BARDON - Kohler Co. · See Fig. #4 NOTE: Loose the pipe clamp and adjust the position of plastic...
Transcript of BARDON - Kohler Co. · See Fig. #4 NOTE: Loose the pipe clamp and adjust the position of plastic...
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BARDON
INSTALLATION INSTRUCTIONS
VITREOUS CHINA TOUCHLESS URINALTM
K-4915T
A. HOW TO USE THESE INSTRUCTIONS
Please read these instructions carefully to familiarizeyourself with the required tools, materials, and installationsequences. Follow the sections that pertain to yourparticular installation. This will help you avoid costlymistakes. In addition to proper installation, read alloperating and safety instructions.All information in these instructions is based upon thelatest product information available at the time ofpublication. Kohler China reserves the right to makechanges in product characteristics, packaging, oravailability at any time without notice.These instructions contain important care, cleaning, andwarranty information -
.please leave instructions for the
consumer
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B. NOTES
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Observe all local plumbing and building codes.
Urinal flushes efficiently with less than 0.8 gallon of water.
Stop Valve has a 1/2 NPT inlet supply connection.
Fixture dimensions are nominal and conform to tolerances
by ANSI Standard A112.19.2M.
B.
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1/2 NPT
A112.19.2M
C. REQUIRED TOOLS AND MATERIALS
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Open end/adjustable wrenches
Supply piping and connectors
Tape measure
Thread sealant tape
Basin Wrench
Screwdriver
C.
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D. ROUGHING-IN
Turn off cold water supplies.
Install or relocate supply tubing and waste pipe to conform to
roughing-in dimensions.
for roughing-in dimension requirements.
* Urinal complies with ADA requirement when rim is mounted
no higher than 17 from finished floor.
See Fig. #1
D.
1
* 432mm
528137
, 2006
Copyright Kohler China Ltd., 20061066532-T01-A
22-32mm
70mm
610mm
533mm
603mm
76mm
*610mm2"N.P.S. TAP
1/2" N.P.S. INLETFOR STOP VALVE 362mm
146 20mm
464mm
305mm
838mm 1029mmTO FLOOR
12mm
2"N.P.S. TAP
152mm
OUTLET DETAILS
NOTE: Roughing-in dimension requirements for
supply tubing as shown.
Supply tubing is 22-32mm out of the wall.
Otherwise, stop valve can not be installed and
adjusted properly.
:
22-32mm
Fig. #11
INSTALLATION
A. MOUNT URINAL
See Fig. #2
CAUTION: Risk of chipping or breaking urinal.
NOTE:
Install hangers per roughing-in illustration.Apply sealant tape to pipe threads and install female collar onwaste pipe.Place washer on female collar with bevelled surface facingaway form collar.
Install Urinal. Secure urinal to female collar with screws andwashers.
Donot overtighten screws.
Do not caulk top surface of urinal. Caulk may preventtank cover from seating properly.
A.
2
:
Hangers
Collar
Apply Sealant Tape
Washer
Fig. #22
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+10
mm0
1066532-T01-A
B. CONNECT SUPPLY
See Fig. #3
NOTE:
NOTE:
NOTE:
Apply sealant tape to pipe thread and install stop valveassembly and tighten connection.
Stop valve should face left side of tank whentighten.
It is recommended that a temporary rubber or plastic hose isattached to the stop valve, and the water supply line shouldbe flushed clean of dirt and debris.
Plug seal ring into inlet hole of urinal.
Remove the nuts for fixing the bezel and the two clamps.
While removing the nuts, avoid dropping bezel,which may break urinal.
Take off the protection cap of the sensor window. Put thesensor window into the bezel, fix sensor window with theclamp and the nuts.
Tighten the nuts slightly to prevent damagesensor window (Do not over tighten the nuts.)
B.
3
:
:
:
Fig. #33
Clamp Nut Stop Valve
Sensor Window Bezel
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See Fig. #4
NOTE:
Loose the pipe clamp and adjust the position of plastic pipeand outlet pipe. Do not tighten for the future adjustment. Putthe G1/2 washer into the connector of the pipe assy. Connectthe pipe assy with the valve assy.
Take off the protection cap from the connector assy.
Do not screw the part between the connectorassy and the valve assy. Do not lose the filter assywhen taking off the protection cap.
4
G1/2
5
G1/2
20mm
See Fig. #5
NOTE:
Put the valve assy and the pipes into the tank of urinal. Adjustthe distance of outlet pipe and plastic pipe. Then make theoutlet pipe aim at the sealing washer and make the valveassy aim at the outlet of stop valve.Plug the other end of outlet pipe into the sealing washer andconnect the valve assy with the stop valve.
At this time, all the pipes, valve assy and stop valve shall beplaced orderly. Tighten the pipe clamp and the nut.
Do not lose the filter assy during theinstallation. The distance between pipe clamp and theend of outlet pipe shall be more than 20mm.
Fig. #44
Fig. #55
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Plastic PipePipe Clamp Valve Assy
Protection Cap
Outlet PipeG1/2 WasherG1/2
Connector Assy. Filter Assy.
Outlet Pipe Pipe Clamp
20mmNut
Sealing Washer
1066532-T01-A
See Fig. #6
NOTE:
Turn on stop valve. Inspect pipes for leakage in not flushing.Connect the connector of sensor window with the connectorof solenoid valve.
Remove the battery box cover and insert alkaline batteriesinto the battery box. Reinstall the cover of battery box andtighten it with battery box with screws. Connect the connectorof battery box with the connector of sensor window.
See the section Replacing Batteries
Do not lose the screws when removing thecover of battery box. Tighten the screws, otherwise thebatteries may be affected with damp.
“ ”.
6
:
Fig. #66
The state of distance adjustment has been last about 10minutes after power on. No flushing during this period. Beforepower on, clear the unwanted objects in front of the sensorwindow to shortening the sensing distance.
The sensor will begin to work normally after about 10 minutes.If flushing water volume is not enough, reset the flushing timereferring to Flushing Duration Setting in order to changingthe flushing water volume.
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Screw
Hook
Sleeve
Nut
Washer
C. INSTALL TANK COVER
See Fig. #7
NOTE:
CAUTION: Risk of chipping or breaking urinal.
Open tank cover lock package and remove contents.Place tank cover upside down on a protected surface toprevent damage to tank cover finish.Place hooks inside tank cover.
If necessary, engage the hooks facing opposite thedirection illustrated.Using a 5/8 wrench, assemble and tighten nut, washer andlock nut on both sides of urinal.
Donot overtighten screws on urinal.
Put tank cover on the urinal.Using supplied locking tool, install and tighten screw.Check that tank cover is properly locked.
C.
7
5/8
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Fig. #77
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Don t use this system after 10 minutes power on.
The induction distance will be adjusted and the system willnot work during this time.
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USER S GUIDE’USER S GUIDE’
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WORKING STATUS FLUSHING
Before power on, clear the unwanted objects in front of thesensor window to shortening the induction distance.
REPLACING BATTERIES
When the batteries are nearly exhausted, the indicator willflash every 2 seconds, the sensor stop working until newbatteries are changed.
When changing the batteries, open the cover of battery boxand insert new batteries.
: Pay attention to the pole of batteries and donot use new and old batteries at the same time.NOTE
2
CLEAN THE FILTER ASSY
If the flushing volume is reduced, the filter assy must becleaned.
Remove the nut and take out the filter assy. Clean it with abrush and reinstall.
: Turn off the stop valve before cleaning.NOTE
Screws
Cover of Battery BoxBatteries
Battery Box
Valve Assy
Nut
Filter Assy
Stop Valve
1066532-T01-A
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FLUSHING DURATION SETTING
If the flushing volume is reduced, the flushing duration can be
adjusted.
Power off until the indicator stops flashing. During the first 10
minutes after power on, approach the flushing control stick to
the center of the sensor window for about 8 seconds.
Remove the flushing control stick after a flushing cycle.
: The inducting distance will be adjusted. Any
object shall move from in front of the sensor window.
NOTE
( )
10
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DEODORIZING FLUSHING
The urinal will take a flush automatically when it s used 3 or 4times in 2 minutes.
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CARE & CLEAN
Keep the sensor window clean. Wipe with soft cloth and mildcleaner.
a. Do not use dust-removing powder, abrasive powderor cleaner containing oli, acid or alkaline ingredient.
b. Do not spray air-refresher, disinfect, or otherdeodorizing, cleaning solvent directly into thesensor window.
c. Keep wire away from water.d. Don t attack the sensor window.
NOTICE:
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a.
b.
c.
d.
Flushing Control Stick
1066532-T01-A
SENSOR SPECIFICATIONSENSOR SPECIFICATION
Power Supply
Power Consumption
Induction Distance
Detection Duration
Flushing Mode
Flushing Water Volume
Deodorization Flushing
Starting Pressure
Operation Temperature
2 piece of AAA sized alkalinebatteries
2 7
The batteries can be used abouttwo years (4000 times a month)
( 4000 )
Automatic adjustment accordingto the ambient circumstance
About 2 seconds or 5 seconds(automatic adjustment)
Double flushing
Average flushing volume is notmore than 3 L at pressure0.18~0.55Mpa
One forced flushing will beconducted if the urinal is beingused continuously for 2 minutes.
0.05-0.7MPa.
Ambient (water) temperature of1 C-55 C
o o
2 5 ( )
0.18~0.55Mpa3L
2
0.05-0.7MPa.
1 C-55 C( 1 C-55 C)o o o o
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Recommended water supply pressure (dynamic pressure atinlet): 0.1-0.55MPa.
( ): 0.1-0.55MPa
1066532-T01-A
TROUBLESHOOTING
SYMPTOMS CORRECTIVE ACTIONPROBABLE CAUSES
Make sure to complete the prcedures following before asking for repair:
No flushing(indicator lamp fails to work)
( )
Indicator lamp flashingbut little or no waterwhen user or object detected
( )
Water does not stopindicator lamp does not flash
( )
Battery indicator lamp flashingcontinuously and no water
After the check above, the problem still exist, contact us through Dealer.
1. No batteries or batteries reversed.2. There are other objects are being detected.
3. Dirty sensor window.
1.2.
3.
1. Initial 10 minutes.2. Stop Valve is not opened.3. Low water pressure.4. Dirty filter.
1.2.3.4.
The valve is clogged.
Batteries are exhausted.
1. Check the batteries.2. Remove objects or adjust the induction
distance.3. Clean the sensor window.
1.2.
3.
1. Wait 10 minutes.2. Turn on the Stop Valve.3. Increase water supply pressure.4. Clean the filter or remove restrictor.
1. 102.3.4.
Clean fliter and cause unit to flush severaltimes. If filter clogs again, turn off stopvalve, flush to clean off water supply line.
Replace the batteries.
1. Urinal is designed for use with potable water. Avoid water
that includes a lot of contaminants or with acid/alkali water
and impure water.
2. If you live in a hard water area, make certain that the holed
in the toilet rim are kept clean to ensure proper bowl
flushing. Toilet bowl cleaners should be used at least once
a week. Use a long-handled brush to clean the rim holes,
and to clean as far into the trap as possible to prevent
mineral deposits from forming.
3. Most toilet bowl cleaners are not harmful to the surface of
the urinal. Please follow the bowl cleaner manufacture's
instructions carefully.
4. Do not use abrasive cleaners for china surface.
5. Do not directly flush the wire connector of sensor with
water.
6. Do not make Sensor Window near strong ultraviolet and
electromagnetism.
7. Keep the sensor window clean. Do not attack the sensor.
The sensor cover can be cleaned by the soft rag (with
neutral liquid detergent). Do not use the eradicator,
abrasive powder or the oil, acid or alkali liquid detergent.
Do not sprit the air freshener, disinfectant or the other
kinds of odious smell remove, clean organic liquid to the
sensor directly.
1.
2.
3.
4.
5.
6.
7.
CONSUMER RESPONSIBILITIES
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( )
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138
19
200021
Plumbing Fixtures and Fittings LimitedOne-year Warranty
Kohler plumbing fixtures and fittings are warranted to be free
of manufacturing defects.
This product is warranted for one year from date of purchase.
Kohler China will be responsible for any problems caused by
manufacturing defects provided with the invoice. Kohler
China will, at its election, repair, replace or make appropriate
adjustment where Kohler China inspection discloses any
such defects occurring in normal usage within one year after
purchase.
Implied warranties including that of merchantability and
fitness for a particular purpose are expressly limited in
duration to the duration of this warranty, Kohler China
disclaims any liability for special, incidental or consequential
damages. Damages to the product caused by misuse, abuse
and installation that is not in accordance with the owner's
manual are not covered by this warranty.
To obtain quick warranty service, please contact your dealer,
or write to Kohler China. (Original sales receipt must be
provided as the proof of purchase.)
Kohler China Investment Company Ltd.
Central Customer Service Center
19/F, Shanghai Square, 138 Huai Hai Road,
Luwan District, Shanghai, PRC
Zip Code: 200021
This is our exclusive written warranty.
LIMITED ONE-YEAR WARRANTYLIMITED ONE-YEAR WARRANTY
-11-1066532-T01-A
BARDON
SERVICE PARTS PAGE
K-4915TVITREOUS CHINA TOUCHLESS URINAL
TM
**** Color code must be specified when ordering.
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82372-**Cover
Screw M3X8
1045457Pressing board 1045456
O Ring 9 1O
‘ ’
1045455Cap 1056081
Solenoid Valve Assy.
Screw M2.5 61045460Spring
Connector
1066284Filter Assy.
Washer
Restrictor
Stop Valve
Connector Assy.
Gasket 11
Gasket 22
Connector
G1/2 WasherG1/2
Valve body
Ear Clip
1066290Pipe Clamp
1066289Plastic Pipe
1066279Valve Sub Assy.
1045458Valve cover
1045459‘ ’O Ring 5 1
O
1045461Diaphragms Assy.
Outlet Pipe
1056053Battery Box
74250Clamp
74250Clamp
21251Washer
76636Nut
75412Stud
1066275-FKTouchless Urinal Sensor
Connector
1066277Sensor Window
32935Nut
49932Washer
73975Tube
51588Washer
52046Hanger Accessory Pack
53405Collar
53407Screw
53410Washer
53407Screw
51543Washer
Wrench
Sleeve
Nut
HookWasher
Screw
1043250Tank Cover Locks
73203Bezel
85061Beehive StrainerAssy.
1020016Flushing Control Stick
SealingWasher
Connector
1066532-T01-A