BA2 Fundamentals of Management Accounting
Transcript of BA2 Fundamentals of Management Accounting
BA2 Fundamentals of Management Accounting
Module: 09
Standard Costing and Variance Analysis
Standard costing, I - Standard costing and variance analysis
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1. Standard costing
Introduction
Let’s look at a scenario to introduce the key concepts behind standard costing
and variance analysis:
Imagine you are asked to set-up a hot dog stand at the school fair this
weekend. You know you’re going to need a grill, gas, hot dogs, bread rolls,
sauces and transport. You estimate all your costs and calculate that it’s
going to cost you £500 altogether to make 500 hot dogs. That works out as
£1 each.
This is known as your standard cost.
Finally, the weekend comes around and you’re ready to make some money.
You decide you’re going to sell your hot dogs for £3 each for a total income of
£1,500. That’s £1,000 profit for a weekend’s work!
However, a few things don’t go according to plan. Near the end of the day
your grill’s gas tank runs out. This is known as downtime. You were left
with a handful of hotdogs you couldn’t cook and sell.
During the day you also burn about 30 hotdogs because you were too busy
playing a game on your phone. You couldn’t sell these and had to feed them
to the pigeons instead. This is known as waste.
You also had to send your little brother to buy more ketchup and napkins, as
they ran out faster than you expected.
At the end of the day you try to work out how much you earned. You had to
buy more napkins, more ketchup and more hot dogs due to waste and
excess usage. There were also a few hotdogs you didn’t have time to cook
and can’t sell any more due to your grill’s downtime.
As a result, your costs actually increased to £600, which was £100
higher than you had planned. You also only sold 440 hot dogs instead
of your planned 500. These are known as variances, which are basically
differences compared to your plan.
You go home and write up a summary of your actual profit. You consider why
and how your costs and sales ended up being different to what you originally
planned, and why you ended up experiencing adverse cost and sales
variances instead of favourable variances. With this information in hand,
you’re now well prepared to increase your profits at the next school fair!
This scenario represents the basic idea of standard costing and variance
analysis. It revolves around calculating pre-set standards for your unit costs
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and unit sales and then comparing this to actual costs and sales. What
follows is a variance analysis to determine why the standards were or were
not achieved. This is a valuable process that enhances a business’s ability to
maximise efficiency.
Why use standards?
We use standard costing for various different reasons. However, the main
goal of standard costing is to maximise the efficiency of our
production process while also minimising waste of any resource
whether it be labour, materials or overheads. Standard costing helps us to
achieve this through the following avenues:
Setting accurate budgets – If we set accurate and realistic standards, this
information can also be used to set effective budgets. Notice how
calculating the cost per hot dog helped us budget for the day.
Highlights areas of concern – Standard costs act as a benchmark.
Through variance analysis, we can highlight the areas that require
attention (not getting distracted by the mobile phone game, and possible
overuse or under-budgeting for napkins). We can also highlight the
areas that are performing well. Management can then focus their time
and attention accordingly.
Performance evaluation – Standard costing provides benchmarks and
goals for staff to aspire to achieve (selling 500 hot dogs or making £1000 in
this case). The system can then be used as a means of assessment for
bonuses etc.
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Planning – Having set standards of materials and labour allows us to plan
ahead effectively. We know how many workers to hire, how many hours to
allow and how much material to order before production has even started.
This allows for effective resource allocation and budgetary planning.
Inventory valuation – Standard costing provides a simple alternative for inventory valuation, in which stock can be valued at standard cost.
Calculating standard cost
Standard costing is a unique budgetary control in that it calculates a
budgeted cost for each individual unit as opposed to a budget for a whole
period or project.
To calculate the standard cost of a unit, both the amount and the cost of
the resources used are detailed. For example, standard costing for
materials might be detailed as 5kg per unit at £25 per kg. The importance of
such detail will become clear during our variance analysis section further on.
Management might decide to set their standard cost based on previous
performance, competitor’s performance, or simply in accordance with their
own goals. Whichever they choose, the difficulty of the level of standard
would fall into one of three categories:
Ideal standard
An ideal standard is technically only achievable if the production process is
perfectly efficient. That means no waste, no downtime and normal loss.
As this is practically impossible, setting an ideal standard will always result in
an adverse variance and might leave staff unable to reach goals and
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bonus achieving levels. It can however be helpful to highlight wastage
and lost capacity.
Attainable standard
An attainable standard provides a reasonable allowance for downtime,
waste and normal loss, but still set in line with an efficient operation.
Therefore any variance at this standard indicates excessive losses that
should be avoidable. This is a preferable to an ideal standard as it is an
achievable goal and hence a good motivator for staff and management.
Basic/Historic standard
This is often left unchanged and can be helpful for trend analysis and comparison purposes. Essentially it is an assessment of how much time
and cost the activity spent in the past.
How to set standards
When setting a standard, both absorption costing and marginal costing principles
can be used, depending on the costing system of the business.
The standard costs are compared to actual costs to measure the
performance of the operation. Such comparisons will tell us whether we
are operating efficiently and where and how we can improve. Therefore it is
imperative that the standards we set are accurate and attainable. Here are
some of the sources of information we can use when setting standards to
ensure our standard costing system is effective:
Material price
• Quotations from suppliers.
• Previous invoices and payments, e.g. details of discounts, special
deals.
• Trend information where prices may fluctuate, e.g. coal, gold, oil.
• Type of material, e.g. higher quality will cost more.
• Information for related charges, e.g. freight, packaging.
Material quantity
• The standard to be used – i.e. ideal standard, attainable standard or
basic standard.
• Quality of material – might require higher quantities if material is low
quality and vice versa.
• Historical data, i.e. how much we used in the past.
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• How much allowance to make for normal levels of waste, losses.
• Machinery/techniques to be used.
Labour rate
• Information from payroll or HR on current wage rates.
• Allowances for bonuses/overtime.
• Allowances for specialist workers.
• Forecasts of wage increases/current negotiations.
Labour hours
• The standard to be used – i.e. ideal standard, attainable standard
etc.
• Allowances for downtime, idle time.
• Work study exercises, i.e. studies of how much time should be
required to complete each task.
• Specifications of each task to be performed and details of any special
tasks involved.
Production overhead costs
• Overhead absorption rates.
• Trend information and historical data.
• Quotations from suppliers.
Revising standard cost
Comparing results to standard costs which are out-dated is obviously a
meaningless exercise. Therefore, standard costs need to be continually
updated if they are to be useful. Standard costs should be revised so they are
representative of current material prices, labour rates and methods of
production.
2. Variance analysis
Any difference between the standard cost and the actual cost incurred is
known as a variance. We use variance analysis to determine the size of the
difference and why the difference occurred. You should recall that our
standard costs include both price and quantity, e.g. £3 per kg at 25kg per
unit. Therefore, when we break down our variances we will be able to see
how much of our variance was caused by a price variance and how much was
caused by a quantity variance.
If we achieve an actual cost lower than our standard cost, the variance will be
considered favourable. If the actual cost is higher, the variance is
considered adverse.
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Example
Imagine we are the management accountant at a company that manufactures office furniture – tables, chairs, desks etc. Let’s assume we
operate using a standard costing system and are carrying out variance
analysis on one of our products.
The standard variable costs are as follows:
Unit costs
Direct material 17kg £5 per kg £85
Direct labour 30 hours £3 per hour £90
Variable overhead 30 hours £2 per hour £60
£235
We produced 400 units during the period. Our actual costs were as follows:
Direct material 6,600kg £34,320
Direct labour 11,520 hours £32,256
Variable overhead 11,520 hours £24,422
Budgeted fixed production overhead
£7,000
Actual fixed production overhead £9,000
Budgeted output (units)
350
Actual output (units) 400
Direct material cost variance
400 units at standard cost (£85/unit) £34,000
400 units at actual cost £34,320
Variance £320 adverse
To calculate this variance, we determine the standard material cost for the
actual units produced (400 in this case) and compare it to the actual
material cost of the actual units produced. In the above example, actual cost
exceeds standard cost. This means the variance is adverse.
This variance can relate to either price being more or less than expected or
the quantity being more or less than expected. In this case, perhaps the
adverse variance was caused by material price being higher and/or the
quantity of material used being more than expected. The next step then is to
break the variance down into the price portion and the quantity portion.
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Direct material price variance
6,600kg should have cost (at £5/kg) £33,000
6,600kg actually cost £34,320
Variance £1,320 Adverse
To calculate this variance, we determine the standard cost of the actual
materials used (6,600kg) and compare it to the actual cost of the actual
materials used.
In this example, the adverse variance indicates that we spent £1,320 more than standard, suggesting that we paid a higher price for materials than we
budgeted for.
Direct material usage variance
400 units should have used (17kg/unit) 6,800kg
400 units actually used 6,600kg
Variance 200kg favourable
200kg x standard cost (£5/kg) £1,000 favourable
To calculate this variance, we determine the standard quantity of materials
required for the actual units produced (400 units) and compare it to the
actual quantity of materials that were used. To express this variance in
monetary terms, we then multiply it by the standard price of the materials.
In this example, the favourable variance indicates that we used less
material than originally estimated, perhaps due to using better quality
materials or more efficient processes, and this resulted in a total saving of
£1,000 at the standard cost.
Reconcile
It’s important that after separating our variances into their price and quantity
elements, we add them together to ensure they add up to our original total
variance:
Direct material price variance £1,320 adverse
Direct material quantity variance £1,000 favourable
Direct material cost variance £320 adverse
Because our individual price and quantity variances add up to the correct total
variance, we can be confident our calculations are correct.
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Issues with stock valuation
There may be times when then the quantity of material purchased and the quantity
of material used is different. In this case, we need to know which amount to use as
our “actual quantity” in our direct material price variance calculation.
The rule is if we value our stock at standard cost, we base our variance on
material purchased. If we value our stock at actual cost, we base our
variance on material used.
Direct labour cost variance
400 units at standard cost (£90/unit) £36,000
400 units at actual cost £32,256
Variance £3,744 favourable
To calculate this variance, we determine the standard labour cost of our actual output (400 units) and compare it to the actual labour cost of our
actual output.
In the above example actual cost is less than standard cost, leading to a
favourable variance which indicates that we spent £3,744 less than
expected on labour costs. This variance can relate to both price (here the
price of staff could be less than expected) and quantity of labour (it may
suggest we used less labour than expected). The next step is to break the
variance down into the price portion and the quantity portion to get more
information to help our decision making.
Direct labour rate variance
11,520 hours should have cost (£3/hour) £34,560
11,520 hours actually cost £32,256
Variance £2,304 favourable
To calculate this variance, we determine the standard cost of the actual hours
of labour and compare it to the actual cost of the actual hours of labour.
In this example, the favourable variance indicates that we spent £2,304
less than standard due to us paying a lower hourly rate than expected.
This may be because labour rates fell or less skilled staff were used, or
perhaps the original estimate was poor.
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Direct labour efficiency variance
400 units should have used (30 hours/unit) 12,000 hours
400 units actually used 11,520 hours
Variance 480 hours favourable
480 hours at standard cost (£3/hour) £1,440 favourable
To calculate this variance, we determine the standard number of hours required and compare to the actual number of hours that were required. To
express the variance in monetary terms, we multiply the difference in hours by
the standard hourly rate of labour.
In this example, the favourable variance indicates that we spent £1,440 less
than standard due to us requiring fewer labour hours than expected,
perhaps due to more efficient procedures, better skilled labour, or again
because of a poor original estimate.
For a quick guide on how to calculate variances for the direct labour cost,
direct labour rate and the direct labour efficiency, see the following graph:
Reconcile
As before, we need to reconcile the individual variances:
Direct labour price variance £2,304 favourable
Direct labour quantity variance £1,440 favourable
Direct labour cost variance £3,744 favourable
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Variable overhead cost variance
400 units at standard cost (£60/unit) £24,000
400 units at actual cost £24,422
Variance £422 adverse
To calculate this variance, we determine the standard overhead cost for the
units produced and compare it to the actual overheads allocated.
In the above example, actual cost exceeds standard cost leading to an
adverse variance. This suggests we spent £422 more than standard on
variable overheads.
The next step is to break this variance down into its expenditure and
efficiency components.
Variable overhead expenditure variance
11,520 hours should have cost (£2/hour) £23,040
11,520 hours actually cost £24,422
Variance £1,382 adverse
To calculate this variance, we determine the standard overhead cost of the actual hours worked and compare it to the actual overhead cost allocated.
In this example, the adverse variance indicates that we spent £1,382 more
than standard on variable overheads – perhaps energy costs rose more than
expected for example.
Variable overhead efficiency variance
We know that our variable overheads are allocated based on labour hours.
Therefore, a variance here will arise due to the number of labour hours used being
different to the standard allowance. We have already calculated this amount in
our previous direct labour efficiency variance calculation:
400 units should have used (30 hours/unit) 12,000 hours
400 units actually used 11,520 hours
Variance 480 hours favourable
With this information already available, all we need to do is multiply the
variance in hours by the standard overhead rate.
480 hours at standard cost (£2/hour) £960 favourable
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The favourable variance indicates that our variable overheads were £960
less than standard due to a lower number of labour hours being required.
For a quick guide on how to calculate variances for the variable overhead
cost, variable overhead expenditure and the variable overhead efficiency,
refer to the following diagram:
Reconcile
Variable overhead expenditure variance £1,382 Adverse
Variable overhead efficiency variance £960 favourable
Variable overhead cost variance £422 Adverse
Fixed production overhead variance
To calculate the variance we need to calculate the amount of over/under
absorption. You should be familiar with the following calculation from the
absorption costing examples earlier on.
First we need to determine our overhead absorption rate:
Budgeted fixed production overhead £7,000
Budgeted output (units) 350
Overhead absorption rate (per unit) £20
Next we need to calculate the total amount of fixed overheads absorbed. This
is simply our overhead absorption rate multiplied by our number of units
produced:
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Overhead absorption rate £20
Actual output (units) 400
Fixed production overhead absorbed £8,000
We can now work out the amount of under/over absorption:
Actual fixed production overhead incurred £9,000
Fixed production overhead absorbed £8,000
Total amount of under absorption £1,000
Because our fixed overheads are under absorbed the variance is considered
adverse. This is because our actual expenditure on fixed overheads exceeds
the amount we absorbed, i.e. we overspent!
We know that over/under absorption can occur due to two things: either our
actual expenditure was different to our budget or our actual output was
different to our budget. We can determine how much of our fixed production
overhead variance relates to each through the following:
Fixed production overhead expenditure variance
This is simply the difference between budgeted and actual expenditure:
Budgeted fixed production overhead £7,000
Actual fixed production overhead £9,000
Variance £2,000 adverse
This adverse variance indicates that our fixed overhead costs were £2,000
higher than standard. This portion of our over/under absorption occurs due to
actual expenditure being different to our budget.
Fixed production overhead efficiency variance
This is the amount of variance that will arise due to a difference in volume of
units produced:
Actual output (units) 400
Budgeted output (units) 350
Variance 50
x overhead absorption rate (£20 per unit) 1,000 favourable
The variance of £1,000 is considered favourable because actual units
produced exceed budgeted units, i.e. we beat our target!
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Now look at the following diagram for a quick reminder of how to calculate the
variance for fixed production overheads, fixed production overhead
expenditure and fixed production overhead efficiency:
Reconcile
As with our other variances, we need to add the two together to ensure they match
our total variance:
Expenditure variance 2,000 adverse
Efficiency variance 1,000 favourable
Fixed production overhead variance 1,000 adverse
Sales variances
It is important to set standards not only for our costs but also for our revenues. To determine if we’ve met these standards we use sales
variances.
Following on from our previous example, we receive the following additional
information:
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Budget £
Sales and production volume (units) 350
Selling price (per unit) 500
Variable cost (per unit) 235
Fixed cost (per unit) 20
Budget profit per unit 245
Actual
Sales and production volume (units)
400
Selling price (per unit) 480
The cost information above is simply a summary of the cost information from
our previous example rewritten here for your convenience.
Selling price variance
Standard selling price 500
Actual selling price 480
Difference 20 adverse
x sales volume (units) 400
Selling price variance 8,000 adverse
To calculate this variance, we take the difference between actual and
standard selling price and multiply it by actual sales volume.
In this example the variance is adverse, indicating that our revenue was
£8,000 less than standard due to us selling our product at a lower price than
expected. Perhaps that was due to market prices falling, negotiation of discounts
by customers, or original estimates being poor.
Sales volume profit variance
Budgeted sales volume 350
Actual sales volume 400
Difference 50 favourable
x budget profit per unit 245
Sales volume variance 12,250 favourable
To calculate this variance, we take the difference between our budgeted and
actual sales volume, and multiply it by our budgeted profit per unit.
The variance is favourable, showing that our profit is £12,250 higher due to
our sales volume being higher than expected, perhaps due to the lower
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price being charged (see the price variance), a good marketing campaign or
an unexpected increase in demand.
Note that we use the standard profit per unit rather than actual profit in this
variance calculation.
Look at this diagram for a summary of how to calculate sales variances:
Budget to actual profit reconciliation
Once we have calculated all our variances, we can check their accuracy by preparing reconciliation between budget and actual profit. The statement
below reconciles budgeted gross profit to actual gross profit, incorporating
each of the variances we have just calculated.
A manager in charge of this department would look over this statement
in detail and attempt to understand why the variances happened using
their knowledge of the business. Their aim will be to try to avoid adverse
variances (e.g. trying to manage material costs better) and keep the
favourable variances (e.g. retain the lower pricing policy if it was that that
caused sales volumes to rise so much).
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Budget to actual profit reconciliation
Original budgeted gross profit
(350 units x £245 gross profit per unit)
£ £
85,750
Sales volume profit variance 12,250
Selling price variance
Cost variances
(8,000) 90,000
Direct material price (1,320)
Direct material usage 1,000
Direct labour rate 2,304
Direct labour efficiency 1,440
Variable overhead expenditure (1,382)
Variable overhead efficiency 960
Fixed overhead expenditure (2,000)
Fixed overhead volume 1,000
Actual gross profit 92,002
Check
Actual sales
192,000
Less:
Actual direct materials
34,320
Actual direct labour 32,256
Actual variable overhead 24,422
Actual fixed overhead 9,000
Actual gross profit 92,002
Remember, ultimately it’s not the numbers that are important to the business,
it’s the interpretation of them, how the department manager can use this to
improve for the future!
3. Standard marginal costing
So how does all this new information about about standard costings and variances tie in with the costing systems we have spoken about previously?
Well, under a marginal costing system, the following variances are
calculated slightly differently.
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Fixed overhead volume variance
This variance does not exist under a marginal costing system. This is because
fixed overheads are not absorbed under marginal costing and therefore are
not affected by volume.
Sales volume contribution variance
The sales volume contribution variance is very similar to the sales volume
profit variance. The only difference is that in this calculation we use
contribution per unit rather than profit per unit. This is because the profit
variance incorporates absorbed fixed costs which do not exist in a marginal
costing system.
To calculate this variance for the above example, we first need to work out
budgeted contribution per unit. Remember, contribution does not include a
deduction for fixed costs:
Selling price per unit £500
Variable cost per unit £235
Contribution per unit £265
The next step, as with the sales volume profit variance, is to multiply this
contribution amount by the variance in sales volume:
Budgeted sales volume 350
Actual sales volume 400
Difference 50 favourable
x budget contribution per unit £265
Sales volume variance £13,250 favourable
Note that we use budgeted rather than actual contribution in this variance
calculation.
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Budget to actual reconciliation
With our updated variances, we are now in a position to produce a budget to
actual profit reconciliation:
Budget to actual profit reconciliation under marginal
Original budgeted contribution
costing
£
£
(350 units x £265 contribution per unit)
Sales volume contribution variance
13,250
92,750
Selling price variance
Cost variances
(8,000) 98,000
Direct material price (1,320)
Direct material usage 1,000
Direct labour rate 2,304
Direct labour efficiency 1,440
Variable overhead expenditure (1,382)
Variable overhead efficiency
Actual contribution
960 101,002
Budgeted fixed costs (7,000)
Fixed overhead expenditure variance
Actual gross profit
(2,000) 92,002
We know the reconciliation is correct as the final figure we arrive at is
our original gross profit figure of £92,002 - the same as in the previous
example. Remember that our overall profit does not change between
marginal costing and absorption costing (as long as there is no change in
inventories in the year).
Also notice how we exclude fixed cost variances from the contribution
section. You should already recall that this is because fixed costs are not
included in contribution in a marginal costing system but are rather
deducted in full at the end of each period.
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4. Variance analysis in the modern manufacturing environment
So, variance analysis seems very useful, but variance analysis was created a
little while ago and since then the manufacturing environment has changed.
For example, it used to be the case that products were fairly simple to
produce, with long product life-cycles, such as furniture. Additionally,
products like this would typically require labour intensive production
techniques, which ins this instance would be carving the furniture from
wood, sanding it down, oiling it and varnishing it etc.
However, in the modern manufacturing environment products are now considered non-standard, which means that they are essentially customised products.
Additionally, these products tend to have short life-cycles and are produced by
machines. A good example of this would be the Apple Watch, because there
are a variety of models, all only differing slightly from each other, so that the
customer can feel like the product is customised to their needs.
Moreover, this product would have been using machine intensive production
techniques and will have a short product life-cycle, as Apple typically
release a new generation of each of their products every couple of years or
so.
So, how does variance analysis and standard costing work in the modern
manufacturing environment?
The answer is not so well and for the reasons why, please refer to the table below:
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Reasons why variance analysis may not be appropriate for the modern
manufacturing environment
e.g. there are three types of Apple Watch (Apple Watch, Apple
Non-standard
(customised) products
Customised products
take different
manufacturing times
and material quantities.
Watch Sport and Apple
Watch edition), all of
which have numerous
variations, wit each one most likely taking a
slightly different amount of time and
materials to produce.
e.g. because of the fast changing nature of technology Apple Standards need to be regularly release new
Short product life-cycles updated frequently in
order to remain
versions of their
products, which have relevant. been updated with the latest, so that their products can remain
relevant.
e.g. the majority of the A manager can ask their production process for
Machine intensive workforce to speed up most of Apple’s products
production techniques but they can't ask a is done by machine and machine to speed up! this will simply take as
long as is necessary.
Information is needed to e.g. all the different do a variance analysis processes involved in and a very complex the creation of much of
Complex processes process may have
hundreds of different
Apple’s products would
make it difficult to steps which would be collate the necessary very difficult to do a information needed for
variance analysis on. a variance analysis.
Variances in a Just-In-Time (JIT) and Total Quality Management (TQM) systems
Just-In-Time (or JIT), is a business and production strategy that seeks
to eliminate excess stock of products or raw materials, producing
reactively to customer demands and not before. The aim is to have the right
material, at the right time, at the right place and in the exact amount.
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Total Quality Management on the other hand is the principle of a culture
of quality throughout the whole organisation. Making it part of everyday
activities until it becomes installed as part of what everyone does.
Regardless, how does variance analysis work under both the JIT and TQM
systems?
Well, there are some traditional variances which go against the overall
aims of JIT and TQM. This means that a favourable variance in a traditional
system, is actually a bad thing in a TQM system.
Confused?
If so, then simply look below to further elucidate yourself.
A traditional variance is the material price variance, because traditional
systems are focussed on getting materials at the lowest price possible.
However, in TQM and JIT higher quality materials are typically more
desirable in order to improve overall quality and customer satisfaction.
Therefore, the material price variance is not very appropriate in this
instance.
Additionally, labour, variable overhead and fixed overhead efficiency
variances are less applicable. For example, in TQM a longer production
time (more labour hours) may be acceptable if it produces a products with no
defect and reaches customer expectations.
Finally, the material usage variance will have different meaning in JIT,
TQM and traditional environments. In JIT more wastage can be expected,
as the production process is made to order and very fast. However, in TQM
the buyers will attempt to use suppliers who provide the highest quality
materials, but because a fault free product is the goal, there may be more
materials used to make it.
5. Standards and variances in non-manufacturing organisations
Service industries
Variance analysis through standard costing has been criticised for being
poorly suited to service industries, with critics claiming that in such
industries the human influence is too great to allow accurate standards to be
set. Additionally, establishing a measurable cost object for certain services
is even more difficult, as in many service industries each cost object is
never truly the same (consider how a tour company will need to modify each
itinerary to suit diets, weather, number of passengers etc.).
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Nevertheless standard costing is still used in the service industry today,
aided by the use of certain techniques to help standardise services and
identify measurable cost objects. One such phenomenon is the idea of
‘McDonaldisation’.
McDonaldisation
McDonaldisation lies in direct contrast to the criticism that standard costing is
ineffective because of its lack of incentive for constant improvement.
Instead, it tries to argue that offering high volumes of highly homogeneous
products that never change (similar to McDonald’s fast food offerings) is
highly advantageous in the modern business environment.
This ideology is often applied to the service industry in an effort to
standardise services and reduce the element of human influence wherever
possible. McDonaldisation aims to deliver four key advantages:
Calculability
Every McDonald’s meal is identical in weight, size and price, serving as a
measurable cost object for which a standard price can be set.
Efficiency
Due to the homogeneous nature of the products, they are cheap and fast to
produce, and are efficient in their use of resources.
Predictability
Customers can be confident of what to expect when they purchase the
product, regardless of time or place. A Big Mac from Australia will be the same
as a Big Mac from the UK.
Control
Human influence is removed wherever possible. Each item is produced using
a known set of materials and a predetermined set of tasks. This allows for
effective comparisons between actual and standard inputs and outputs.
In applying the concept of McDonaldisation to service industries, providers
aim to homogenise their offerings as much as possible. If every service is the
same as the last, it is possible for a standard cost to be set that can be
meaningfully be compared to actual outputs. The calculability factor can be
overcome by establishing a measurable cost object, a good example being
the use of ‘passenger miles’ in the airline industry.
Public services
In the healthcare industry there have been instances of standard costing
being employed in order to help evaluate performance and determine
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remuneration levels of healthcare providers. This is done by determining a
standard cost for treating patients with specific medical conditions.
A common method of implementing this model is through the use of
Diagnostic Reference Groups (DRG’s).
A DRG is established for each medical condition, with patients then being
classified into DRG’s upon this basis. It is then assumed that each patient
within the DRG is suffering from the same condition and therefore will
require similar treatment.
Healthcare funders (such as the government or health insurance
providers) then proceed to apply standard costing principles based on
these groups. If treating a patient for heart disease is believed to have a
standard cost of £5,000 and a hospital runs up costs of £8,000, this is
considered an adverse variance and the hospital’s operations will be
considered inefficient.
While it does exist in the real world, the use of standard costing in such an
environment has been widely criticised. Every patient is different, and
similar symptoms will not always translate into similar treatments.
In the above example, there may be one patient with heart disease who
requires emergency surgery, while another simply requires a dietician
consultation and a slap on the hand for eating too many cheeseburgers.
Using such a system can also encourage healthcare providers to offer
“standard” treatments where it may not be completely appropriate, all in an
effort to cut costs or secure funding.
Using evaluation measures that can encourage such practises is a sensitive
issue, particularly in healthcare where the need for quality and complete
service is arguably more important than cost or profit. Needless to say a
costing system in such an environment is a delicate issue and must be
carefully implemented in order to be viable.
Professions
A labour mix variance- while often used in manufacturing environments -is
unique in that it is actually best suited to the service industry.
Consider an audit firm’s everyday operation and how it employs the use of
several different levels of staff. Graduates may carry out much of the basic
work of collating data and preparing simple summaries, while the partner in
charge will typically consider the big picture issues and sign his name to the
final report. Somewhere along the line the seniors, assistant managers and
managers will take care of everything in between.
As every level of staff has a different pay rate, determining the mix of staff that would incur the lowest cost can be a challenging issue. Perhaps tasks
undertaken by seniors could be done just as quickly by graduates, or
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perhaps the partner is spending too much time on tasks which could
reasonably be delegated.
Using the labour mix variance can be a good indicator of the efficiency of
professional practices, as a key operational challenge in such environments
is the effective integration of junior and senior staff.