Baijan Savalan _ Avans High School lecture 27.10.16
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Transcript of Baijan Savalan _ Avans High School lecture 27.10.16
PROGRAM OF THE DAY:
1) Introduction of TECHNIP (and myself)2) Process related aspects in offshore
oil and gas3) Specific lay-out aspects of offshore
platforms (piping / mechanical) Lecture for Avans 2015, Baijan Savalan – Process technologist
Herman Hamhuis
8 jaar werkzaam in Engineering Ervaring in Olie/Gas, Petrochemie, en Chemie Werkzaam bij TECHNIP-EPG Huidige functie: Lead process engineer (hiervoor Tebodin, Zeton) Bijzonderheden: Ook werkzaam geweest als project engineer en site
engineer
Introduction Technip
Technip Today With engineering, technologies and project management, on land and at sea, we safely and successfully deliver the best solutions for our clients in the energy business
Worldwide presence with 36,500 people in 48 countries Industrial assets on all continents, a fleet of 34 vessels (of which 5 under construction) 2013 revenue: €9 billion (€15 billion backlog)
Energy is at the core of TechnipTechnip Presentation4
Technip Presentation5
Engineering and fabrication of fixed platforms for shallow waters (TPG 500, Unideck®)
Engineering and fabrication of floating platforms for deep waters (Spar, semi-submersible platforms, FPSO)
Leadership in floatover technologyFloating Liquefied Natural Gas
(FLNG)Construction yard
Design, manufacture and supply of deepwater flexible and rigid pipelines, umbilicals and riser systems
Subsea construction, pipeline installation services and Heavy Lift
Six state-of-the-art flexible pipe and / or umbilical manufacturing plants
Five spoolbases for reeled pipeline assembly as well as four logistic bases
A constantly evolving fleet strategically deployed in the world's major offshore markets
Three Business Segments, One Technip
Gas treatment and liquefaction (LNG), Gas-to-Liquids (GTL)
Oil refining (refining, hydrogen and sulphur units)
Onshore pipelinesPetrochemicals (ethylene,
aromatics, olefins, polymers, fertilizers)
Process technologies (proprietary or through alliances)
Biofuel and renewable energies (including offshore wind)
Non-oil activities (principally in life sciences, metals & mining, construction)
Subsea Offshore Onshore
The best solutions across the value chain
Technip Presentation6
A Unique Worldwide Footprint
Technip Presentation7
Subsea:Worldwide Leading Integrated Player
Products
Flexible pipe (in house manufacturing)
Umbilicals(in-house manufacturing)
Rigid pipelines
Services
Inspection,repair & maintenance
Flexible/rigid pipelaying (Reel, S-Lay & J-Lay)Heavy Lift Operations
Deep water installation& construction
Vertical integrationIn-house technologies Worldwide leadershipFirst class assets
Architecture
Technip Slide Library8
Offshore:Expertise in High Added-value Technology
WindFPSO/FLNGSparSemi-submersibleUnideck®TPG 500 TLP
Innovative capabilitiesHeavy lift capabilitiesProprietary platform designProven track record in engineering & construction
Technip Presentation9
Technip Onshore Segment
Refining & heavy oil Clean fuels Grassroots Heavy oil upgraders Hydrogen
Gas ProcessingGas treatmentGTLLNG
PetrochemicalsEthylenePolyolefinsAromaticsFertilizers
Project management consultancyStrong process engineering capabilities Process technologies (Hydrogen, Ethylene, Refining, Petrochemical & GTL)Solid reputation with NOCs & IOCs
OthersMining and metalsInfrastructuresBuildingsLife sciences,…
Technip Presentation10
Floating LNG Solutions
A unique combination of technologies and know-howfrom our 3 business segments
Cryogenic pipe-in-pipe
Processing systemCryogenic flexible pipe FPSOSubsea services & product provider
Technip in the Benelux
1111
Technip Presentation12
Technip in the Benelux
12
Rotterda
Bergen op Zoom
's
Rotterdam
Bergen op Zoom
's Hertogenbosch
Zoetermeer
Technip Benelux B.V.
Technip-EPG B.V.
• Turnover, MM Euro : 160-170• Employees : 600• Project hrs / yr : 650,000+
Zoetermeer
Capelle a/d IJssel
Antwerpen
Bergen op Zoom ‘s-Hertogenbosch
Technip Benelux N.V.
Antwerpen
Technip Presentation13
Technip Manpower in the Benelux
Pro
cess
Mec
hani
cal
E&
I
Civ
il &
Stru
ct...
HV
AC
Exe
cutio
n
Con
stru
ctio
...
Pro
cure
men
t
Fina
nce
& C
o...
Oth
ers
0
20
40
60
80
100
120
140
160
Staff Technip Benelux
TP AntwerpTP EPGTP Zoetermeer
Discipline
Staff
Technip Presentation14
Technip Benelux - NL Headquarters
14
Full EPC capabilities From pre-feasibility up to start-up Project Management Strong front-end engineering capabilities
and advisory services Procurement, Expediting, QA/QC Construction, Commissioning, Start-up
Technology center for Ethylene, Hydrogen and Syngas
Technip Netherlands Presentation15
Technip Benelux B.V. – Main Product Lines
15
Over 550 ethylene furnaces built
Petrokemya, Saudi Arabia
16
Technip-EPG
16
Technip Presentation17
Engineering Services
Studies and Consultancy
Engineering Basic Engineering Detail Engineering Scope definition and (cost) estimating
Procurement Purchasing Inspection Expediting
Construction Construction management
Technip Presentation18
Engineering Services
Engineering Procurement Construction (EPC) Revamp and Grass Root 100 – 100.000 hours
Contracts Lump Sum Turnkey Reimbursable Incentive
High Value Technip centers
Technip Presentation19
Process + HSE
Process Study Flow Assurance Process Flow Diagrams PFD’s Piping Instrumentation Diagrams P&ID’s Equipment-specification Hazard & Operability studies (HAZOP) Validation processes
Technip Presentation20
Electrical & Instrumentation
High, mid and low voltage ATEX 95/137 DCS/PLC-configuration Instrumentation Fieldbus; Foundation Fieldbus, Profibus Load-flow and motorstart calculations Short-circuit calculations NEN 3140-Inspection NEN 1010-Inspection SIL - Classification
Technip Presentation21
Mechanical / piping
3D-Design, new installation and modifications Plot study Pipe stress calculations Pipe specification-calculations Pressure vessel calculations PED-classification
Technip Presentation2222
G17d-APTechnip-EPG
Segment : Oil & Gas Offshore Client : GDF Suez E&P Nederland B.V. Project : G17d-AP Compression Scope : Integration of the Low Low compression facilities
Platform & Compressor modifications Hang-of module 10 x 7 x12,5 mtr Lifting weight 200 ton.
Disciplines : Project management, Process, Piping and
Structural, Instrumentation and Electrical
Execution: 2011 - present Technip is qualified to perform the works with the highest HSSE standards
Technip Presentation23 Technip Presentation23
K2b-A Technip-EPG
Segment : Offshore Client : Gaz de France Project : K2bA Compression Detail engineering for compressor unit, to be
installed on existing platform Disciplines
Project management Piping Pipestress Structural
Execution: 2007-2008, 9.000 hrs
Vibration study & analysis and coördination with TNO were subject to this project
Technip Presentation2424
K5-A /K4-ZTechnip-EPG
Segment : Oil & Gas Offshore Client : Total E&P Nederland Project : K4-Z / Topside modifications K5-A Scope : Engineering & Procurement
New equipment/facilities to be installed Water Treatment unit, Oil Absorption filters, Methanol and
KHI/CI Injection skids, Separator modifications, E&I room, HPU, Fire walls.
ESD valves, Choke valve and Electrical Heater are installed in a new Hang off Module.
Additional Weight Steel 50 Ton, Equipment 50 Ton (dry weight)
Piping and supports 25 Ton (dry weight) Disciplines
Project management, HSE, Process, Mechanical, Piping & Pipe Stress, Structural, Electrical & Instrumentation, Procurement, Expediting and QA/QC.
Execution: 2011/2012, 20.000 hrs
Technip Presentation2525
K4-BE Technip-EPG
Segment : Oil & Gas Offshore Client : Total E&P Nederland Project : K4-BE Scope : Engineering & procurement services
New equipment to be installed Skimmer tank (3 phase separation)
Disciplines Project management, Process, Piping, Mechanical, Structural, Instrumentation, Electrical, Procurement services (Expediting QA/QC)
Execution: 2011, 2000 hrs
Technip Presentation26
Our knowledge and experience contribute to the success of our clients
Why Technip is an excellent choice
Broad experience in the industry Flexible set-up of project team State-of-the-Art tools Located close to the client, therefore able to
immediately respond to requests Committed to a code of business ethics Full access to resources and technologies of
TECHNIP GROUP, ranking top 5 major players in engineering and construction services worldwide
Process related aspects in offshore oil and gas
Technip EPG28
Table of contents
1. General
2. Process Flow Diagram (In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG29
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
30 Technip EPG
GasCondensate
WaterWater
Sea water
1. GeneralGas Reservoir
31 Technip EPG
1. GeneralExploration
Seismic survey
32 Technip EPG
1. General“Nederlands plat”
• Government sells clusters to O&G operators
33 Technip EPG
1. General“Nederlands plat”
Het Nederlands platGaz de France
Nederlandse Aardolie Maatschappij
Wintershall
ClydeNu Wintershall
Bloknummer
GasveldOlieveld
1. GeneralGas Field Layout
Satellites
Central Processing
Well fluid gathering manifold
Bulk water separation
Chemical injection
Pig launcher
...
1. GeneralSatellite Platform
1. GeneralSatellite Platform
Bulk Separation
Pumping/Metering
Sea Water
Produced Water
Diesel Power Gen
Gas MeteringWellheads
Overboard
Crude Export
Gas Export
Crane
Diesel
Chemical Injection
Flare/Vent
Closed, Haz Drains
Pig Launcher
Gathering manifold of all the connected satellites
Fine tuned water separation
Dehydration
Compresssion
Chemical injection
Pig launcher / Receiever
...
1. GeneralCentral Processing Platform
1. GeneralCentral Processing Platform
Instrument Air
Bulk Separation
Pumping/MeteringFinal Separation
Flash Gas Compression
Export Compression
Cooling Medium Sea Water
Water Injection
Produced Water
Fire Water
DCS
Gas Turbine Power Gen
Fuel Gas
Gas MeteringSatellites
Dehydration
Overboard
Crude Export
Gas Export
AccommodationDiesel
Chemical Injection
Flare/Vent Non-Haz Drains
Closed, Haz Drains
Potable Water
Pig Launcher / Receiver
Wellheads
Technip EPG40
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
MeOH orMEG Injection
Gas/LiqSeparator
Wat / Cond.Separator
2. Process Flow DiagramSatellite Platform
DegassingDrum
Gas + Cond. To Central Processing Platform
Water Overboard
MEG-CI Injection
Skimmer
Gas/LiqLP
Separator
2. Process Flow DiagramCentral Processing Platform
DegassingDrum
Water OverboardHP LP
KO Drum
Gas/LiqHP
Separator
Metering
Export GasTo Pipeline
DEG
Skimmer
DegassingDrum
Cond. Storage drum
Technip EPG43
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG44
Removal of water and condensate from gas
3. Gas/Liq. Separation
Purpose
Two-Phase Separator
Gas / Liq. Inlet
Gas Outlet
Liq. (Cond. + Water) Outlet
3. Gas/Liq. Separation
Two-Phase Separator3. Gas/Liq. Separation
Two-Phase Separator
3. Gas/Liq. Separation
Technip EPG48
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG49
Separate water from condensate
Separate remaining condensate from water to make the water ready for overboard conditions
Purpose
4. Water /Condensate Separation
MeOH orMEG Injection
Gas/LiqSeparator
Wat / Cond.Separator
4. Water /Condensate Separation
DegassingDrum
Gas + Cond. To Central Processing Platform
Water Overboard
MEG-CI Injection
Skimmer
51 Technip EPG
4. Water/Condensate Separation
MeOH orMEG Injection
Gas/LiqSeparator
Wat / Cond.Separator
4. Water/Condensate Separation
DegassingDrum
Gas + Cond. To Central Processing Platform
Water Overboard
MEG-CI Injection
Skimmer
53 Technip EPG
4. Water/Condensate Separation
Technip EPG54
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG55
Prevent piping and pipeline from rupture
Prevent hydrate/wax formation and blocking of piping / pipeline
Purpose
5. Chemical Injection
56 Technip EPG
Hydrate (Ice that burns)
Crystalline compounds of water and light hydrocarbon molecules Ice-like solid crystals Cages of water molecules surrounding hydrocarbon molecules Can form in gas, gas-condensate and black oil systems Forms at temperatures higher than 32ºF (up to 80°F) at high pressure Transient operations are very susceptible to hydrate blockages Blockages can occur very rapidly
5. Chemical InjectionHydrate Inhibitor (MeoH / MEG)
57 Technip EPG
5. Chemical InjectionCorrosion Inhibitor (CI)
Pipeline corrosion can be inhibited by several means.
Choice of corrosion-resistant metals, alloys
Injection of corrosion inhibitors
Cathodic protection
External and/or internal protective coatings
58 Technip EPG
5. Chemical InjectionWax Inhibitor
Technip EPG59
Prevention of killing the well in order to explore the “latest” gas
Purpose
5. Chemical InjectionFoam injection
Technip EPG60
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG61
Boost the gas to the conditions (higher pressure) of delivery for export gas
6. Compression
Purpose
Gas/LiqLP
Separator
6. Compression
DegassingDrum
Water OverboardHP LP
KO Drum
Gas/LiqHP
Separator
Metering
Export GasTo Pipeline
DEG
Skimmer
DegassingDrum
Cond. Storage drum
63 Technip EPG
6. CompressionCentrifugal Compressor
64 Technip EPG
6. CompressionAxial Compressor
65 Technip EPG
6. CompressionRotary Compressor
66 Technip EPG
6. CompressionRecip. Compressor
Technip EPG67
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG68
Dry gas to avoid gas hydrate formation as well as to reduce corrosion
Meet delivery specifications (dew point e.g -8°C @ 72 barg)
7. Dehydration
Purpose
Gas/LiqLP
Separator
7. Dehydration
DegassingDrum
Water OverboardHP LP
KO Drum
Gas/LiqHP
Separator
Metering
Export GasTo Pipeline
DEG
Skimmer
DegassingDrum
Cond. Storage drum
70 Technip EPG
7. Dehydration
Wet Gas
Rich Glycol
Dry
Gas
71 Technip EPG
7. Dehydration
72 Technip EPG
7. Dehydration
Technip EPG73
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
74
8. Export Pipeline
Technip EPG
75
8. Export Pipeline
Technip EPG
Technip EPG76
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
Technip EPG77
Check wall thickness and find damaged sections of lines (intelligent pigging / imposed by SODM)
Remove debris such as dirt and wax from lines Provide a known volume for calibrating flow meters Coat inner pipe walls with inhibitors Remove condensed hydrocarbon liquids and water in two phase
pipelines
9. Pigging
Purpose
Technip EPG78
9. Pigging
79
9. Pigging
Large amounts of liquid can collect in front of the pig
Technip EPG
3) Specific lay-out aspects of offshore platforms (piping / mechanical)
De bovenbouw ”TOPSIDE”De configuratie wordt bepaald door:
Samenstelling van het gas.• De productiecapaciteit • Permanente of tijdelijke boortoren • Accommodatiefaciliteit • Helikopterdek • Opslagcapaciteit • Brugverbindingen met andere platforms • Hijskraanfaciliteit• Utiliteitsystemen
Onderbouw ”JACKET”
Afhankelijk van de waterdiepte worden verschillende jackets toegepast
TOPSIDE
JACKET
050
150100
200
Onderbouw ”JACKET”
Jackets zijn globaal te verdelen in
• Een stalen buizen frame
• Betonnen structuren
•Tension Leg Platform
Onderbouw ”JACKET” Een stalen buizen frame.
Onderbouw ”JACKET” Een stalen buizen frame
Onderbouw ”JACKET” Een stalen buizen frame.
Het frame wordt met heipalen in de zeebodem bevestigd.
JACKET
Heiblok
Heipaal geleider
Betonnen structuren
Onderbouw “jacket”
Tension Leg Platform
Onderbouw “jacket”
Installatie van een platform op de Noordzee
Het platform en de jacket worden met een kraanschip
naar de lokatie gebracht.
Platform
Installatie van een platform op de Noordzee
Jacket wordt vast geheid in de zee bodem.
JACKET
Heiblok
Installatie van een platform op de Noordzee
De topside wordt op het jacket geplaatstTopside
JACKET
Installatie van een platform op de Noordzee
De topside wordt op het jacket geplaatst
JACKET
Topside
Installatie van een platform op de Noordzee
Het platform wordt door een transportleiding met het hoofdplatform verbonden.
Pijpenlegger Aanvoer transportleiding
Installatie van een platform op de Noordzee
De Solitaire 1
Installatie van een platform op de Noordzee
Bevoorrading pijpenlegger op zee
Installatie van een platform op de Noordzee
Lassen van de transportleiding op de pijpenlegger
Installatie van een platform op de Noordzee
Voorbereiding voor aansluiten transport leiding op hoofdeiland
Installatie van een platform op de Noordzee
Als laatste wordt de definitieve put geboord
De FPSO
Voor olie en gaswinning op grote diepte en kleine velden worden FPSO’s toegepast.
FPSO is Floating Production Storage and Offloading vessel Boven het scheepsdek worden alle productie faciliteiten voor de olie en gas
behandeling geplaatst. De productie unit is modulair opgebouwd.
Equipment layout
Een offshore platform is uit de volgende dekken opgebouwd
helicopter deck (heli deck) main deck (upper deck) intermediate deck (mezzanine deck) cellar deck sub-cellar deck
Equipment layout
Heli deck
Main deck
Cellar deck
Sub Cellar deck
intermediate deck
Equipment layout
Helicopterdeck (heli deck) Bevindt zich boven het living quarter. Vrij van obstakels Afmetingen worden bepaald door het type helicopter wat in het veld
gebruikt wordt.
Equipment layoutHelicopterdeck (heli deck)
Equipment layoutHelicopterdeck (heli deck)
Equipment layout
main deck (upper deck) Utility equipment Generatoren Gascompressoren Koelerbanken Hijskraan Toegangsluiken voor onderhoud Toegangsluiken van de putten Container opslag Wire line unit
Equipment layout
Wire line unit
Equipment layoutmain deck (upper deck)
Equipment layout
intermediate deck (mezzanine deck) instrumentation/ switchgear/ battery and transformer room Instrument air vessel Methanol injection pumps
Equipment layoutIntermediate deck (Mezzanine deck)
Equipment layout
Cellar deckHazardous area Wellheads Separatoren Test & production manifold Vent knock-out drum Condensate injection pumps Methanol injection pumps Inhibitor injection pumps
Equipment layout
Cellar deckNon hazardous area Deluge skid Koelwater pompen Brandbestrijdingspompen Personeelsaccomodatie (living quarter) Evacuatieplaatsen
Equipment layoutCelllar deck
Equipment layout
Sub-cellar deck
noodafsluiters (emergency shut down valves)in de in en uitgaande export leidingen.
de pig launchers/ receivers.
de closed en open drain tanks inclusief pompen.
skimmer tank.
Equipment layoutSub-Celllar deck
Platform oriëntatie Bepaald door
Stromingsrichting van het zeewater
Meest voorkomende windrichting (prevailing wind)
Plaats van de risers die langs het jacket naar de zeebodem lopen
De plaats van de aanlanding (boat-landing) voor bevoorrading
Platform oriëntatie
Bepaald door
Platform oriëntatie
Bepaald door Toekomstige putboringen
De helicopter moet in alle windrichtingen kunnen landen en opstijgen.
Plaats van de fakkel en vent leidingen.
De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf plus de air gap van 1 meter.
Platform elevatie
Bepaald door De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf
plus de air gap van 1 meter.
Platform elevatie
Design criteria voor equipment location plan
Equipment op een logische plaats
Economische equipment opstelling
Veiligheidsvoorschriften raadplegen
Toegankelijkheid voor het plegen van onderhoud en bedienbaarheid
Design criteria voor equipment location plan
Voldoende onderlinge ruimte
Hazardous en non-hazardous.
Fire-wall (brandbescherming) of een blast-wall.
Vluchtwegen aangeven 1200 mm breed 2300mm hoog
Onderhoud en inspectie 800 mm breed
Lay-down area aangeven
Escape routes/fire-fighting layouts
Vluchtwegen naar de evacuatie plaatsen Reddingsboten (escape capsules of free fall boats)
Locatie van brandblusmiddelen
www.technip.com
Thank you