatory they should only be selected for short distances between the controlstation and the valve, as the cost for the second supply pipe will be in tough competition to the unit price for aspring-return actuator together with it´s single-line installation cost.

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BESI ArmaturenBremen

torques and key of typefor hydraulic actuators

type HSTP-double acting

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated bypatent grant or registration of a utility model for design are reserved. Modification without notice. 1199_HST_d_torques.doc-1 - edition: 11.09.2000

torques working pressure = 100 bar (max. permissible pressure = 180 bar)

type torque (Nm) weightopen close (kg)

HSTP 51 - 40/40 280 280 10,0

HSTP 78 - 40/40 450 450 20,0

HSTP 78 - 60/60 1020 1020 25,0

HSTP 108 – 63/63 1590 1590

HSTP 108 – 80/80 2560 2560

HSTP 108 – 90/90 3240 3240

HST2P 156 - 63/63 4600 4600

HST2P 156 – 80/80 7500 7500

HST2P 156 – 100/100 11780 11780 135,0

key of type . e.g. HST2P 78 – 50/50

H ST 2 P 78 - 50 / 50 : : : : : : xx = diameter (mm) of close cylinder : : : : : : F = spring return : : : : : xx = diameter (mm) of open cylinder : : : : diameter (mm) of pinion : : : plunger design : : =simple torque : : 2 = twofold torque : : 4 = fourfold torque : actuator H = hydraulic P = pneumatic

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BESI ArmaturenBremen

HSTP 51 – 40 / 40hydraulic double acting actuator 90°

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated bypatent grant or registration of a utility model for design are reserved. Modification without notice. 1105_HSTP51-4040-1 - edition: 11.09.2000

main data standard / on request

function hydraulic closed and openedinstallation dry / submerged / open deckmounting direction cross / parallel to pipelineoperation connection = PA OD 8mm / OD 10 mmcoating alkyd resin primer

synthetic resin finishmax. working pressure 135 bartotal dry weight 10 kgoil displacement 44 cm³temperature range -20° - +80°Crotation 90° ±2°

options• electr. limit switch – IP65 / IP68 / EEx• potentiometer• direct mounted electro hydraulic power

pack (EHPP), controlled by one cable• manual declutchable worm gear• separate control block• special connections• special coating

hydraulic viscosities 15 – 46 cSt./40°Ctorque 280 Nmflange dimension ISO 5211 - F 05 = ø50-4xM6

ISO 5211 - F 07 = ø70-4xM8valve shaft dimensions

max. SW 16 mm

max. ø 19 mm acc. DIN 6885

max. SW 16 mm

general informationThey are very economic and reliable safe, because the BESI HSTP has:

• quick connection for emergency hand pump• visual position indication• two connection pipe

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BESI ArmaturenBremen

HSTP 51 – 40 / 40hydraulic double acting actuator 90°

detail list

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights eratedby patent grant or registration of a utility model for design are reserved. Modification without notice. 1105_HSTP51-4040-2 - edition: 11.09.2000

item object material pce.1 body GG25 1,0002 body cover C45 1,0004 pinion shaft St 52.3 1,0005 pinion St 52.3 1,0006 rack C45 1,0009 cylinder C 45 k 1,00010 cylinder C 45 k 1,00011 bush POM 2,00021 o-ring NBR 4,00022 o-ring NBR 2,00023 o-ring NBR 2,00024 o-ring NBR 1,00025 o-ring NBR 4,00026 o-ring NBR 2,00027 round bar PVC 2,00028 oil level glass PA 1,00031 cup nut 1.4305 1,00032 hexagon nut 1.4305 1,00033 grub screw St45H 1,00034 hexagon screw 8.8galZn 4,00035 hexagon screw 8.8 8,00036 screw 8.8galZn 4,00038 blind rivet St 2,00040 connection block St-galv. 1,00042 straight pipe screwing St 2,00043 quick coupling EMA3/R1/4“ St-galv. 2,000

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BESI ArmaturenBremen

HSTP 78 – 40 / 40hydraulic double acting actuator 90°

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated bypatent grant or registration of a utility model for design are reserved. Modification without notice. 1106_HSTP78-4040-1 - edition: 11.09.2000

main data standard / on request

function hydraulic closed and openedinstallation dry / submerged / open deckmounting direction cross / parallel to pipelineoperation connection = PA OD 8mm / OD 10 mmcoating alkyd resin primer

synthetic resin finishmax. working pressure 135 bartotal dry weight 20 kgoil displacement 71 cm³temperature range -20° - +80°Crotation 90° ±2°

options• electr. limit switch – IP65 / IP68 / EEx• potentiometer• direct mounted electro hydraulic power

pack (EHPP), controlled by one cable• manual declutchable worm gear• separate control block• special connections• special coating

hydraulic viscosities 15 – 46 cSt./40°Ctorque 450 Nmflange dimension ISO 5211 - F 07 = ø70-4xM8

ISO 5211 - F 10 = ø102-4xM10valve shaft dimensions

max. SW 30 mm

max. ø 35 mm acc. DIN 6885

max. SW 30 mm

general informationThey are very economic and reliable safe, because the BESI HSTP has:

• quick connection for emergency hand pump• visual position indication• two connection pipe

Page 6: BESI Armaturen Hydraulic Double Acting Actuator HSTP - Dwak.no/media/pdf/besi-hydraulic-actuators2.pdf · Hydraulic Double Acting Actuator HSTP - D ... HST2P 156 – 80/80 7500 7500

BESI ArmaturenBremen

HSTP 78 – 40 / 40hydraulic double acting actuator 90°

detail list

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights eratedby patent grant or registration of a utility model for design are reserved. Modification without notice. 1106_HSTP78-4040-2 - edition: 11.09.2000

item object material pce.1 body GG25 1,0002 upper cover C45 1,0004 pinion shaft St 52.3 1,0005 pinion St 52.3 1,0006 rack C45 1,0009 cylinder C45k 1,00010 cylinder C45k 1,00011 guide bush POM 2,00021 o-ring NBR 2,00022 o-ring NBR 4,00023 o-ring NBR 4,00024 o-ring NBR 2,00025 o-ring NBR 1,00026 o-ring NBR 2,00028 oil level glass PA 1,00030 blind rivet St 2,00031 cup nut 1.4305 1,00032 hexagon nut 1.4305 1,00034 grub screw 45H 1,00035 hexagon screw 8.8galZn 8,00036 screw 8.8 6,00038 screw 8.8galZn 4,00041 connection block St galv. 1,00042 quick coupling EMA3/R1/4“ St galv. 2,00043 straight pipe screwing St 2,000

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BESI ArmaturenBremen

HSTP 78 – 60 / 60hydraulic double acting actuator 90°

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated bypatent grant or registration of a utility model for design are reserved. Modification without notice. 1107_HSTP78-6060-1 - edition: 11.09.2000

main data standard / on request

function hydraulic closed and openedinstallation dry / submerged / open deckmounting direction cross / parallel to pipelineoperation connection = PA OD 8mm / OD 10 mmcoating alkyd resin primer

synthetic resin finishmax. working pressure 135 bartotal dry weight 25 kgoil displacement 320 cm³temperature range -20° - +80°Crotation 90° ±2°

options• electr. limit switch – IP65 / IP68 / EEx• potentiometer• direct mounted electro hydraulic power

pack (EHPP), controlled by one cable• manual worm gear• separate declutchable control block• special connections• special coating

hydraulic viscosities 15 – 46 cSt./40°Ctorque 1020 Nmflange dimension ISO 5211 - F 07 = ø70-4xM8

ISO 5211 - F 10 = ø102-4xM10valve shaft dimensions

max. SW 30 mm

max. ø 35 mm acc. DIN 6885

max. SW 30 mm

general informationThey are very economic and reliable safe, because the BESI HSTP has:

• quick connection for emergency hand pump• visual position indication• two connection pipe

Page 8: BESI Armaturen Hydraulic Double Acting Actuator HSTP - Dwak.no/media/pdf/besi-hydraulic-actuators2.pdf · Hydraulic Double Acting Actuator HSTP - D ... HST2P 156 – 80/80 7500 7500

BESI ArmaturenBremen

HSTP 78 – 60 / 60hydraulic double acting actuator 90°

detail list

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights eratedby patent grant or registration of a utility model for design are reserved. Modification without notice. 1107_HSTP78-6060-2 - edition: 11.09.2000

item object material pce.1 body GG25 1,0002 upper cover C45 1,0004 pinion shaft St 52.3 1,0005 pinion St 52.3 1,0006 rack C45 1,0007 piston C 45 2,0009 cylinder C45k 1,00010 cylinder C45k 1,00011 guide bush POM 2,00020 o-ring NBR 2,00021 o-ring NBR 2,00022 o-ring NBR 4,00023 o-ring NBR 4,00024 o-ring NBR 2,00025 o-ring NBR 1,00026 o-ring NBR 2,00028 oil level glass PA 1,00029 hexagon screw 8.8galZn 2,00030 blind rivet St 2,00031 cup nut 1.4305 1,00032 hexagon nut 1.4305 1,00034 grub screw St45H 1,00035 hexagon screw 8.8galZn 8,00036 screw 8.8 4,00038 screw 8.8galZn 4,00041 connection block St-galv. 1,00042 quick coupling EMA3/R1/4“ St-galv. 2,00043 straight pipe screwing St 2,000

Page 9: BESI Armaturen Hydraulic Double Acting Actuator HSTP - Dwak.no/media/pdf/besi-hydraulic-actuators2.pdf · Hydraulic Double Acting Actuator HSTP - D ... HST2P 156 – 80/80 7500 7500

BESI ArmaturenBremen

HST2P 78 – 50 / 50hydraulic double acting actuator 90°

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated bypatent grant or registration of a utility model for design are reserved. Modification without notice. 1108_HST2P78-5050-1 - edition: 11.09.2000

main data standard / on request

function hydraulic closed and openedinstallation dry / submerged / open deckmounting direction cross / parallel to pipelineoperation connection = PA OD 8mm / OD 10 mmcoating alkyd resin primer

synthetic resin finishmax. working pressure 135 bartotal dry weight 42 kgoil displacement 222 cm³temperature range -20° - +80°Crotation 90° ±2°

options• electr. limit switch – IP65 / IP68 / EEx• potentiometer• direct mounted electro hydraulic power

pack (EHPP), controlled by one cable• manual declutchable worm gear• separate control block• special connections• special coating

hydraulic viscosities 15 – 46 cSt./40°Ctorque 1410 Nmflange dimension ISO 5211 - F 12 = ø125-4xM12

ISO 5211 - F 14 = ø140-4xM16ISO 5211 - F16 = ø165-4xM20

valve shaft dimensions

max. SW 30 mm

max. ø 35 mm acc. DIN 6885

max. SW 30 mm

general informationVery economic and reliable safe, with:

• quick connection for emergency hand pump• visual position indication• two connection pipe

Page 10: BESI Armaturen Hydraulic Double Acting Actuator HSTP - Dwak.no/media/pdf/besi-hydraulic-actuators2.pdf · Hydraulic Double Acting Actuator HSTP - D ... HST2P 156 – 80/80 7500 7500

BESI ArmaturenBremen

HST2P 78 – 50 / 50hydraulic double acting actuator 90°

detail list

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights eratedby patent grant or registration of a utility model for design are reserved. Modification without notice. 1108_HST2P78-5050-2 - edition: 11.09.2000

item object material pce.1 body GG25 1,0002 body cover C45 1,0004 pinion shaft St52.3 1,0005 pinion St 52.3 1,0006 rack C45 2,0009 cylinder C45 2,00011 guide bush POM 2,00015 slide ring POM 2,00021 o-ring NBR70 4,00022 o-ring NBR70 2,00023 o-ring NBR 4,00025 o-ring NBR70 2,00026 o-ring NBR70 2,00031 cup nut 1.4305 1,00032 hexagon nut 1.4305 1,00035 hexagon screw 8.8galZn 6,00036 hexagon screw 8.8galZn 8,00038 grub screw St45H 1,00039 screw 8.8galZn 4,00041 oil level glass PA 1,00042 plug Ku 1,00051 connection block St-verzinkt 1,00052 quick connector steel St-verzinkt 2,00053 straight pipe screwing St 2,000

Page 11: BESI Armaturen Hydraulic Double Acting Actuator HSTP - Dwak.no/media/pdf/besi-hydraulic-actuators2.pdf · Hydraulic Double Acting Actuator HSTP - D ... HST2P 156 – 80/80 7500 7500

BESI ArmaturenBremen

HSTP 156 – 80 / 80hydraulic double acting actuator 90°

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated bypatent grant or registration of a utility model for design are reserved. Modification without notice. 1118_HSTP156-80-80-1 - edition: 16.09.2003

main data standard / on request

function hydraulic closed and openedinstallation dry / submerged / open deckmounting direction cross / parallel to pipelineoperation connection = PA OD 8mm / OD 10 mmcoating alkyd resin primer

synthetic resin finishworking pressure 100 bar (max. 135 bar)approx. dry weight kgoil displacement 592 cm³temperature range -20° - +80°Crotation 90° ±2°

options• electr. limit switch – IP65 / IP68 / EEx• potentiometer• direct mounted electro hydraulic power

pack (EHPP), controlled by one cable• manual declutchable worm gear with• bypass valve• separate emergency connection block• special connections• special coating

hydraulic viscosity 15 – 46 cSt./40°Ctorque 3620 Nm / 100barflange dimensions ISO 5211 - F 12 = ø125-4xM12

ISO 5211 - F 14 = ø140-4xM16valve shaft dimensions

max. SW 40 mm

max. ø 50 mm acc. DIN 6885

max. SW 40 mm

general informationThey are very economic and reliable safe, because the BESI HSTP has:• visual position indication• two control pipes

Page 12: BESI Armaturen Hydraulic Double Acting Actuator HSTP - Dwak.no/media/pdf/besi-hydraulic-actuators2.pdf · Hydraulic Double Acting Actuator HSTP - D ... HST2P 156 – 80/80 7500 7500

BESI ArmaturenBremen

HSTP 156 – 100 / 100hydraulic double acting actuator 90°

BESI Armaturen GmbH & Co KG Phone: +049 (0) 421 57 64 3 – 0; Fax: +049 (0) 421 58 36 21; eMail: [email protected]

The reproduction, transmission or use of this document or its contens is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights erated bypatent grant or registration of a utility model for design are reserved. Modification without notice. 1116_HSTP156-100-100-1 - edition: 16.09.2003

main data standard / on request

function hydraulic closed and openedinstallation dry / submerged / open deckmounting direction cross / parallel to pipelineoperation connection = PA OD 8mm / OD 10 mmcoating alkyd resin primer

synthetic resin finishworking pressure 100 bar (max. 135 bar)approx. dry weight kgoil displacement 925 cm³temperature range -20° - +80°Crotation 90° ±2°

options• electr. limit switch – IP65 / IP68 / EEx• potentiometer• direct mounted electro hydraulic power

pack (EHPP), controlled by one cable• manual declutchable worm gear with• bypass valve• separate emergency connection block• special connections• special coating•

hydraulic viscosity 15 – 46 cSt./40°Ctorque 5890 Nm / 100barflange dimensions ISO 5211 - F 12 = ø125-4xM12

ISO 5211 - F 14 = ø140-4xM16valve shaft dimensions

max. SW 40 mm

max. ø 50 mm acc. DIN 6885

max. SW 40 mm

general informationThey are very economic and reliable safe, because the BESI HSTP has:• visual position indication• two control pipes