Beissbarth ICperform - Stasinos new testline.pdf · Speedometer ICperform main mask IP-Camera for...
Transcript of Beissbarth ICperform - Stasinos new testline.pdf · Speedometer ICperform main mask IP-Camera for...
New automated Test Lane Concept for Test Organisations and Inspection Center
• Testing Technology for 2, 3 and 4 Wheelers, Trucks and Busses
• Fast, by most modern automated test mode
• Profitable, very high vehicle capacity
• Network solution and monitoring systems
Beissbarth ICperform
Vehicle Testing
www.icperform.com
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The requirements for a test lane Technology
are influenced by three factors:
• Country specific legislations
• Customer specific
• Practical demands for the
vehilce inspection
That is, efficiency and profitability in
the foreground.
Under these assumptions, Beissbarth
ICperform automated test lane has been
developed.
A concept that definitely sets new
standards and allows your require-
ments and wishes. Now look at the new
technology on the following pages.
New technologies and optimized and automated testing procedures guarantee you a high volume of tests
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New technologies and optimized and automated testing procedures guarantee you a high volume of tests
Contents Page
Customer Reception 4
Terminal 1: Vehicle Data entry detection
and Speedometer 5
Terminal 2: Light and Emission test 6-7
Terminal 3: Track, Suspenison
and Brake Test 8-9
Terminal 4: Sound Level Test
and visual vehicle check 10-11
Main Terminal and Server 12
ICperform Control
(Camera controlling system) 13
Benefits for the Inspection Center 14
Vehicle Testing Capacity 15
Beissbarth Service 16
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Customer reception: Data entry simplified by ICperform office and Data Transfer
At the customer reception begins the preparation for
the periodical technical inspection of the vehicle. The
specifications of the vehicle owner and the vehicle,
according to vehicle documents, will be entered in
the input screen of the software ICperform office.
The customer pays the inspection fee. Depending
on the country legislation the car tax, insurance and
possibly open penalty notices must be paid. Finally
a document for the inspector will be created with
the important details. Additionally a barcode will be
printed on the inspection order. The car keys and in-
spection order will be handed over to the inspector.
ICperform ident – Test Lane Terminals
There are different versions of the Test Lane Termi-
nals ICperform ident.
All equipment is housed in a space-saving verti-
cal column which provides the inspector a lean
workplace, while monitoring the data is collected.
The monitor is designed for high temperatures,
so continuous operation and with its special dust
protection for long lasting value.
For each testing station, the terminal to the needs of
the inspector and the each test step has been adju-
sted. There are 5 different versions of the ICperform
ident terminals. In all terminals industrial PC‘s are
built that meet the specific requirements in countries
with high ambient temperatures. A keyboard and
mouse are standard everywhere. With direct data
entry by the inspector terminals 22”-touch-screen
monitors are recommended. For the test steps with
automatic data transfer, the 42”-LCD monitors are
optimal. For pits, there are specially developed short
terminals. Every terminal can be equipped with
cameras which are located above the monitor. These
cameras are making pictures or sending live videos
to the main terminal or control area.
ICperform ident terminal with 22“-LCD-Screen.
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Customer reception: Data entry simplified by ICperform office and Data Transfer
Terminal 1: Vehicle Data scan and Speedometer
The inspector leaves from customer parking in front
of the assigned inspection line.
At Terminal 1 per bar code reader, the data from
the inspection order will be read. Another optio-
nal feature is that the vehicle plate can be read by
the Bosch Security System IP-Camera above the
monitor and recognizes the active order. Missing
data, such as mileage can be added. Incorrect
entry still can be changed.
Now begins the actual vehicle test with the visual
check.
Only the visible damages of the vehicle are evalu-
ated. Using drop-down menu allows the operator
to select the respective damages from the user
controlled check box. There are different types of
faults which can be entered according the local
regulations.
ICperform speed - Speedometer test
After recognizing the vehicle’s data via bar code
reader then the vehicle moves to the Speedometer.
The test takes place automatically. The inspector
follows the instructions, which can be seen in the
LCD monitor.
Vehicle data entry via ICperform ident terminal.
Speedometer
ICperform main mask
IP-Camera for plate recognition
Speedometer Tester for cars
Dimensions(LxWxH) 2,650 x 770 x 365
Max axle load 3,000 kg
Speed 0 - 180 km/h
Speedometer Tester for trucks
Dimensions(LxWxH) 3,150 x 950 x 465
Max axle load 18,000 kg
Speed 0 - 110 km/h
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Terminal 2: Light and emissions inspection
ICperform beam – Automatic Headlight Tester
One highlight of the ICperform Test Lane is the automatic
Headlight Tester ICperform beam. With new technology of
CMOS machine vision camera and high-speed DSP (digital
signal processor), all parameters of high-beam and low-beam
are tested accurately and automatically. With strong software
functions and LCD display, inspection, calibration and adjust-
ment can be completed quickly. Using technology of light
image alignment, external interference can be eliminated,
accurate and fast follow-light aiming is ensured, high-beam /
low-beam inspection takes about 35 seconds.
It is especially suitable for inspection center for testing two
headlights synchronously. Efficiency can be improved: two
headlight synchronous inspection takes about 25 seconds.
Special security functions are programmed in the intelligent
software ICperform soft. The instructions for the inspector
and the measuring values are shown directly on the big
42”-LCD-Monitor.
ICperform beam – Automatic Headlight-Tester
Measuring Range: Light Intensity 0 ~ 120,000cd
Optic Axis Deviation: up 1º30‘ ~ Down 3º, up 25cm/10m ~ Down 50cm/10m,
Left 3º ~ Right 3º, Left 50cm/10m ~ Right 50cm/10m
Optic Axis Deviation of High-beam ±12‘
Optic Axis Deviation of Low-beam ±15‘
Central Height of Headlight ±1cm
Difference of Measurement Values 15‘
Inspection Distance 1m
Light and emission inspection in less than 2 minutes.
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Terminal 2: Light and emissions inspection
Bosch Emission Tester BEA 460 Combi
The Emission tester Bosch BEA 460 is the new series of
exhaust-gas analyzers from Bosch and the successor to the
established BEA equipment concept. The BEA 460 has been
developed in conjunction with Testing Organisations and is
thus tailored to the requirements of mobile testers.
The BEA 460 exhaust-gas and diagnostic station is a modu-
lar, portable exhaust-gas analyzing system for the statutory
exhaust-emission test conducted on gasoline, diesel and gas
vehicles. It is suitable for analyzing the exhaust emissions from
motorcycles, passenger cars, and commercial vehicles. Vehicles
that run on conventional and alternative fuels can be tested.
Thanks to the separation of operation (PC) and measuring
technology, the sensors can remain connected such that the
BEA 460 is quickly ready for use and incurs no wear at the
plug-in connections. It can be connected by RS232 cable
or by Bluetooth to the ICperform ident Terminal. The Bosch
ESA-Software is connected to the Test Lane Software
ICperform soft. The start of the test procedure is control-
led by the ICperform soft. The emission test is done by the
Bosch ESA-Software. After the test the measuring values are
automatically transferred to the data base of the ICperform
ident Terminal. Depending on the specific country versions the
emission and headlight test can be done at the same time.
Bosch Emission Tester BEA 460 Combi
Measurement range, accuracyCO 0 - 10% vol. 0.001% vol.
CO2 0 - 18 % vol 0.010 % vol
HC 0 - 9,999 ppm 1.0 ppm
O2 0 - 22 % vol 0.010 % vol
NO 0 - 5,000 ppm 1.0 ppm
Lambda 0.5 - 1.8 0.001
COvrai 0 - 10 % vol 0.010 % vol
Oil temperature sensorTemperature -20 - + 150° C 0.16° C
Speed, gasoline engine sensorBDM (B+/B-) 450 - 6,000 rpm 20 rpm
Terminal 1/TD/TN/EST 100 - 12,000 rpm 10 rpm
Trigger clamp 100 - 12,000 rpm 10 rpm
Bosch Emission Tester BEA 460 (gasoline measurement).
Bosch Emission Tester BEA 460 (diesel measurement).
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Terminal 3: Brake testing, suspension and toe
Beissbarth Test Lane with ICperform ident 42“-Terminal.
Three wheeler testing possibilityBrake tester for truck
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Terminal 3: Brake testing, suspension and toe
Beissbarth Test Lane
After completion of the headlight test the order is automatically
sent to the terminal of the test lane. By crossing the side slip te-
ster the order is activated. The inspector now drives the vehicle
to the suspension tester (for cars) . This determines the weight
of the front axle and starts one after the test on the two sides
of the wheel. The suspension tester operates on the principle
EUSAMA. Here, the maximum road grip is measured at the
wheels. Valuation is the difference between the left and right.
Afterwards the vehicle is moved to the brake tester. Again,
the test takes place automatically with the press of the two
slip rollers that are located between the drive wheels. The
all-wheel detection occurs automatically too. The inspector fol-
lows the instructions here, which can be seen at the ICperform
ident 42“-LCD-monitor of the terminal.
He brakes to slip off and goes out of the roller set. The whole
process is repeated for the rear axle.
The brake tester was developed to meet the needs of Testing
Organisations and Inspection Center with a lot of throughput.
He offers from increased welded construction with reinforced
drive rollers, to meet the required through put. The motors
are in contrast to the standard roller sets reinforced and with
electro magnetic engine brakes for easy drive-off.
The engines are equipped with the electronics of the soft
start modules, which are integrated in conjunction with the
main switch in the main switch box stand. By activating the
inspection order a photo of the tested vehicle can be created
with the camera. On the one hand, this image is shown in
the terminal and to another is stored in the database with the
measured values.
Brake Tester for Cars BD 641-Speed-Power
Dimensions (LxWxH) 660 x 2,360 x 250 mm
Coefficient of friction (dry/ wet) 0.8 / 0.7
Roller length/ diameter 700 mm / 205 mm
Min./Max. test width 800 / 2,200 mm
Max. axle load 4,000 kg
Max. braking force per wheel 7.5 kN
Power of drive motors 2 x 5 kW
Test speed 5.2 km/h
Suspension Tester SA 640
Brake Tester for Trucks MB 8100
Dimensions (LxWxH) 440 x 2,360 x 280 mm
Min./Max. test width 800 / 2,200 mm
Max. axle load 4,000 kg
Rated power to drive motors 2 x 2,5 kW
Dimensions (LxWxH) 1,150 x 1,400 x 660 mm
Coefficient of friction (dry/ wet) 0.8 / 0.7
Roller length/ diameter 1,100 mm / 280 mm
Min./ Max. test width 800 / 3,000 mm
Max. axle load 16 t
Power of drive motors 2 x 12.5 kW
Test speed 2.5 km/h / 5.0 km/h
Side Slip Tester ST 600
Side Slip Tester MSS 8400
Dimensions (LxWxH) 1,100 x 440 x 47 mm
Max. axle load 4,000 kg
Measurement system Resistance strain gauge
Measuring range +/- 20 mm/m
Dimensions (LxWxH) 995 x 880 x 36 mm
Max. wheel load 8 t
Measuring range toe in/out 12 mm/m
Three wheeler testing possibility
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Terminal 4: Sound Level Test and visual Inspection
ICperform sound – Sound Level Meter
The digital sound level meter ICperform sound
provides automatic ranging from 30 to 130 dB. The
unit meets IEC 61672-1 Class 2 standards, and fea-
tures 0.1 dB resolution. A background noise absor-
ber permits you to measure sound levels accurately
even in the presence of high background noise. The
meter allows you to select between fast and slow
response times and A and C weighting. A maxi-
mum hold function is provided. Jacks on the meter
provide both AC and DC analogue output, while an
USB interface transfers the data to the ICperform
ident Terminal. The test of the sound level starts
automatically. In a defined period 4 measurements
(depending on country specific requirements) will
be done. The average value is calculated automati-
cally. All the data are saved at the Terminal.
ICperform ident-Terminals
Depending on the customer for the visual inspec-
tion of the underside of the vehicle 2 different
ICperform ident terminals can be selected. For a
version with a pit in there integrated a terminal is
available. Another possibility is a ICperform termi-
nal ident next to the inspection line. This terminal
can be used in a combination with lifts.
ICperform sound – Sound Level Meter
Applicable standards IEC 61672-1 CLASS 2
Measurement frequency range 31,5 Hz ...... 8 KHz
Accuracy ± 1,4 dB
Measurement level A weighting 30 dB .... 130 dB
Measurement level C weighting 30 dB .... 130 dB
Automatic measuring range 30 dB .... 130 dB
Time weighting fast (125 ms) or slow (1s)
Digital display 4-digit LCD 0,1 dB resolution updated every 0,5 seconds
Quasi-analog bar indicator 1 dB display steps
50 dB display range updated every 50 ms
ICperform sound – Sound Level Meter.
ICperform ident – Terminal besides the pit.
ICperform ident – Pit Terminal.
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Terminal 4: Sound Level Test and visual Inspection
Beissbarth Play Detector GST 651 / GST 8508
The Beissbarth play detector is part of the standard equipment
for any Test Organisation and Inspection Center. It enables you
to diagnose and localise damage and signs of wear and tear
on steering swivel pins, bushings, joints, spring bolts, tie rod
ends, steering components, etc. The movement
of both test plates in a total of eight directions each is realised
by means of a hydraulic power pack which can be control-
led via a cabled remote control or which can be operated in
automatic mode.
Beissbarth Lifts
Beissbarth offers Test Organisations and Inspection Center a
big range of different types of lifts.
The lifts are developed together with Test Organisations to
fulfil the daily needs:
• Special load capacities
• Bigger lifting heights
• Longer Runways
• High Velocities
• Integrated Joint play detector
• Integrated Hydraulic unit
Play Detector for Cars GST 651
Max. axle load 4,000 kg
Dimensions test plate (L x W) 730 x 730 mm
Max. slide test plate 80 mm
Slide force per cylinder Approx. 12,000 N
Motor power 1.1 kW
Operating pressure 120 bar
Play Detector GST 651.
Beissbarth Scissor Lift.
Play Detector for Trucks GST 8508
Max. axle load 16,000 kg
Dimensions test plate (L x W) 780 x 760 mm
Max. slide test plate 100 mm
Slide force per cylinder Approx. 30,000 N
Motor power 2.2 kW
Operating pressure 120 bar
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Main Terminal and Server:Data Management and Data Storage
ICperform report – Main Terminal
The Main Terminal ICperform report is the “brain”
of the test lane. This Terminal is responsible for
following issues:
• Print-out of Test Report
- Customer specific report can be printed
- Customer specific draft can be used
• Test lane management / administration
• Surveillance mode for supervisior
• Test lane configuration
• Input of Inspector list
• Input of vehicle categories
• Input of visual inspection lists
• Input of error codes
• Definition of vehicle test evaluation
• Database replication for offline test / mode
• Logging files of each vehicle test
ICperform collect – Inspection Center Server
The Inspection Center Server ICperform collect
collects all measured values of each test lane in the
test station. Additional functions are:
• Database Management
• Client Communication
• Communication with administration console
A big advantage is the back-up-solution. In the
case of a server break down all started vehicle tests
can be finished and will stored locally to the Main
terminal. With re-connecting the server a synchro-
nisation will take place.
The ICperform collect is also ready to be connected
to a 3rd party Database (f. e. governmental server).
Main Terminal ICperform report.
Print out
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Everything under control by Bosch Security
Systems
Through modern technology and the open design
possibilities, from hardware to the software,
enable the ICperform concept the easy extension
and adaptation to your specific needs and your
operational growth.
The government has the Possibility to have a moni-
toring room where ICperform Control is installed.
From there the camera can be controlled remotely
and the test can be stopped if a general inspection
has been carried out incorrectly.
The Bosch Security Systems provide security from
the first moment the digital video recording system
technology at its best. The super-slim LCD monitor
includes the complete technology and the keypad.
This eliminates the cable between the VCR and
monitor, which guarantees the big display with
excellent readability.
ICperform Control makes it possible to control test
lines over defined test stations. It gives a complete
overview of all test stations so that manipulation
can be avoided.
Further features:
• Remote access to VTP
• Online Video and data access
• Statistical reports
• Online booking management
• Governmental values
A further feature is the Bosch Security Surveillance
System. This system enables monitoring of the
entire testing line. The 28-fold optical zoom makes
it possible to target each individual terminal.
Further features:
• High optical zooming range + Day/Night
• Intelligent Tracking automatically detects and
tracks an object in motion
• Remotely firmware update
• No ingress of dust; complete protection against
contact; Water projected in powerful jets against
the enclosure from any direction shall have no
harmful effects.
ICperform Control – Camera controlling system
ICperform mask showing Vehicle position
360° PTZ IP Cameras with 28-fold optical Zoom
Camera controlling system
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Network-capable test modules provide for a customized test lane
Network-capable test modules provide for a
customized test lane
For a customized realisation of your Inspection
Center Beissbarth offers you the Test Lane concept
ICperform with the following test modules:
• ICperform ident - Terminals with 22“- and
42“-touch-screen monitors, barcode reader,
industrial computers
• ICperform beam – Automatic Headlight Tester
• ICperform sound – Sound Level Meter
• ICperform soft – Test Lane Software
• ICperform office – Office Software
• ICperform collect – Server
• ICperform watch – Video Recording System
• ICperform speed – Speedometer Test
• Beissbarth Side Slip Tester, Suspension Tester,
Brake Tester
• Beissbarth Play Detector
• Beissbarth Lift
• Bosch Emission Tester
• Bosch Security System Camera
The main advantages of the Test Lane Concept
ICperform be summarised as followed:
• ICperform provides testing-line software for the inspection
of three wheelers, cars, trucks and busses.
• The software also includes an administrative feature for
saving data of vehicles, vehicle owners, employees, test
devices and test procedures.
• The server software enables connection to a central
government database.
• There is also statistical analysis of the tested vehicles, of any
defects discovered and also of the inspectors themselves
where efficiency is concerned.
• As an option, an online booking system is available.
• The general inspection can thus be completed within less
than 9 minutes.
• Use of the testing devices is facilitated by instructions
displayed at the terminals.
• Beissbarth places great importance on intensive training of
personnel before startup.
• Customized adaptation of language, font, testing-device
sequence, country-specific testing sequences and printouts
are all agreed in advance with the testing organization.
• Remote access for changing official limit values, changing
testing stages, service, maintenance and monitoring of the
line is included in the standard scope of delivery.
• For the first time, testing line software has been combined
with camera technology from Bosch Security Systems.
• This enables a very high level of manipulation protection,
as a result of automatic data acquisition and camera
surveillance.
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What will be your test lane capacity? More than 1,000 cars a day?
Take a look at this 3D graphics of a possible
daily business in an Inspection Center.
A mega concept that is implemented here:
Up to ten Test Lanes, in which eight cars
can be tested simultaneously per Lane.
Vehicle inspection cycles tuned to a second.
The test time per car is less than 3 minutes per
step. That is a daily capacity of more
than 1000 vehicles. This is only possible in
Video is available under www.icperform.com
Inspection Center with a high perform-ance
= ICperform.
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Local distributor:Beissbarth GmbHA Bosch Group CompanyHanauer Strasse 10180993 Muenchen (Munich, Bavaria)Germany
Tel. +49-89-149 01-0Fax +49-89-149 01-240
Service and supply of spare parts:
reliable, nationwide, worldwide.
In Germany, our own national service centres and certified part-
ner workshops carry out initial product familiarisation, assembly
and servicing. This guarantees our customers rapid on-site avai-
lability for servicing and maintenance. Software updates for PC-
aided equipment are available on disk or CD-ROM and also via
the Internet. A mouse click takes you straight to the Beissbarth
Software Centre at www.beissbarth.com. You can download
the required software for a fee and print out vehicle target data,
operating manuals and technical planning documents. A perfect
service: rapid, uncomplicated and available 24 hours a day.
In other countries, our customers can rely on Beissbarth’s global
presence, maintained by the manufacturer’s own subsidiaries
and more than 70 sales partners.
Beissbarth Service –in Germany and worldwide
We reserve the right to modify technical specifications and equipment. Images may contain optional extras.