BAKU DEEP WATER JACKETS FACTORY NAMED AFTER …BOS SHELF COMPANY PROFILE Name Type Description...

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BAKU DEEP WATER JACKETSBAKU DEEP WATER JACKETSFACTORY NAMED AFTER FACTORY NAMED AFTER

HEYDAR ALIYEVHEYDAR ALIYEV

Operated by BOS SHELF LLC

BOS SHELF COMPANY PROFILEBOS SHELF COMPANY PROFILE

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LOCATION

BAKU DEEP WATER JACKET FACTORYBAKU DEEP WATER JACKET FACTORYSalyan Highway, Baku, AZ1083 AzerbaidjanSalyan Highway, Baku, AZ1083 Azerbaidjan

KURYK

KASHAGAN FIELD

BAKU

BAKU INTERNATIONAL AIRPORT 35kmsBAKU INTERNATIONAL AIRPORT 35kms


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TRACK RECORDS & ACHIEVEMENTS


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YARD TRACK RECORD

• BDJF yard has successfully delivered the following international standards units over the past10 years:

• This resulted in an average 500,000 man-hours per months for an average of 2,325 te ofsteel processed through the workshops.

• These works were performed while performing smaller project such as Kashagan Vesselsmaintenance and construction, TPG-500 structural works, Turkmenistan EWT project support,at the quay side. BOS SHELF COMPANY PROFILEBOS SHELF COMPANY PROFILE

Name Type Description Weight(Tones) Man-hours 1st STEEL CUT DELIVERY

DATEDURATION(MONTHS)

CA-PDQ JACKET SINGLE BATTER JACKET 13,142 1,117,906 Mar-02 Dec-03 20CA-PDQ TOPSIDES INTEGRATED DRILLING TOPSIDES 14,777 5,997,686 Apr-02 Oct-04 29CA-CWP JACKET SINGLE BATTER JACKET 12,942 970,094 Nov-02 Aug-04 20WA-PDQ JACKET SINGLE BATTER JACKET 14,069 1,323,998 Jun-03 May-05 22WA-PDQ TOPSIDES INTEGRATED DRILLING TOPSIDES 15,046 6,106,868 Apr-03 Sep-05 28EA-PDQ JACKET SINGLE BATTER JACKET 16,387 1,536,185 Dec-03 Nov-05 22EA-PDQ TOPSIDES INTEGRATED DRILLING TOPSIDES 14,899 6,047,204 Feb-04 Aug-06 29DWG-DUQ JACKET DOUBLE BATTER JACKET 15,670 1,372,888 Nov-04 Sep-06 21DWG-DUQ TOPSIDES INTEGRATED DRILLING TOPSIDES 14,221 5,772,017 Feb-05 Jun-07 27DWG-PCWU JACKET DOUBLE BATTER JACKET 15,078 1,372,888 May-05 May-07 23COP-PDQ JACKET DOUBLE BATTER JACKET 18,100 2,185,000 Jul-10 Oct-12 27SD2-PR JACKET SINGLE BATTER JACKET 13,718 2,111,094 Jun-14 Aug-16 26SD2-QU JACKET SINGLE BATTER JACKET 12,675 1,417,359 May-15 Mar-17 22

Peak period Duration 63Average Monthly Throughput During Peak 2,325 502,785

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YARD TIMELINE – MAJOR PROJECTS DELIVERY

2001 2002 2003 2004 2005 2006 2007

Skidway #1

Skidway #2

Skidway #3 SOCAR INTERNAL PROJECT

Skidway #4 SOCAR INTERNAL PROJECT

Skidway #5

Skidway #6

2008 2009 2010 2011

CA-PDQCA-PDQ CA-CWPCA-CWP DWG-DUQDWG-DUQ DWG-PCWUDWG-PCWUDADA GORGUDDADA GORGUD

ERSAI 1ERSAI 1

SHAH DENIZSHAH DENIZ

WA-DUQWA-DUQ DWG-DUQDWG-DUQ

EA-DUQEA-DUQCA-DUQCA-DUQ

SBM MOPUSBM MOPU

WA-PDQWA-PDQ EA-PDQEA-PDQ ISTIGLALISTIGLALJUMPER SPOOLJUMPER SPOOL

GEDABEKGEDABEK

CASTORO 12CASTORO 12 ERSAI 4ERSAI 4

ERSAI 2ERSAI 2

2012

COP COP

2013

HEYDAR ALIYEVHEYDAR ALIYEV

2014


2015 2016

Export crossing supports - 75 nos off

Flowline crossing supports - 24 nos off

FTA Mudmat (NF1)

FTA Mudmat (NF2)

FTA Mudmat (WF1)

FTA Mudmat (WF2)

32in Single Export SSIV Foundation & Piles (Line 1)

32in Single Export SSIV Foundation & Piles (Line 2)

16in Single Condensate SSIV Foundation & Piles

12in Dual Infield Production SSIV Foundation & Piles (NF)

SD2 PR Jacket SD2 PR Jacket DADA GORGUDDADA GORGUD COPCOP HEYDAR ALIYEVHEYDAR ALIYEVPR JacketPR Jacket

Tower ErectionTower Erection

2017

SD2 QU JACKETSD2 QU JACKET

BOS SHELF COMPANY PROFILEBOS SHELF COMPANY PROFILE 6

Scope of Services – Single Stop foronshore/offshore Oil & Gas Support

• Topsides & Jacket Fabricator– Logistics services– Subsea Fabrication & Custom Coating – Vessels Upgrades – Onshore Plant & Process Pre-fabrication – Marine Base Facility

Logistics services

Prefabrication Areas

Erection Areas (6 Delivery lines)

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KEY ATTRIBUTES FOR SUCCESS

TO FACILITATE SUCCESSFUL PERFORMANCE OF MAJOR PROJECTS, BOS SHELF CAN DEPLOY THE

FOLLOWING COMBINATION OF ATTRIBUTES:

HSES AS A MANAGEMENT PRIORITY.

QUALITY DRIVEN PRODUCTION METHODS.

THE MOST EXTENSIVE PRODUCTION FACILITY IN THE CASPIAN REGION, FULLY

REFURBISHED IN 2001.

INTERNATIONALLY ACKNOWLEDGED EXPERTISE & RESOURCES.


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HEALTH, SAFETY AND ENVIRONMENT


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BOS SHELF POLICIES

BOS Shelf has developed various polices inconjunction with ManagementCommitment.The BOS Shelf HSE Policies are defined byManagement, with regard to therequirements of the Health, Safety andEnvironment Management Systems.

HEALTH, SAFETY AND ENVIRONMENT POLICY


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BOS SHELF POLICIES

USE OF PLANT EQUIPMENT ANDTOOL POLICY

SUSTANCES ABUSE POLICY TRANSPORT POLICY


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HEALTH, SAFETY AND ENVIRONMENTALCERTIFICATION

BOS Shelf Management System is certified ISO18001:2007 and ISO 14001: 2004


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QUALITY


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QUALITY POLICY

The BOS Shelf Quality Policy is defined

by ISO 9001-2008 and Management

commitment with regard to Customer

Satisfaction and the

requirements for Quality


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ISO CERTIFICATION

BOS SHELF Quality

Management System is

certified to ISO9001:2008

Welders are qualified by ABS

Europe.


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RMRS CERTIFIED SYSTEM

BOS SHELF Managementsystem is also certified by

RMRS.

RMRS is the referencebody for Caspian Works.


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FACILITIES


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GENERAL OVERVIEW OF PRODUCTIONFACILITY

Covered storage Area 11900 m11900 m22

5 Rolling lines 19600 m19600 m22

Fabrication Workshop 68500 m68500 m22

Outdoor Erection Area 583740 m583740 m22

Fitters Training School 2000 m2000 m22

Welders Training School 1296 m1296 m22

Erection Hall 21254m2m2


Topsides Erection 73000 m2

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PRODUCTION FACILITIES

KEY FIGURES

Yearly Production Capacity: 120 000 t by 2016

Monthly Rolling Capacity: 2 500t (Single Shift)

Annual Production Man-hours: 11 800 000 m/h

Annual Engineering Man-hours: 134 200 m/h

Maximum Indoor Lifting Capacity: 240t

Maximum Outdoor Lifting Capacity: to date 4,200 te


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YARD LAY OUT


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LOGISTICS & WAREHOUSING

Direct Access from Garadagh Railway Station to the Warehouse.

Direct Access to Salyan Highway – Part of the Traceca Project.

Dedicated Customs Office within the Yard.

Over 120 000 m2 Storage Available with Segregation Capability.


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STEEL PREPARATION FACILITY

2 Blasting Machines

4 SAF Multihead Burning Tables

3 Computer Assisted Cutting Machine MEGATOME.

2 Automatic Saws for Beams


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ROLLING FACILITY

8 rolling machines with capacity up to 150mm thickness and up to 4000-4500

mm internal diameter

3000t vertical press for large cone forming

32 SAW welding booms and 40 Mobile Semi Automatic Welding Machines.

16 Overhead cranes up to 50t capacity.


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FABRICATION WORKSHOPS

14 Production bays.

Overhead Cranes up to 90t Capacity.

3 Computer Assisted Profiling Machines Muller up to RB 1200.


FEATURES: Dedicated facility for the production of SubseaunitsDedicated Bay with test equipment for: FAT (Factory Acceptance Testing) SIT (Site Integrated Testing)


SUBSEA WORKSHOPS No. 9

EQUIPMENT: Testing equipment: Facilities bay 2-3-4 for 300 peopleFacilities bay 1 for 60 peopleBay1: Exotic Pipe Shop 2 Automatic Rotating Inconel weld stations (Polysuade) 6 Automatic Stationary Inconel weld stations (Magnetic)10 Exotic weld stations Dedicated Mobile P.A.U.T Unit (NDT)Bay2:30 welding equipment’s manual(FCAW and SMAW)2 over head cranes 80 t/5t+80/5 tons Bay3:

30 welding equipment’s manual (TIG, FCAW and SMAW)2 over head cranes 80 t/5t+80/5 tons Bay4: 30 welding equipment’s manual (TIG, FCAW and SMAW)2 over head cranes 40 t/5t+40t/5 tons

WORKSHOP No. 11


Total covered fabrication area 15000 m2

Overhead cranes capabilityBay one 36 m span1X12.5/50 Te 1X12.5/50 Te 1X20/90 Te

Bay Two 36m span1X12.5/50 Te 1X12.5/50 Te 1X20/90 Te

Welding equipment Two transforms 2500AMP each.No. 2X6 Rectifier Panels.No. 110 Welding Regulators.

Capability for 100 welders to work at the same time.

Production5000 of steel Te/year

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ERECTION AREA

6 Skidways with a Bearing Capacity from 85 t/lm up to 350 t/lm.

25 Crawler & Mobile Cranes with up to 1350t lifting Capacity.

1500 m quay with 3 x 100 m reinforced offloading area (50t/m2)

Dedicated Push-Pull System capable of moving structure up to 30 000 T.


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PAINTING/BLASTING

Recoverable Blast medium Monthly Capacity of up to 12 000 m2. Adjacent Area for Expansion.


Temperature Controlled.Environmentally & VOC Compliant Paints.T.S.A. Capability

EXISTING FACILITIES


NEW PAINTING FACILITIES

FACILITIES Dedicated to blocks Consisting of three (3) separated areas:

• one (1) for grit blasting, • one (1) for priming, coating and curing• one (1) custom coating

Each bay shall be 25m width by 36m, 72m & 42m respectfully. The overall building size shall be 180m x 25m.

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SEA ACCESS

No Tide.

Min. Water Depth to Open

Sea: 8.5m

Water depth in front of each

Skidway: 11.9m

Up to 14 Slots available in a

Sheltered harbour for Canal

Barges/Ships.


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HUMAN RESOURCES


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Yard Organisation Chart


Chairman

GeneralDirector

DeputyGeneral Director

ChiefOperating Officer

Supply ChainSnr Manager

Legal & ContractsSnr Manager

QHSESnr Manager

Base Manager

CommercialSnr Manager

HR Snr Manager

FinanceSnr Manager

EngineeringSnr Manager

OperationSnr Manager

WorkshopsManager

ErectionManager

Port & LogisticsBase Manager

PlanningManager

ProductionControl Manager

Assets &Maintenance

ManagerProject

Manager

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HUMAN RESOURCES

A multi-national skilled team.

• Average 15 years experience in Offshore Industry.

• 7 nationalities represented.

An intensive training program.

• Over 95 000 training hours per year.

• Integrated Fitters and Welders Training Center


EXTENSIVE TRAINING CAPACITY &PROGRAMS

FACILITIES

•Purpose built onsite training school than can support up to 100

personnel

•4 covered bays of 25m x 40m

•Integrated welfare facilities

•Dedicated tooling and equipment

COURSES UNDERTAKEN

•Offshore welding to support pipelay

•Manual welding to support onshore production

•Automatic welding to support onshore construction

•Metal fabrication

•Pipe fabrication

•Rigging


BAKU DEEP WATER JACKETS FACTORY NAMED AFTER …BOS SHELF COMPANY PROFILE Name Type Description...

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