BALTECH HI (Heaters induction)Heaters-induction).pdfThe induction heater Baltech HI-1650 performs...

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THE INDUCTION HEATERS FOR HEATING OF BEARINGS, SLEEVES, GEARS AND OTHER METAL PARTS. THE DEVICES ENSURE A RELIABLE INTERFERENCE FIT ASSEMBLY Devices and systems for industrial equipment maintenance and repair INDUCTION HEATERS BALTECH

Transcript of BALTECH HI (Heaters induction)Heaters-induction).pdfThe induction heater Baltech HI-1650 performs...

THE INDUCTION HEATERS FOR HEATING OF BEARINGS, SLEEVES, GEARS AND OTHER METAL PARTS. THE DEVICES ENSURE A RELIABLE INTERFERENCE FIT ASSEMBLY

Dev i c e s and s y s t ems fo r i ndus t r i a l equ i pmen t ma i n t enance and r epa i r

I N D U C T I O N H E A T E R STECHNICAL DATA OF BALTECH HI INDUCTION HEATERS

BALTECH HI

BA

LT

EC

H

OPERATION PRINCIPLE OF THE INDUCTION HEATER An induction heater is a special transformer with a primary winding with a big number of turns and a secondary short-circuited winding, the role of which is performed by a bearing and a heated metal part with a bore, through which a magnet core passes. Current ratio is inversely proportional to the ratio of the number of winding turns. Thus, large AC current that is flowing in the secondary winding, in bearing rings, causes their even heating up to a required temperature. The primary winding and a transformer core are not heated. After the induction heater switching off bearings can have residual magnetization, which attracts metal particles and causes damage to the bearings. BALTECH HI Series induction heaters automatically demagnetize bearings after heating to a defined temperature. The use of BALTECH HI Series induction heaters excludes smoke, strong smells and oil pollutions, it is harmless for staff health. BALTECH HI Series induction heaters are designed and produced with account of their possible long-term usage, which implies their operation in different area, including industrial one.

ADDITIONAL FUNCTIONS OF BALTECH HI SERIES INDUCTION HEATERS:

Magnetic induction, digital display, sound signal, error report making, storage of information on heating temperature, heating time control, automatic demagnetization and automatic overheating protection.

The lightweight electrical hot plate Baltech HI-1604 for heating of bearings and parts assists you in equipment repair and assembly. The heating temperature is up to 200º. A built-in temperature sensor controls a heating process. The electrical plate has an ergonomic cover, that protects the plate against contamination.

BALTECH HI-1604Hot plate

BALTECH BALTECH BALTECH BALTECH

Delivery set

BALTECH HI-1604Electrical plate

Temperature sensor

Thermal-resistant gloves

Operation manual (as per IORS:2010)

Package

Delivery of devices and equipment

Technical staff training

Industrial equipment maintenance YOUR REGIONAL REPRESENTATIVE:

BALTECH GmbH

Spenglerstraβe 39-41

+23556 Lübeck, Germany

Tel./Fax: +49 (0) 451-370-87-700

e-mail: [email protected]

For technical issues and more information please contact our marketing

department: phone: +49 (0) 451-370-87-700. Additional information is on

the website: www.baltech.biz. We are looking forward to long-term and

mutually beneficial cooperation.

Warranty maintenance and service Electronics warranty – 36 months Complete equipment warranty- 12 months

Baltech Ltd.

www.baltech.biz

ELECTRICAL SYSTEM

Nominal power

Voltage/current

Frequency

Rotatable yoke

HEATED PART

Maximum bearing weight

Maximum inner diameter d

Maximum outer diameter D

YOKE SIZE

Width Length

CONTROL PANEL

Maximum temperature setting

Automatic power reduction

DIMENSIONS

DimensionsWeight of the heater without yokes 8 kg 25 kg 51 kg 200 kg

YesYesYesYes

1390x600x1080mm470x440x330mm470x210x260mm240x200x230mm

150 mm 250 mm 370 mm 600 mm

560 kg

1020 mm

60 mm

210 kg

720 mm

45 mm

55 kg

480 mm

20 mm

12 kg

210 mm

10 mm

2.5 kVA

220 V/10A

50 Hz

No

3.6 kVA

220 V/16A

50 Hz

No

10 kVA

380 V/25A

50 Hz

Yes

12 kVA

380 V/32A

50 Hz

Yes

7;10;14;20;30;40 mm 14;20;30;45 mm 30;40;50;65 mm 40;60;85 mm

The compact induction heater HI -1610 with an electronic control, small size and low weight, high performance and cost effective. The induction heating can be conducted both in a vertical and horizontal direction. Maximum weight of a heated part is 12 kg. The induction heater performs an automatic demagnetization of bearings after their heating to a defined temperature. Baltech HI- 1610 induction heater is equipped with an automatic overheating protection. It is easy to use.

THE INDUCTION HEATERS FOR HEATING OF BEARINGS, SLEEVES, GEARS AND OTHER METAL PARTS. THE DEVICES ENSURE A RELIABLE INTERFERENCE FIT ASSEMBLY

I N D U C T I O N H E A T E R S

INDUCTION HEATERS

The induction heater Baltech HI-1650 performs heating of bearings up to 210 kg. It has a heating temperature control system within the range 0-240º. The yoke moves along the guides and perfectly fits a bearing bore. The induction heater Baltech HI-1650 has an electronic timer 0-99 minutes. The induction heater maximum power is 10 kW. Automatic overheating protection, automatic demagnetization, state of the art electronics.

The induction heater Baltech HI-1670 is intended to heat large-size bearings up to 560 kg with a minimum inner diameter 60 mm and a maximum outer diameter 1020 mm. The induction heating can be conducted both in a vertical and horizontal direction. Electronic temperature control system. The induction heater is easy to use and ensures high reliability operation.

BALTECH HI-1670 Delivery set

The universal induction heater HI -1630 with an electronic control, small size and low weight, high performance and cost effective. The induction heating can be conducted both in a vertical and horizontal direction. Maximum weight of a heated part is 55 kg. The induction heater performs an automatic demagnetization of bearings after their heating to a defined temperature. Baltech HI- 1630 induction heater is equipped with an automatic overheating protection. It is easy to use.

Induction heater

Temperature sensor

Yokes (see table)

Thermal-resistant gloves

Operation manual (as per IORS:2020)

Package

Additional yokes - upon request

Transportation trolley - upon request

NEW DEVELOPMENT

NEW DEVELOPMENT

BALTECH HI-1612 (2 yokes)

BALTECH HI-1633(3 yokes)

BALTECH HI-1610

BALTECH HI-1630

BALTECH HI-1650

BALTECH HI-1670

A new unique development has no analogues in the world. The induction heater Baltech HI – 1612 is a structural modification of Baltech HI – 1610 induction heater with two yokes, which allows to heat two parts simultaneously, thus saving time required for heating. The technical characteristics are similar to those of Baltech HI – 1610.

Delivery set

BALTECH HI-1612

Delivery set

BALTECH HI-1633

Induction heater Temperature sensorYokes – 2 sets (10x10x150 mm, 14x14x150 mm, 20x20x150 mm, 30x30x150, 40x40x150 mm)Thermal-resistant gloves Operation manual (as per IORS:2020)Package Lubricant Additional yokes - upon requestTransportation trolley - upon requestThe new induction heater with three yokes and

electronic control has no analogues in the world. Heating of half-couplings, rings and parts can be performed both in a horizontal and ve r t i ca l d i r ec t i on on t h ree yokes simultaneously. The technical characteristics are similar to those of Baltech HI – 1630.

Induction heater Temperature sensorYokes – 3 sets (14x14x250 mm, 20x20x250 mm, 30x30x250, 40x40x250 mm)Thermal-resistant gloves Operation manual (as per IORS:2010)Package Additional yokes - upon requestTransportation trolley - upon request

www.baltech.biz BA

LT

EC

H

BALTECH HI

The compact induction heater HI -1610 with an electronic control, small size and low weight, high performance and cost effective. The induction heating can be conducted both in a vertical and horizontal direction. Maximum weight of a heated part is 12 kg. The induction heater performs an automatic demagnetization of bearings after their heating to a defined temperature. Baltech HI- 1610 induction heater is equipped with an automatic overheating protection. It is easy to use.

THE INDUCTION HEATERS FOR HEATING OF BEARINGS, SLEEVES, GEARS AND OTHER METAL PARTS. THE DEVICES ENSURE A RELIABLE INTERFERENCE FIT ASSEMBLY

I N D U C T I O N H E A T E R S

INDUCTION HEATERS

The induction heater Baltech HI-1650 performs heating of bearings up to 210 kg. It has a heating temperature control system within the range 0-240º. The yoke moves along the guides and perfectly fits a bearing bore. The induction heater Baltech HI-1650 has an electronic timer 0-99 minutes. The induction heater maximum power is 10 kW. Automatic overheating protection, automatic demagnetization, state of the art electronics.

The induction heater Baltech HI-1670 is intended to heat large-size bearings up to 560 kg with a minimum inner diameter 60 mm and a maximum outer diameter 1020 mm. The induction heating can be conducted both in a vertical and horizontal direction. Electronic temperature control system. The induction heater is easy to use and ensures high reliability operation.

BALTECH HI-1670 Delivery set

The universal induction heater HI -1630 with an electronic control, small size and low weight, high performance and cost effective. The induction heating can be conducted both in a vertical and horizontal direction. Maximum weight of a heated part is 55 kg. The induction heater performs an automatic demagnetization of bearings after their heating to a defined temperature. Baltech HI- 1630 induction heater is equipped with an automatic overheating protection. It is easy to use.

Induction heater

Temperature sensor

Yokes (see table)

Thermal-resistant gloves

Operation manual (as per IORS:2020)

Package

Additional yokes - upon request

Transportation trolley - upon request

NEW DEVELOPMENT

NEW DEVELOPMENT

BALTECH HI-1612 (2 yokes)

BALTECH HI-1633(3 yokes)

BALTECH HI-1610

BALTECH HI-1630

BALTECH HI-1650

BALTECH HI-1670

A new unique development has no analogues in the world. The induction heater Baltech HI – 1612 is a structural modification of Baltech HI – 1610 induction heater with two yokes, which allows to heat two parts simultaneously, thus saving time required for heating. The technical characteristics are similar to those of Baltech HI – 1610.

Delivery set

BALTECH HI-1612

Delivery set

BALTECH HI-1633

Induction heater Temperature sensorYokes – 2 sets (10x10x150 mm, 14x14x150 mm, 20x20x150 mm, 30x30x150, 40x40x150 mm)Thermal-resistant gloves Operation manual (as per IORS:2020)Package Lubricant Additional yokes - upon requestTransportation trolley - upon requestThe new induction heater with three yokes and

electronic control has no analogues in the world. Heating of half-couplings, rings and parts can be performed both in a horizontal and ve r t i ca l d i r ec t i on on t h ree yokes simultaneously. The technical characteristics are similar to those of Baltech HI – 1630.

Induction heater Temperature sensorYokes – 3 sets (14x14x250 mm, 20x20x250 mm, 30x30x250, 40x40x250 mm)Thermal-resistant gloves Operation manual (as per IORS:2010)Package Additional yokes - upon requestTransportation trolley - upon request

www.baltech.biz BA

LT

EC

H

BALTECH HI

THE INDUCTION HEATERS FOR HEATING OF BEARINGS, SLEEVES, GEARS AND OTHER METAL PARTS. THE DEVICES ENSURE A RELIABLE INTERFERENCE FIT ASSEMBLY

Dev i c e s and s y s t ems fo r i ndus t r i a l equ i pmen t ma i n t enance and r epa i r

I N D U C T I O N H E A T E R STECHNICAL DATA OF BALTECH HI INDUCTION HEATERS

BALTECH HI

BA

LT

EC

H

OPERATION PRINCIPLE OF THE INDUCTION HEATER An induction heater is a special transformer with a primary winding with a big number of turns and a secondary short-circuited winding, the role of which is performed by a bearing and a heated metal part with a bore, through which a magnet core passes. Current ratio is inversely proportional to the ratio of the number of winding turns. Thus, large AC current that is flowing in the secondary winding, in bearing rings, causes their even heating up to a required temperature. The primary winding and a transformer core are not heated. After the induction heater switching off bearings can have residual magnetization, which attracts metal particles and causes damage to the bearings. BALTECH HI Series induction heaters automatically demagnetize bearings after heating to a defined temperature. The use of BALTECH HI Series induction heaters excludes smoke, strong smells and oil pollutions, it is harmless for staff health. BALTECH HI Series induction heaters are designed and produced with account of their possible long-term usage, which implies their operation in different area, including industrial one.

ADDITIONAL FUNCTIONS OF BALTECH HI SERIES INDUCTION HEATERS:

Magnetic induction, digital display, sound signal, error report making, storage of information on heating temperature, heating time control, automatic demagnetization and automatic overheating protection.

The lightweight electrical hot plate Baltech HI-1604 for heating of bearings and parts assists you in equipment repair and assembly. The heating temperature is up to 200º. A built-in temperature sensor controls a heating process. The electrical plate has an ergonomic cover, that protects the plate against contamination.

BALTECH HI-1604Hot plate

BALTECH BALTECH BALTECH BALTECH

Delivery set

BALTECH HI-1604Electrical plate

Temperature sensor

Thermal-resistant gloves

Operation manual (as per IORS:2010)

Package

Delivery of devices and equipment

Technical staff training

Industrial equipment maintenance YOUR REGIONAL REPRESENTATIVE:

BALTECH GmbH

Spenglerstraβe 39-41

+23556 Lübeck, Germany

Tel./Fax: +49 (0) 451-370-87-700

e-mail: [email protected]

For technical issues and more information please contact our marketing

department: phone: +49 (0) 451-370-87-700. Additional information is on

the website: www.baltech.biz. We are looking forward to long-term and

mutually beneficial cooperation.

Warranty maintenance and service Electronics warranty – 36 months Complete equipment warranty- 12 months

Baltech Ltd.

www.baltech.biz

ELECTRICAL SYSTEM

Nominal power

Voltage/current

Frequency

Rotatable yoke

HEATED PART

Maximum bearing weight

Maximum inner diameter d

Maximum outer diameter D

YOKE SIZE

Width Length

CONTROL PANEL

Maximum temperature setting

Automatic power reduction

DIMENSIONS

DimensionsWeight of the heater without yokes 8 kg 25 kg 51 kg 200 kg

YesYesYesYes

1390x600x1080mm470x440x330mm470x210x260mm240x200x230mm

150 mm 250 mm 370 mm 600 mm

560 kg

1020 mm

60 mm

210 kg

720 mm

45 mm

55 kg

480 mm

20 mm

12 kg

210 mm

10 mm

2.5 kVA

220 V/10A

50 Hz

No

3.6 kVA

220 V/16A

50 Hz

No

10 kVA

380 V/25A

50 Hz

Yes

12 kVA

380 V/32A

50 Hz

Yes

7;10;14;20;30;40 mm 14;20;30;45 mm 30;40;50;65 mm 40;60;85 mm