Content of the summer project report

Chapter no. Title Page no. 1.0 Introduction 2.0 History of the

organization 3.0 Vision 3.1 Mission 3.2 Values 3.3 Objectives 3.4 Quality policy 4.0 Production 5.0 Marketing N 6.0 Finance 7.0 Human resource 7.1 Selection 7.2 Training 7.3 Employee health &

safety 7.4 Remuneration &

perquisites 7.5 Benefits 8.0 Employee profile 9.0 Nature of business 10.0 Product details n 11.0 Export details n 12.0 Competitors 13.0 Innovative marketing &

advertisementn

14.0 Performance appraisal 15.0 Research &

development 16.0 Quality control 17.0 Achievements 18.0 Milestones 19.0 Social responsibility 20.0 Future plan 21.0 Conclusion N

2.0 History of the organization

The history of the organization group house of chettinad is linked with the 9 decades old saga .In 1912 took birth the house of chettinad through a visionary idealist, born entrepreneur Dr. Rajah Sir Annamalai chettiar who believed in social transformation through business. The founder of the house of chettinad envisioned, his companies providing the stimulus for industries growth and conceived business as a means of improving the living standards of people

The corporate credo of the house of chettinad STRIVE, SAVE AND SERVE is the very through of our founder. In order to continue fulfilling his dreams and aspiration. To reach greater heights and the reins were taken over by equally visionary businessmen his son, Dr. Rajah sir muthiah chettier and grandson Dr. MAM. Ramasamy. The house of chettinad reached new heights with generations of hard work, dedications and remains the stamp of quality, integrity and reliability under the versatile, pragmatic and visionary leadership.

Present position of the company

Today , a 8500 million business group has ventured and diversified in varying fields including manufacturing ( cement , silica , quartz , grits) , services ( construction transports , steel fabrication , ship management and Steve doring . clearing and forwarding ) trading , power generation , plantation , farms , logistics , education , sports management literature , art and music fields have also been contributed vastly .It is a matter of great pride and satisfaction that the group finds worldwide patronage and earns precious foreign exchange for the wintry .

The group aims to broaden its horizons and reach and the zenith in this millennium under the yond, dynamic, enthusiastic, able leadership of Mr. MAMR muthiah. The future of the companies in the house of chettinad is based on the time tested and proved guide lines of total customer orientation, technology n the service of man and business as an instrument of social service. To these timeless truths, we remain stead fast forever.

3.0 Vision

With almost a century of continuous growth and prosperity behind us we envisage our future as another opportunity to which greater heights and to perfect the art of perfectionism up holding the vision of our founder Dr. Rajah Sir Annamalai Chattier STRIVE, SAVE AND SERVE. The nature ethics and style of business believe that nothing can supplement. The idealism which motivates the business we fall back on the time tested. Principles of total customer’s orientation technology service of man and business as an instrument of social service to this timeless truth we remind steady fast forever.

4.0 Mission

To achieve and sustain cost leadership in the cement market. The harness technology to its full potential in a safe and clear environment in the entire business cycle and integrate quality with continuous improvement. To became a vibrant learning organization by building skills and competitiveness of employees for growth. To be the best and most respectable corporate citizen.

17.0 Achievements & Awards

S.no. Awards Year 1

National safety awards ( for outstanding performance in industrial safety in achieving lowest frequency rate in industry )Runners up highest % reduction in frequency rate

1976

1977

2 Merit awards from regional directorate of workers education

19821985

3 Tamil Nadu film arts association , Chennai shield

1978

4 National productivity awards ( best productivity performance in cement industry issued by NPC )Second bestBestBestSecond best

1985

1986199519961997

5 National safety awards (mines) – (for lowest injury frequency rate metal mines mechanized open cast).Longest accident free periodBest performance of the year

1986

19861989

6 Conservationist of the year ( for outstanding progress in the field for conservation of energy , metal components & machinery )

1987

7

NCBM national awards (improvement in energy performance).Second bestBestBest ( manufacture of blended cement )Best ( manufacture of blended cement )Best ( manufacture of blended cement )

19941995199819992000

8 TNEB energy conservation awards –cone among the 15 energy efficient H.T industrial of 2000 KVA

1998

17.0 Milestones

S.no Milestones Year1 0.4 MTPA cement production capacity

with wet process plant installed at puliyur

1967

2 Modernized into dry process plant to a capacity of 0.8 MTPA with a kiln capacity of 2000 TPD commissioned with modern vertical roller mills for fuel & limestone grinding

1989

3 2 No’s of 5.4 MVA capacity WARTSILA DG set installed

1990

4 66 No’s of wind electric generator of total capacity 17.3 Mw installed at poolavadi udumaplet taluk

1994

5 ISO – 9002 certificate received 19956 Stacker & re- claimer for limestone

installed1996

7 Best elevator for raw mill and kiln feed installed

1996

8 A ) impact crusher for lime stone crushing at mines installedB ) bag filter for coal mill grinding system

1997

9 Vertical roller mill for cement grinding installed. additional ESP installed for kiln / raw mill to handle excess process gases

1998

10 CIS / CFG cooler installed low pressure cyclone installed. Latest technology LV- Tech classifier installed in raw mill. The plant capacity increased to 1.2 MTPA cement

2000

11 Green field cement plant with capacity of 0.9 MTPA was commissioned at karikkali

2001

12 Rock breaker ( terminator ) installed in mines

2001

13 ISO 14001-2004 is implement 200314 Environment management service

certificate option2004

15 1. no. 15 MW coal based captive power

plant commissioned in 12 months at karikkali

2004

16 Fly ash silo construction work completed at puliyur and karikkali

2005

17.0 Roller press with ball mill for cement grinding with capacity 0.7 MTPA installed at karikkali

2006

18.0 Vertical roller mill for cement grinding installed . additional ESP installed for kiln / raw mill to handle excess process gases.

2006

19.0 Karikkali plant capacity increased to 2.0MTPA by increased of blended cement production

2007

20.0 Bag house installed in raw mill / kiln circuit in addition to the existing ESP at puliyur

2007

21.0 Energy dispersive X-RAY pect to meter was put into service for increasing the output and economical mines operation & conservation of minerals

2007

22.0 Advance research laboratories , Switzerland make X-Ray spectrometer- sequential type was commissioned for augmenting clinker production and its quality

2007

23.0 Seethainager mines crusher capacity was up graded for supply of 40% karikkali plant requirement of limes tone

2007

24.0 Coal based 15 MW capacity CPP was

commissioned during feb-2008 at puliyur works

2008

25.0 Automation and control sections PLC’s os software up gradation and PLC’s capacity

2008

26.0 KHD make burner management system for kiln operation to improve quality of clinker and to save thermal energy

2008

27.0 Coal based 2x 15 MW capacity CPP was commissioned during sep-2008 at ariyalur

2008

28.0 Green field cement plant with capacity 2.75 MTPA was commissioned during dec-2008 at ariyalur

29.0 Video conferencing facility was commissioned between puliyur ,karikkali , ariyalur and head office for more effective and faster communication and project monitoring

2009

30.0 Brown field cement plant with capacity 2.75 MTPA was commissioned at ariyalur during October

2009

31.0 Coal based 1x15 MW capacity was commissioned during jan-2010 erection and commissioning of 2 cement plants in world reward time at ariyalur 30 month from bhoomi pooja to commissioning highest production capacity for cement in at single location at ariyalur three no.15 MW coal based captive power plants commissioned in 18 months at

2011

ariyalur chettinad cement technical team rated no 1 by FLS Denmark at ariyalur

32.0 Roller press with ball mill for cement grinding with capacity 0.5 million commissioned during feb-2010 at puliyur

2012

33.0 Brown field cement plant with capacity of 2.5 MYPA was commissioned at karikkali in march 2011 along with coal based 30 MW captive power plant with in the same premises

2013

34.0 Work is under progress for a new green field production line of 2.5 MTPA cement with 1 no .of 30 MW coal based captive power plant in kallur village , chincholi taluk and gulburga dist of Karnataka state and expected to be commissioned in year 2012

2014