Basic & Detailed Engineering Services _ Ingenero
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Detailed Engineering
Transcript of Basic & Detailed Engineering Services _ Ingenero
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Basic & Detail Engineering Services
A combination of a highly dedicated, industry skilled team with cutting edge technical tools and expertise utilizing more than 90 different state-of-the-art
software enables Ingenero to provide design and engineering services to our clients, customized to meet their targets. Ingenero’s highly experienced
engineers have extensive process engineering expertise in oil and gas, refining, gasification, petrochemical, pharmaceutical and specialty chemicals. Ingenero's
engineering team has successfully performed over 3 million man hours in projects of various sizes and scope over the past few years. Ingenero's most popular
engineering delivery modes are:
Engineering excellence centre for EPC contractors.
Engineering for Green and Brown fields projects.
Engineering excellence centre for EPC contractors
Ingenero serves as a seamless part of engineering divisions of EPC companies, either through remote engineering services or a dedicated, on-site engineering
service team. Our remote satellite office setup specifically for catering to clients’ needs provides best cost country advantage to several engineering
conglomerates and manufacturing companies’ world wide. The typical work flow for the Engineering excellence center:
Engineering for Green and Brown fields projects
Ingenero provides end-to-end engineering solutions that combine leading edge technology with a best practices approach where highly qualified engineers
routinely optimize designs. We provide assemblage of customized engineering services to meet diversified needs of our Process Industry clients. Ingenero’s
process engineering offerings encompass:
Conceptual Design
Basic Engineering Design
Front End Engineering Design
Detail Engineering Design
Conceptual Design
The conceptual design is a study phase in which ideas and possibilities are evaluated. This phase results in a basic process concept, a preliminary schedule and
a rough cost estimate. At Ingenero, we evaluate the process to assess its technical feasibility and economic viability for developing project scope as well as
providing a well defined starting point for a more detailed process design.
Ingenero’s Concept designing covers:
Literature Survey
Development of an Idea from scratch
Concept development
Conceptualization of Process Schemes
Concept refinement
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Preliminary Process Flow Diagram (PFD)
Overall Heat and Material Balance (HMB)
Conceptual Layout
Order of Magnitude Cost
Basic Engineering
The basic engineering services offered by Ingenero consist of core documentation of projects, including process flow diagrams, heat & mass balances, piping
and instrumentation diagrams (P&IDs), control & operational philosophy, basic equipment sizing, equipment specifications, conceptual equipment layout,
etc.
Ingenero’s basic engineering covers:
Conceptual process studies (material balances, process flow-sheets,…)
Preliminary plot plan.
Freezing the Master Layout of the Plant.
Definition and sizing of main equipment resulting in process specifications.
Preliminary Piping and Instrument Diagrams.
Utility consumption figures.
Schematic drawing of equipments on each floor.
Definition of control and safety devices.
Analysis and sizing of Safety Valve.
Control valve hydraulics & process specifications.
Front End Engineering Design (FEED):
Ingenero’s extensive experience facilitates the client to have a FEED that reflects all technical specific requirements and avoid any significant changes during
execution of the same.
Ingenero’s FFED packages cover:
Basis of Design.
Feasibility Study.
Preparation of the specification.
Mechanical data sheets of the main equipment, starting from the process specifications issued during the BED and incorporating the specific
requirements of codes and standards to be applied to the project.
Development of process and utility Piping and Instrument Diagrams released for detail engineering.
Preparation of tender packages for the main equipment.
Development of detailed plot plans and hazardous areas.
Elaboration of the main piping, instrument, electrical and civil works layouts.
Carrying out all the studies to be performed before ordering the main equipment.
Detail Engineering
Detail engineering includes the extraction of all the essential information from all the basic engineering drawings and calculations to provide the exact
drawings in detail for all production, fabrication & erection items and in turn the details of entire project along with the precise bill of quantities and
specifications for each of the equipment.
Ingenero’s detail engineering covers:
Equipment List.
Process data sheet.
Reconfirmation of the process and mechanical design of all equipment Detailed specifications for vendor supplied items such as pumps, compressors, etc.
Management of vendor drawings.
Thermal rating and vibration analysis of heat exchangers.
Piping and Instrument Diagrams.
Trip Logic and safeguards.
Cause and Effect Diagrams.
Review of P& ID - Jointly with Client.
Hazard and Operability Study (HAZOP)
Line List.
Valve List.
Control valve data sheet.
Relief valve data sheet.
Planning and piping design.
Detailed piping drawings, including isometrics and stress calculations.
»Process Engineering
»Process Safety management
»Basic & Detail Engineering
»Proactive Plant Performance Management
IPOG Basis
Confidentiality & Security
Compliance monitoring
Equipment Health
»Special Projects & Consulting
CFD solutions
Pinch Analysis
Root cause Analysis
Debottlenecking
Process Simulation & Modeling
Process Development
Process Scaleup
Energy Saving
Training
Safety Analysis & Risk Mitigation
»Supply Chain
Key Performance Areas
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Bill of Quantity (BOQ).
Tender Bid evaluation and procurement assistance.
Detailed drawings and documents related to instrumentation, electrical facilities and civil works. Schedule and cost control.
Start up procedures, Operating and Commissioning manuals.
Commissioning and Start-up assistance
Field inspection of equipment, pipes, instruments, relief valves
Water Flushing and hydro-testing
Air Blowing and Pneumatic Pressure Testing.
Testing of Motor drives
Stroking of Control Valves
Testing of Control Loops
Test runs of Rotating Equipment
Nitrogen Purging
Pickling / Passivation
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