Trouble-free Crusher

Operations

Improving profitability of your crushing

equipment

© Metso© Metso

Split of operating costsCrusher wear parts comprise ~25% of total crushing and screening costs

2

% of total operating cost

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5

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15

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25

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Drilling and blasting Loading and hauling Crushing and screening

Crusher wear parts~25%

© Metso© Metso

Ensuring a trouble-free crusher operation

Dependability PerformanceConsistency& =Minimized downtime

Consistent quality

Improvedperformance

© Metso© Metso

Dependable manufacturing of crushers and parts

The fit, form and function of Metso wear parts – a result of over 100 years of crusher engineering experience

4

© Metso© Metso

Ensuring safety during handling and installation

The well-being of your personnel is our number one concern

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Metso lifting tools for Metso wear parts

© Metso© Metso

Ensuring a trouble-free crusher operation

Dependability PerformanceConsistencyConsistent

quality

© Metso© Metso

Ensuring consistent wear part quality

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Critically selected raw materials and precise process parameters

High quality ferromanganese

Temperatures+/- 10°C Quality wear part

© Metso© Metso

Ensuring consistent wear part quality

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Critically selected raw materials and precise process parameters

Quality wear partChamber design Consistent production

© Metso© Metso

Ensuring consistency

• Over 100 years of experience in manufacturing crusher wears

• Deep knowledge and long experience ensures optimal design and manufacturing of parts that fit and perform as they should

• Only original equipment manufacturer

• Metso has a unique manufacturing process and manufacture wear parts in own foundries. Strict standards are applied in all production facilities

- Brazil- China- Czech Republic- India- South Africa

9

© Metso© Metso

Ensuring a trouble-free crusher operation

Dependability PerformanceConsistencyImproved

performance

© Metso© Metso

Dependability & consistency delivers performance

© Metso11

Consisten production

Reduced overhaul costs

Profitable trouble-free

crusher operation

Minimized down time

Chamber Optimization

Trouble-free Crusher

Operation

© Metso© Metso

Increasing profitability with chamber optimization• Longer wear life (lower cost per ton)

- Even wear- Better liner utilization (less scrap)- Reduced down time- less liner changes

• Increasing capacity

• More / less of certain product fraction

• Decreased power draw results in reduced energy consumption

• Service available for Metso and Non-Metso crushers

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Customer StoryHP 500 improving lifetime

more than 60%

Trouble-free operation

© Metso© Metso15

• HP500 Crusher

• Max feed size 60 mm- Abrasiveness 1020 g/t- Crushability 49%- Solid density 2.75 t/m3

• Lifetime of liners from other supplier- 448 hours

• Metso offered improved chamber solution- Optimized liner profile and thickness- Optimized alloy

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200

300

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500

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HP500 #1

Other Supplierlifetime (h)

Metso SH F OSlifetime (h)

+ 66 % increased life time

Customer Story – Chamber OptimizationCustomer request of improved liner lifetime

© Metso© Metso

Ensuring a trouble-free crusher operation

Dependability PerformanceConsistency& =Minimized downtime

Consistent quality

Improvedperformance

© Metso© Metso17

Welcome to meet with us after this presentation

company/metso metsogroup metsoworldmetsoworld metsogroup

www.metso.com#TheMetsoWay