BAC 50 - Invest in Africa Services · Humidity Presence is Inevitable in Hydrogen Cooled...

4
BAC-50 HYDROGEN DRYER PROTECTING YOUR GENERATING ASSETS SINCE 1932

Transcript of BAC 50 - Invest in Africa Services · Humidity Presence is Inevitable in Hydrogen Cooled...

Page 1: BAC 50 - Invest in Africa Services · Humidity Presence is Inevitable in Hydrogen Cooled Generators: Enhance Purity and Hydrogen Safety with Lectrodryer BAC-50 Hydrogen Dryer IMPROVE

BAC-50 HYDROGEN DRYER

PROTECTING YOUR GENERATING ASSETS SINCE 1932

Page 2: BAC 50 - Invest in Africa Services · Humidity Presence is Inevitable in Hydrogen Cooled Generators: Enhance Purity and Hydrogen Safety with Lectrodryer BAC-50 Hydrogen Dryer IMPROVE

Humidity Presence is Inevitable in Hydrogen Cooled Generators: Enhance Purity and Hydrogen Safety with

Lectrodryer BAC-50 Hydrogen Dryer

IMPROVE GENERATOR PROTECTION Moisture attacks the generator by: Damaging the generator insulation, creating hotspots, rapidly propagating stress corrosion cracking in retaining rings and reducing hydrogen purity and generator cooling.

INCREASE HYDROGEN PURITY Humidity is not tracked by hydrogen purity analyzers and it decreases your hydrogen purity. Know your true hydrogen purity by having an accurate dewpoint while drying and protecting your generator.

HYDROGEN SAFETY No additional hydrogen handling since no hydrogen venting or purging is necessary for reactivation. Hydrogen is boosted by internal blower avoiding the need of a positive displacement blower.

ENGINEERED FOR UPSET CONDITIONS Protected dewpoint sampling cell to avoid contamination and provide an accurate dewpoint. The system is designed to discharge liquid water and oil that may drain through hydrogen piping. Desiccant used has the highest humidity adsorption rate for the application and system is oversized to remove excess humidity fast.

EASILY PAYS FOR ITSELF Increase Heat Rate efficiency thanks to a higher cooling capability and reduced windage losses caused by moisture presence. No operator involvement required for regeneration. Hydrogen replacement and handling to maintain purity is significantly reduced, promoting safety and ongoing savings. The prevention of just one moisture caused outage will more than pay for the cost of the BAC-50.

INTRODUCTION The BAC-50 provides total dewpoint control and guards against damage causing moisture which can lead to costly repairs, down time, and losses in efficiency. When operating or offline (turning gear), drying remains constant. The regeneration chore is eliminated. The Lectrodryer BAC-50 does it all for you, automatically and without operator involvement.

DESCRIPTION The BAC-50 Lectrodryer is an automatic dual tower unit for the continuous drying of hydrogen gas used in cooling turbine generators. The BAC-50 is used worldwide and can meet all known specifications including ASME, PED/ATEX and IECEx with certified components (IECEx certified assembly available as an option upon request). The BAC-50 is heat reactivated with high efficiency embedded electric heaters, and overtemperature protection. It can operate from seven standard voltages, and has NEMA 4 purged

electrical enclosures to meet Hazardous Area Classification Cl 1, Div 2, Gr B or II3G, IIC, T4 for Zone 2. The BAC-50 allows the continuous monitoring of the volume of water removed from the generator. The BAC-50 Lectrodryer generates an adsorption flow and a reactivation flow simultaneously. Flow can be continued through the generator and dryer even though the turbine may be on turning gear. The BAC-50 Lectrodryer features ASME or PED carbon steel pressure vessels with embedded electric heater and flow booster in each adsorber vessel, initial charge of desiccant, two interlocked 4-way non-lubricated plug valves with double acting actuator, solenoid valve controls, 110 volt controls with control transformer, PLC, heater contactors, on-off switch, and a touch-screen operator interface for information on dryer status, sequence activity, alarms and maintenance information.

* Automatic Regeneration * Increased Purity * Hydrogen Safety * Removed Water Measurement *

Page 3: BAC 50 - Invest in Africa Services · Humidity Presence is Inevitable in Hydrogen Cooled Generators: Enhance Purity and Hydrogen Safety with Lectrodryer BAC-50 Hydrogen Dryer IMPROVE

• Electrical Enclosures - meet area requirements with a full PLC and touchscreen operator interface

• Protective Cage Enclosure - prevents tampering, protects operating personnel

• Over-Temperature Protection - extends heater life

• Approximate Weight: 1,800 pounds / 816 kgs

• Dimensions: 43”W x 36”D x 78”H / 110cms x 92cms x 199cms

OPTIONS • Outlet Dewpoint Monitor

• Oil vapor pre-filter prevents contamination of desiccant • Water Discharge Monitoring measures the water that is

being removed from the generator

• Custom DCS communication available

FEATURES

• Inlet Dewpoint with 4-20 mA output and dual alarms

• Absolutely NO Hydrogen purging or venting

• Fully Automatic - No manual regeneration

• Integral Blowers - Maintain flow even during turning gear

• System per ASME B31.12 - for Hydrogen containing piping

• Closed Circuit Reactivation - with welded piping and stainless steel tubing

• Internal Heaters – Low watt density and efficient even heat distribution

• Flexible Data Logging - Analyze trends through Ethernet or SD Card

• Dual Tower Desiccant Beds – oversized for upset conditions, provide continuous drying

• Non-Lubricated Valves - no maintenance

Page 4: BAC 50 - Invest in Africa Services · Humidity Presence is Inevitable in Hydrogen Cooled Generators: Enhance Purity and Hydrogen Safety with Lectrodryer BAC-50 Hydrogen Dryer IMPROVE

Rev. 11

C O N T I N U I N G T H E T R A D I T I O N O F Q U A L I T Y A N D S E R V I C E S I N C E 1 9 3 2

P.O. Box 2500, Richmond, KY 40476-2602 (U.S.A.)

Phone: +1 (859) 624-2091 / USA Toll Free: 877-403-5215 / Fax: +1 (859) 623-2436

Website: www.lectrodryer.com / E-mail: [email protected]

CRN

LECTRODRYER POWER SECTOR PRODUCTS

BAC-50 HYDROGEN DRYER

• Fully Automatic Dual Tower Dryer

• Hydrogen Purity Improvement

• Continuous Drying of Hydrogen Even During Turning Gear

• Generator Dew Point at Case Pressure

• No Hydrogen Purge Loss

• Additional Options Include: - Outlet Dew Point Sensor - Water Discharge Monitor - OVF-6 Oil Vapor Pre-filter

GENERATOR CONTROL PIPING SKID

• Facilitates Gas Handling for a Safe and Efficient Generator Degas and Refill

• Ensures that Only One Type of Gas is being Supplied to the Generator

• Additional Options Include: - Hydrogen Auto Make Up System - Degas and Refill Automation - Hydrogen Totalizer - Liquid Level Detectors

GENERATOR GAS MONITORING SKID

• Integration of Gas Purity, Case Pressure and Fan

• Differential Pressure Information

• Real Time Purity Reading of the Generator Gases

• Facilitates Purging, Purge Gas Cost Reduction and Saves Time While Ensuring Safe Operation

• Purity Measurement can be by Density With No Hy-drogen Loss or Thermal Conductivity

• Redundancy Options Available

GENERATOR FAST DEGAS CO2 SYSTEM

• Eliminates Dry Ice Formation in Pipeline

• Allows the Generator to be Purged and Brought Back Online Rapidly during Scheduled or Forced Outages

• Mitigates Risk by Rapidly Evacuating Hydrogen During Dangerous Upset Conditions

• Provides a Flow Rate of Up to 236 SCFM (379 NCMH)

• CO2 Totalizer Available to Quantify CO2 Usage