Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out,...

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THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE. Whalen Furniture Manufacturing Page 1 Factory No. 17148 Date 2015-11-16 Rev. 1 Factory: RIDHUA Barkston Lane Desk with Hutch Model # SPUS-BLDH ADULT ASSEMBLY REQUIRED If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the store where it was purchased. Please call our toll-free customer service number and have your instructions and parts list ready to provide the model name, part name or factory number: 1-866-942-5362 Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday Or visit our web site 24 hours a day, 7 days a week for product assistance at www.whalenfurniture.com Or e-mail your request to [email protected] LOT NUMBER: DATE PURCHASED: / /

Transcript of Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out,...

Page 1: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE. Whalen Furniture Manufacturing Page 1 Factory No. 17148

Date 2015-11-16 Rev. 1 Factory: RIDHUA

Barkston Lane Desk with Hutch Model # SPUS-BLDH

ADULT ASSEMBLY REQUIRED

If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the store where it was purchased. Please call our toll-free customer service number and have your instructions and parts list ready to provide the model name, part name or factory number:

1-866-942-5362 Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday

Or visit our web site 24 hours a day, 7 days a week for product assistance at www.whalenfurniture.com

Or e-mail your request to [email protected]

LOT NUMBER: DATE PURCHASED: / /

Page 2: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 2 Factory No. 17148

MANUFACTURER: Whalen Furniture Manufacturing CATALOG: Barkston Lane Desk with Hutch (SPUS-BLDH) MADE IN CHINA

SPECIAL NOTE

Please read the instruction sheets completely before assembly. Examine all packaging material before discarding carton. Remove any remaining staples from the carton before discarding. Remove all parts from carton and separate into groups as indicated on part list. Please ensure all parts are included prior to assembly. Use of power tools to complete assembly is not recommended.

M A X I M U M R E C O M M E N D E D W E I G H T L O A D S

THIS UNIT IS INTENDED FOR USE ONLY WITH THE MAXIMUM WEIGHTS INDICATED. USE WITH LOAD HEAVIER THAN THE MAXIMUM WEIGHTS INDICATED MAY RESULT IN INSTABILITY, CAUSING POSSIBLE INJURY.

MAXIMUM LOAD 30 lb. (13.6 kg)

MAXIMUM LOAD 200 lb. (90.7 kg)

MAXIMUM LOAD 10 lb. (4.5 kg)

MAXIMUM LOAD 30 lb. (13.6 kg)

MAXIMUM LOAD 50 lb. (22.7 kg)

Page 3: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 3 Factory No. 17148

IMPORTANT

Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and non-abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual. NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN BE WIPED OFF WITH DAMP CLOTH. Insert Dowel at least half way by tapping lightly with a rubber mallet IF NECESSARY.

CAM LOCK SYSTEM OPERATION

HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS 1. Screw Cam Bolt into the pre-drilled small holes on panel. Connect both panels together; making

sure Cam Bolt goes into pre-drilled hole on the end of panel with Cam Lock.

2. Insert Cam Lock into pre-drilled large hole on panel. Make sure arrow on Cam Lock is pointed toward Cam Bolt.

3. Once Cam Bolt is connected inside Cam Lock, take a Phillips screwdriver and tighten Cam Lock clockwise.

4. Plug Cam Cap into the cross slot of the Cam Locks to conceal the cam.

You are now ready to assemble the unit.

XX

FINAL

1 2 43

Page 4: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 4 Factory No. 17148

Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present before beginning assembly.

A- Left Outside Panel (Qty. 1) B- Right Outside Panel (Qty. 1) C- Upper Divider (Qty. 2)

D- Left Inner Panel (Qty. 1) E- Right Inner Panel (Qty. 1) F- Hutch Fixed Shelf (Qty. 1) G- Hutch Bottom Panel (Qty. 2)

H- Hutch Back Panel (Qty. 1) I- Desk Top (Qty. 1)

J- Left Leg (Qty. 1) K- Right Leg (Qty. 1)

Page 5: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 5 Factory No. 17148

Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are present before beginning assembly.

(1) Cam Lock (2) Cam Bolt (3) Wood Dowel (Qty. 20+1 extra) (Qty. 20+1 extra) (Qty. 32+1 extra)

(4) Ø4 mm x 38 mm Screw (5) Cam Lock Cover (6) M6 x 35 mm Bolt (Qty. 6+1 extra) (Qty. 20+1 extra) (Qty. 20+1 extra)

(7) Lock Washer (8) Flat Washer (9) Knob (Qty. 20+1 extra) (Qty. 20+1 extra) (Qty. 4)

(10) 22 mm Knob Bolt (Qty. 4) (11) Rubber Pad (Qty. 4)

Glue (Qty. 1) Flat Tip Allen Wrench (Qty. 1) Touch-up Pen (Qty. 1)

Tools required: Flat tip Allen wrench (provided) and Phillips screwdriver (not provided).

Page 6: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 6 Factory No. 17148

Assembly Instructions

NOTE: Please do not fully tighten all bolts until you finish assembling all parts. Once assembled, go back and fully tighten all bolts. This will make the assembly easier.

1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a carpeted floor or the empty carton to avoid any scratch.

2. Attach the Knobs (9) to the front side of drawers using the provided Knob Bolts (10) and tighten with a

Phillips screwdriver.

3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and down on the other side, and then pull the both side drawers completely out. NOTE: You must remove the both side drawers to attach the legs (J and K).

10

9

10

9

I

1010

99

Page 7: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 7 Factory No. 17148

Assembly Instructions

4. Turn the Desk Top (I) upside down as shown. 5. Attach the Left and Right Legs (J and K) to the Desk Top (I) by using the Wood Dowels (3). 6. Insert the 35 mm Bolts (6) with the Lock Washers (7) and Flat Washers (8) from inside of desk apron

through the pre-drilled holes and screw into threaded inserts in the Legs (J and K). As shown. 7. Stick one Rubber Pad (11) onto the bottom of each leg (J and K) as shown.

8. Ask for assistance to stand the unit upright and position it at the desired location.

9. Now, insert the removed side drawers into Desk Top (I). To place the drawer back, simply push the ball bearing cart all the way to the end of the slides (on both sides), and align the slide runners on the drawers with the slides track on the unit. Push it carefully inside until it stops. NOTE: If the drawer does not go smoothly, please take it out and repeat the step.

I

K

J

3

3

3

3

3

I

K

J

6 7 8

6 7 86 7 8 J/KI

11

J/K

11

Page 8: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 8 Factory No. 17148

Assembly Instructions

10. Locate the Fixed Shelf (F), Outside Panels (A and B), Inner Side Panels (D and E) with the holes facing up.

Securely screw the Cam Bolts (2) into the designated small holes by a Phillips screwdriver, as shown.

11. Insert two Wood Dowel (3) into the large holes of Upper Dividers (C). Tap it in with a rubber mallet, if

necessary. Make sure that you use a small amount of glue with both ends of all dowels.

12. Align the drilled holes on the Fixed Shelf (F) with the inserted Wood Dowels (3) on the Upper Dividers (C), and then press them together. Insert two 38 mm Screws (4) through the countersunk holes on the Fixed Shelf (F) and securely screw into the Upper Dividers (C). As shown.

2

F

E

D

B

A

3

3

4

4

C

C

F

Page 9: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 9 Factory No. 17148

Assembly Instructions

13. Insert four Wood Dowels (3) into the top inner holes on the Lower Inner Side Panels (D and E) and attach

them to the Fixed Shelf (F) by engaging four Cam Locks (1) (Refer to page 3 on Cam Lock system operation supplement). As shown.

14. Align and attach the Bottom Panels (G) to the Left and Right Inner Panels (D and E) respectively by using

four Wood Dowels (3) and four Cam Locks (1). As shown.

E

DF

1

3

1

13

C

C

G

G

3

3

1

1F

E

DC

C

Page 10: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 10 Factory No. 17148

Assembly Instructions

15. Using the pilot holes as a guide, fasten the Back Panel (H) to the previous assembly with four 38 mm

Screws (4) as shown.

16. Insert twelve Wood Dowels (3) into the drilled large holes of last assembly at both ends.

17. Align the large holes on the Left Outside Panel (A) with the inserted Wood Dowels (3), then firmly press them together and fasten it in place by engaging six Cam Locks (1).

18. Repeat last step to attach Right Outside Panel (B) at the opposite end.

F

G

HG

B

A

1

1

1

33

3

H

G

F

A/B

F

E

D

C

CH

4

4

G

G

Page 11: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 11 Factory No. 17148

Assembly Instructions

19. Stand the assembled hutch upright.

20. Plug the Cam Lock Covers (5) onto the visible Cams Locks to conceal the Cams.

21. Carefuly position the assembled hutch on the top of Desk Top (I) to prevent scratching. Make sure that it is

centered properly and the back edges are even with each other.

5

Page 12: Barkston Lane Desk with Hutch - Whalen Furniture€¦ · 3. Pull the side drawers all the way out, then push the plastic release lever of the ball bearing slide up on one side and

Model # SPLS-BLDH

Please call for replacement parts or assistance: 1-866-942-5362 Whalen Furniture Manufacturing Page 12 Factory No. 17148

Care and Maintenance

� Use a soft, clean cloth that will not scratch the surface when dusting. � Use of furniture polish is not necessary. Should you choose to use polish, test first in an inconspicuous area. � Using solvents of any kind on your furniture may damage your furniture’s finish. � Never use water to clean your furniture as it may cause damage to the finish. � Always use coasters under beverage glasses and flowerpots. � Liquid spills should be removed immediately. Using a soft clean cloth, blot the spill gently. Avoid rubbing. � Always use protective pads under hot dishes and plates. Heat can cause chemical changes that may create

spotting within the furniture finish. � Stains or marks from crayons or ink markers will be difficult to remove. � In the event that your furniture is stained or otherwise damaged during use, we recommend that you call a

professional to repair your furniture. � Check bolts/screws periodically and tighten them if necessary.

Further advice about wood furniture care

It is best to keep your furniture in a climate-controlled environment. Extreme temperature and humidity changes can cause fading, warping, shrinking and splitting of wood. It is advised to keep furniture away from direct sunlight as sun may damage the finish. Proper care and cleaning at home will extend the life of your purchase. Following these important and helpful tips will enhance your furniture as it ages.

A Touch-up Pen has been provided to repair any small nicks or scratches that may occur during assembly or shipping.

We hope you enjoy your purchase for many years. Thank you for your purchase!

QUALITY GUARANTEE

We are confident that you will be delighted with your Whalen Furniture purchase.

Should this product be defective in workmanship or materials or fail under normal use, we will repair or replace it for up to one (1) year from date of purchase. Every Whalen Furniture product is designed to meet your highest expectations. We guarantee that you will immediately see the value of our fine furniture.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state (province to province).

Customer Service: 1-866-942-5362 8:30 a.m. - 4:30 p.m., PST, Monday to Friday

www.whalenfurniture.com