BB8100 Boring Machine 04BB81 2010
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BB8100 BORING MACHINE Packing big boring capability into a compact, modular machine, maximizing efficiency and minimizing downtime. Powerful Yet Compact • Take the power of a stationary machine to the job site to solve tough machining challenges in record time. • Using 11.3 in 3 (185.3 cm 3 ) Hydraulic motor, produces 4783 ft•lb (6484.9 N•m) of torque at the bar, at 15.1 rpm. • Compact, modular components allow fast, easy setup, maximizing efficiencies, and minimizing downtime. Versatile and Flexible • Machines bores from 18.1 - 97.7 inches (459.7 - 2481.6 mm) in diameter, and faces from 14 - 97.7 inches (355.6 - 2481.6 mm) with various facing attachments. • ID and End mount bearings feature spherical taper-lock roller bearings. • End mount can be fine adjusted by +/- 0.25 inches (6.35 mm) to center the bar. • Optional dual action boring/facing arms increase facing range, and allow for both boring and facing without switching equipment. Full-length square ways on boring/facing arms allow for quick positioning anywhere along the arm. Attaches to the net fit tool carrier by compression-clamping, to provide maximum tool stability. • Machine is highly adjustable. The tool carrier, half nut, alignment of boring/facing arm, and tool carriage can each be adjusted to maximize machining performance. • Net fit tool carrier can be clamped to bar for facing operations. For boring operations, carrier can be adjusted to remove clearance between carrier and the bar. This flexibility also ensures maximum rigidity for either operation • Net fit tool carrier designed with a split frame to simplify installation on the boring bar. It can be configured to use either the boring head set for boring or facing, or the new boring/facing arm assembly. • With leading & trailing boring head configuration, 2 boring heads can be used simultaneously. • For even greater facing range with longer radial travel, the new boring/facing arms are available. Setup is quick & easy, featuring industry standard quick-change tooling for both boring and facing operations. • Highly versatile tool holder block accepts industry standard tooling with a nominal 1 inch (25.4 mm) square shank. • Tool post on the boring/facing arm can be rotated to provide maximum flexibility in machining setup (including some cantilevered configurations). High Quality Design • Features a uniquely-designed modular tool carrier which provides a new level of strength and rigidity by channeling machining forces directly to the boring bar through strategically- located adjustable guide shoes. • Hard chromed bars, straight to within 0.001 inch per foot (0.0254 per 304.8 mm) • Optional gun-drilled bars with optical targets available. • Adjustable, removable half nut increases net fit tool carrier flexibility. Easy removal of tool carrier allows for machining of multiple bores. • Backlash adjustment nut allows in-the-field adjustment to eliminate backlash in the tool carrier, and extend the life of the machine. 2010 BB81 04
Transcript of BB8100 Boring Machine 04BB81 2010
BB8100 Boring Machine
Packing big boring capability into a compact, modular machine, maximizing efficiency and minimizing downtime.
Powerful Yet Compact• Take the power of a stationary machine to the
job site to solve tough machining challenges in record time.
• Using 11.3 in3 (185.3 cm3) Hydraulic motor, produces4783ft•lb(6484.9N•m)oftorqueatthe bar, at 15.1 rpm.
• Compact, modular components allow fast, easysetup,maximizingefficiencies,andminimizing downtime.
Versatile and Flexible• Machines bores from 18.1-97.7inches(459.7
-2481.6mm) in diameter, and faces from 14 - 97.7inches(355.6-2481.6mm)withvariousfacing attachments.
• ID and End mount bearings feature spherical taper-lock roller bearings.
• Endmountcanbefineadjustedby+/-0.25inches (6.35mm)tocenterthebar.
• Optionaldualactionboring/facingarmsincrease facing range, and allow for both boringandfacingwithoutswitchingequipment.Full-lengthsquarewaysonboring/facingarmsallowforquickpositioning anywhere along the arm.Attachestothenetfittoolcarrierbycompression-clamping, to provide maximum tool stability.
• Machine is highly adjustable. The tool carrier, halfnut,alignmentofboring/facingarm,and tool carriage can each be adjusted to maximize machining performance.
• Netfittoolcarriercanbeclampedtobarforfacing operations. For boring operations, carrier can be adjusted to remove clearance betweencarrierandthebar.Thisflexibilityalso ensures maximum rigidity for either operation
• Netfittoolcarrierdesignedwithasplitframeto simplify installation on the boring bar. It can beconfiguredtouseeithertheboringheadsetforboringorfacing,orthenewboring/facingarm assembly.
• Withleading&trailingboringheadconfiguration,2 boring heads can be used simultaneously.
• For even greater facing range with longer radialtravel,thenewboring/facingarmsareavailable.Setupisquick&easy,featuringindustrystandardquick-changetoolingforboth boring and facing operations.
• Highly versatile tool holder block accepts industry standard tooling with a nominal 1 inch (25.4mm)squareshank.
• Toolpostontheboring/facingarmcanberotatedtoprovidemaximumflexibilityinmachining setup (including some cantilevered configurations).
High Quality Design• Featuresauniquely-designedmodulartool
carrier which provides a new level of strength and rigidity by channeling machining forces directly to the boring bar through strategically-located adjustable guide shoes.
• Hardchromedbars,straighttowithin0.001inchperfoot(0.0254per304.8mm)
• Optional gun-drilled bars with optical targets available.
• Adjustable, removable half nut increases net fittoolcarrierflexibility.Easyremovaloftoolcarrier allows for machining of multiple bores.
• Backlashadjustmentnutallowsin-the-fieldadjustment to eliminate backlash in the tool carrier, and extend the life of the machine.
2010BB81 04
US Metric
Climax Portable Machining & Welding Systems Web site: climaxportable.comWorldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
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SPecificationS
All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.
Boring and Facing Ranges Boringdiameterrange,standardstackblockassembly: 18.1-80.1inches 459.7-2034.54mm
Boringdiameterrangeboring/facingarmassembly: with26inch(660.4)boring/facingarmassembly 28.9-43.7inches 734.1-1110.0mm with34inch(863.6)boring/facingarmassembly 36.5-59.7inches 927.1-1516.4mm with53inch(1346.2)boring/facingarmassembly 55.1-97.7inches 1399.5-2481.6mm
Facing diameter range, mechanical facing head assembly: with5,8,or12inch(127.0,203.2or304.8mm) 24.5-80inches 622.3-2032.0mm mechanical facing head assemblies (5 and 8 inch facing head assemblies have 8 inch stroke, 12 inch facing head assembly has 12 inch stroke)
Facing diameter range, slide arm assembly: with26inch(660.4)boring/facingarmassembly 23.1-43.7inches 586.7-1110.0mm with34inch(863.6)boring/facingarmassembly 23.1-59.7inches 586.7-1516.4mm with53inch(1346.2)boring/facingarmassembly 23.1-97.7inches 586.7-2481.6mm
Facingdiameterrange,boring/facingarmassembly(toolpostreversed): (“tool post reversed” refers to rotating the tool post so that the tool is on the bar side of the tool post.) with26inch(660.4)boring/facingarmassembly 14.0-17.4inches 355.6-442.0mm with34inch(863.6)boring/facingarmassembly 14.0-27.4inches 355.6-696.0mm with53inch(1346.2)boring/facingarmassembly 14.0-49.4inches 355.6-1254.8mm
Performance Data RotationalDriveUnit(RDU)GearRatio: 20:1 10:1optional(2xfast,1/2torque)
Hydraulicmotorsizeaffectstorqueandspeed Theoreticalvaluescalculatedusinga25Hphydraulicpowerunitproducing2000psi(13790kPa)continuous, [normaloperationis1200psi(8270kPa)]andpumping15gpm(68l/min). Hydraulicmotorsizerange: 7.3-17.9in3 119.6-293.3cm3BoringBarTorquewith20:1RDU: 3350-6068ft•lb 4542-8227.1N•m Maxboringrpmwith20:1RDU: 23.5-9.6rpm 23.5-9.6rpm For example, with 11.3 in3 (185.3 cm3) hydraulic motor (43457): BoringBarTorquewith20:1RDU: 4783ft•lb 6484.9N•m Maxboringrpmwith20:1RDU: 15.1rpm 15.1rpm
FeedRateofmechanicalAxialFeedUnit(AFU): 0.003-0.030in/rev. 0.076-0.762mm/rev. FeedRateofelectricAxialFeedUnit(AFU)In“slow”speed 0-0.3in/min. 0-7.62mm/min.
Measures Shipping weight (estimated): (machine with RDU, AFU, boring head set, tool carrier, tool kit, and hydraulic motor.) formachine(metalcrate) 5700lbs. 2585.5kg formachine(woodcrate) 5850lbs. 2653.5kg for1Bearing 1070lbs. 485.3kg forboringbar 14.5lbs/inch 2.6kg/cm 15Hpor25HpHydraulicPowerUnit 1073lbs 486.7kg
Shipping dimensions: Machine,inwoodcrate,W,D,H 18.5x34x23.7inches 469.6x863.6x602mm Machine,insteelcrate,W,D,H 20x40x25inches 508x1016x635mm Bearing(eachbearingshippedseparately)W,D,H 40x40x12.7inches 1016x1016x322.6 12foot(365.8cm)barW,D,H 24x18x152inches 609.6x457.2x3860.8mm 15or25HpHydraulicPowerUnitW,D,H 64x30x50inches 1625.6x762x1270mm
Tool ConfiguraTions
Climax Portable Machining & Welding Systems Web site: climaxportable.comWorldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
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ConfigureyourBB8100ineighteasysteps.
ToconfigureyourBB8100BoringMachine:1 Select a Base Unit2 Select an Axial Feed Assembly3 Select Bearing Assemblies4 Select a Boring Bar5 Select a Hydraulic Motor Assembly6SelectaToolHeadAssembly7SelectaBoring/FacingArmAssembly8 Select a Shipping Container
Toconfiguretheboringmachineyourequire,simplyselectthe option you need in each step, then contact your Climax representative.
1 Base Unit Rotational drive unit, tool carrier assembly, tool kit, and instruction manual. Baseunit,20:1gearratio 54453 Baseunit,10:1gearratio 544542 Axial Feed Assembly Mechanical axial feed assembly 23393 Electricalaxialfeedassembly,120V 43734 Electricalaxialfeedassembly,230V 407243 Bearing Assemblies Endmountself-aligningbearingassyw/spider 23550 End mount self-aligning bearing assy, no spider 25074 ID mount non self-aligning bearing assembly 18572 diameterof23-27.5inches(584.2-698.5mm) ID mount non self-aligning bearing assembly 18573 diameterof23-35inches(584.2-889.0mm) ID mount non self-aligning bearing assembly 18574 diameterof23-49.5inches(584.2-1257.3mm) ID mount non self-aligning bearing assembly 18575 diameterof23-63.5inches(584.2-1612.9mm) ID mount non self-aligning bearing assembly 18576 diameterof23-77inches(584.2-1955.8mm) Nonself-aligningbearingassembly,nospider 18533 * Multiple units may be ordered. 4 Boring Bar (8inch(203.2mm)diameter) Boring bar assembly, 8 feet (243.8 cm) 34305 Boringbarassembly,10feet(304.8cm) 34306 Boringbarassembly,12feet(365.8cm) 34307 Boringbarassembly,14feet(426.7cm) 34308 Boringbarassembly,16feet(487.7cm) 34309 Boringbarassembly,18feet(548.6cm) 34310 Boringbarassembly,20feet(609.6cm) 34311 Gun-drilled bars with optical targets: Boring bar assembly, with optics, 8 feet (243.8 cm) 17602 Boringbarassembly,withoptics,10feet(304.8cm) 17603 Boringbarassembly,withoptics,12feet(365.8cm) 17604 Boringbarassembly,withoptics,14feet(426.7cm) 17605 Boringbarassembly,withoptics,16feet(487.7cm) 17606 Boringbarassembly,withoptics,18feet(548.6cm) 17607 Boringbarassembly,withoptics,20feet(609.6cm) 17608 * Multiple units may be ordered.
5 Hydraulic Motor Assembly Hydraulicmotorassembly,7.3CIR(120cm3/rev) 43455 44 bar rpm @ 15 gpm** Hydraulicmotorassembly,8.9CIR(146cm3/rev) 43456\ 36barrpm@15gpm** Hydraulic motor assembly, 11.3 CIR (185 cm3/rev) 43457 29barrpm@15gpm** Hydraulic motor assembly, 14.1 CIR (231 cm3/rev) 43458 22 bar rpm @ 15 gpm** Hydraulicmotorassembly,17.9CIR(293cm3/rev) 43459 18 bar rpm @ 15 gpm** * Multiple units may be ordered. ** Theoretical, calculated values shown
6 ToolHeadAssembly Boringheadset,18.1-26.1inches(459.7-662.9mm) 57258 Boringheadset,18.1-40.1inches(459.7-1018.5mm) 55622 Boringheadset,18.1-80.1inches(459.7-2034.5mm) 556237 Boring/FacingArmAssembly Mechanical facingheadassy,5inch(127.0mm) 21115 Mechanical facingheadassy,8inch(203.2mm) 38654 Mechanical facingheadassy,12inch(304.8mm) 22359 Boring/facingarmassembly,26inch(660.4mm) 54401 Boring/facingarmassembly,34inch(863.6mm) 54402 Boring/facingarmassembly,53inch(1346.2mm) 544038 Shipping Container Plywoodhingedcrate,39x58x31inches 42955 (990.6x1473.2x787.4mm) Metalshippingcontainer,39x58x31inches 54368 (990.6x1473.2x787.4mm) * Machine components only. Bars and bearings available in wood only.
aPPlication TheBB8100PortableBoringMachineis widely used by these industries:Mining• Drag line repair
Shipbuilding & Ship Repair• Rudder pin and stern tube boring• Diesel engine crankshaft and cylinder bore repair• Turbine housing repair
Industrial• Stamping press bearing seat repair• Line boring gear boxes• Power Generation• Pump repair• Turbine repair
Climax Portable Machining & Welding Systems Web site: climaxportable.comWorldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
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OperatiOnal DimensiOns
ID MOUNT 48-1/2 TO 77 (1231.9 TO 1955.8)
ID MOUNT 34-1/4 TO 62-3/4 (870.0 TO 1593.9)CENTERING ASSY NOT SHOWN
ID MOUNT 20 TO 48-1/2 (508.0 TO 1231.9)CENTERING ASSY NOT SHOWN
������ Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
18576
11.9(302.3)
10.2(259.1)
7.2(182.9)
34.0(863.6)
19.8 (502.9)
7.0 (177.8)
48.4(1229.4)
77.0(1955.8)
IDMount48.5-77inches(1231.9-1955.8mm)ID MOUNT 48-1/2 TO 77 (1231.9 TO 1955.8)
ID MOUNT 34-1/4 TO 62-3/4 (870.0 TO 1593.9)CENTERING ASSY NOT SHOWN
ID MOUNT 20 TO 48-1/2 (508.0 TO 1231.9)CENTERING ASSY NOT SHOWN
������ Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
18576
11.9(302.3)
10.2(259.1)
7.2(182.9)
34.0(863.6)
19.8 (502.9)
7.0 (177.8)
48.4(1229.4)
77.0(1955.8)
IDMount34.25-62.75inches(870.0-1593.9mm)(Centering Assembly not shown)
IDMount20.0-48.5inches(508.0-1231.9mm)(Centering Assembly not shown)
ID MOUNT 48-1/2 TO 77 (1231.9 TO 1955.8)
ID MOUNT 34-1/4 TO 62-3/4 (870.0 TO 1593.9)CENTERING ASSY NOT SHOWN
ID MOUNT 20 TO 48-1/2 (508.0 TO 1231.9)CENTERING ASSY NOT SHOWN
������ Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
18576
11.9(302.3)
10.2(259.1)
7.2(182.9)
34.0(863.6)
19.8 (502.9)
7.0 (177.8)
48.4(1229.4)
77.0(1955.8)
Dimensions in Inch (mm)
Climax Portable Machining & Welding Systems Web site: climaxportable.comWorldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
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OperatiOnal DimensiOnsDimensions in Inch (mm)
Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
23550SUPPORT BRG SELF ALIGNIN 8 IN BAR W/SPIDER
Spider Assembly 4-Arm Self-Aligning End Bearing Support
Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
23550SUPPORT BRG SELF ALIGNIN 8 IN BAR W/SPIDER
Climax Portable Machining & Welding Systems Web site: climaxportable.comWorldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
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OperatiOnal DimensiOnsDimensions in Inch (mm)
Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
41071ELECTRIC FEED W/MECHANICAL RAPID FEED AND PENDANT
Electrical Axial Feed Assembly
Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
41071ELECTRIC FEED W/MECHANICAL RAPID FEED AND PENDANT
Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
41071ELECTRIC FEED W/MECHANICAL RAPID FEED AND PENDANT
Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
41071ELECTRIC FEED W/MECHANICAL RAPID FEED AND PENDANT
Rotational Drive Unit
Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
BB8100 RDU AND HYDRAULIC MOTOR
Mechanical Axial Feed Assembly
Climax Portable Machining & Welding Systems Web site: climaxportable.comWorldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]
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OperatiOnal DimensiOns
Slidearmconfigurations
Portable Machine Tools, Inc. ©Newberg, OR USA 97132 WWW.CPMT.COM inside U.S. 1-800-333-8311
BB8100 34in arm facing minimum swing
Dimensions in Inch (mm)
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Copyright ©2012ClimaxPortableMachining&WeldingSystems.AllRightsReserved. Climax has taken reasonable measures to ensure the accuracy of the information contained in this document. However, Climax makes no warranties or representations with respect to the information contained herein; and Climax shall not be held liable for damages resulting from any errors or omissions herein, or from the use of the information contained in this document.
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