B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for...

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Transcript of B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for...

Page 1: B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for clarity Permeate Interconnection Feed Interconnection Concentrate Interconnection 8.50
Page 2: B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for clarity Permeate Interconnection Feed Interconnection Concentrate Interconnection 8.50

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NOTES:1. New Logic Research confidential material.2. All dimensions are shown in inches [mm] & for references only.3. System elements location could be modified per customer requests

HP V SEP Standard System (Rev 2013)

ISO VIEW

Chemical Metering StatiomApproximate weight:Frame - 1000 lbs [454 kg]Each tote - 2755 lbs [1250 kg]Drum - 600 lbs [270 kg]

Standard HP Combo Skid AssemblyApproximate weight - 5000 lbs [2268 kg]

Standard Combo Skid to V SEPPlumbing Interconnection

V SEP Unit with HP Filter PackApproximate weight - 6000 lbs [2721.5 kg]

Page 3: B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for clarity Permeate Interconnection Feed Interconnection Concentrate Interconnection 8.50

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D D

NOTES:1. New Logic Research confidential material.2. All dimensions are shown in inches [mm] & for references only.3. System elements location could be modified per customer requests

HP V SEP Standard System (Rev 2013)

FRONT VIEWChemical Metering Station not shown for clarity

Permeate Interconnection

Feed Interconnection

Concentrate Interconnection

8.50 [216]

25.75 [654]

72.00 [1829]

88.00 [2235]

187.50 [4763]

88.75 [2254]

31.75 [806]

Page 4: B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for clarity Permeate Interconnection Feed Interconnection Concentrate Interconnection 8.50

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D D

NOTES:1. New Logic Research confidential material.2. All dimensions are shown in inches [mm] & for references only.3. System elements location could be modified per customer requests

HP V SEP Standard System (Rev 2013)

TOP VIEW

Main EnclosureOperation interface

Solenoid ValvesRack Enclosure

Drives

120.00 [3048] 58.55 [1487] 47.00 [1194]o

36.0 [914]

54.00 [1372]

8.56 [217]

14.00 [356] 18.00 [457]

24.00 [610]

50.00 [1270]

127.00 [3226]

228.62 [5807]

n22.75 [578]

92.00 [2337]

Page 5: B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for clarity Permeate Interconnection Feed Interconnection Concentrate Interconnection 8.50

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B B

C C

D D

NOTES:1. New Logic Research confidential material.2. All dimensions are shown in inches [mm] & for references only3. Slight differences between drawings and actual system might be attributed to New Logic Research continuously evolving and improving its technology.

Standard HP Combo Skid Assembly (Rev 2013)

Motor & Pumps (View)MDM-613-04 Bottom Plumbing Line

AC Tech Drive (3x)

Main EnclosureA 48H30CLP

Combo Skid Frame Assembly

Drain Plumbing Line

Permeate Plumbing Line

Bypass Plumbing Line

Feed OUT Plumbing Line

Water IN Plumbing Line

Concentrate Plumbing Line

ISO FRONT VIEW

Enclosure A 20H24BLP

CIP Tank Assembly

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NOTES:1. New Logic Research confidential material.2. All dimensions are shown in inches [mm] & for references only3. Slight differences between drawings and actual system might be attributed to New Logic Research continuously evolving and improving its technology.

Standard HP Combo Skid Assembly (Rev 2013)

Flush to Drain2.0" Flange

Hot Water IN2.0" Flange

Concentrate to Destination1.5" Flange

Concentrate to Feed Tank1.5" Flange

Permeate to Destination2.0" Flange

Permeate to Feed Tank2.0" Flange

Bypass1.0" Flange

Feed to V SEP(Connected with

Feed Interconnection)

Concentrate from V SEP

(Connected withConcentrate

Interconnection)

Permeate from V SEP(Connected with

Permeate Interconnection)

0.0

6.8

15.5

25.2

39.8

51.8

63.5

76.2

39.75

25.75

63.50

120.00 [3048]

FRONT VIEW

Page 7: B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for clarity Permeate Interconnection Feed Interconnection Concentrate Interconnection 8.50

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NOTES:1. New Logic Research confidential material.2. Station elements location and quantity could be modified per customer requests.

Chemical Metering Station (Rev 2013)

DrumTote (2x)

Frame

Metering Pump

Metering Pump (2x)

Enclosure

ISO VIEW

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V SEP Unit with HP Filter Pack

HP Filter Pack

Frame

Concentrate Plumbing

Drive System

Permeate PlumbingFeed Plumbing

Page 9: B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for clarity Permeate Interconnection Feed Interconnection Concentrate Interconnection 8.50

8/21/2014 HP VSEP System

New Logic Research Confidential Material 1295 67th Street, Emeryville, CA 94608 Phone: (510) 655-7305 Fax: (510) 655-7307

VSEP SYSTEM COMPONENT SPECIFICATIONS

HP VSEP System

1] Filter Pack: Membrane: NF, RO (depends on application and pilot testing)

Allowable Process Temperature: 5º-60ºC Max Process Pressure: 1000 psi (7000 kPa)

Allowable Feed Slurry pH Range: 2-12 (some membranes have different limits 1-13) O-ring and Seal Material: EPDM (option for Viton) Filter Pack Housing: Glass impregnated epoxy resin (FRP) Wetted Steel Trays: 304 Stainless Steel (option for 316) Wetted Plastic End Plates: Polypropylene 2] Vibration System: Vibration Drive Motor: Baldor 460VAC, 3phase, 20HP, 3525 RPM Motor Speed Controller: AC Tech 20HP 380-480VAC, NEMA 4 (or Equal) Max. Vibration Amplitude: 3/4 inch (peak to peak measured at the Filter Pack) Frequency Range: 43.0 Hz to 55.0 Hz (Approximate) Maximum Decibels: <85 Bearing RPM: 2800 to 3100 Bearing Oil: Sullube ~750 ml Compressor Oil Bearing O-rings: 2-263 & 2-270 Buna 3] Pump Specifications:

Feed Pump Type: Hydracell 316SS, Horizontal Teflon Diaphragm Feed Pump Motor: Baldor 380-480VAC, 3phase, 30HP, 1200 RPM

CIP/Booster Pump Type: Grundfos 316SS Vertical Multi-stage Centrifugal CIP/Booster Pump Motor: Grundfos ML 3500 rpm TEFC 380-480VAC, 7.5HP 3phase

Motor Speed Controller: AC Tech 380-480VAC, NEMA 4 (or Equal) Chemical Metering Pump: Bran+Luebbe Diaphragm pump with manual stroke adjust Metering Pump Motor: Baldor 3/4HP TEFC 120/220V, 1phase, 15A, 60/50Hz

4] Pre-Screen Basket Strainer:

Filter Housing Type: 2” Y-Strainer Basket Strainer: 100 Mesh 316 SS Capacity: 110 GPM (25 m3/hr) Elastomers (Seals): EPDM 5] Operating Site Conditions: Equipment Rating: NEMA 4, Indoor/Outdoor protect from sunlight & rain. Ambient Temperature: 5º - 37°C Storage Temperature: 2º - 70°C (Protect Filter Pack from Freezing) Max Relative Humidity: <95%, non-condensing Elevation: 3300 ft maximum without derating VFD/Motor

Page 10: B B - VSEPHP V*SEP Standard System (Rev 2013) FRONT VIEW Chemical Metering Station not shown for clarity Permeate Interconnection Feed Interconnection Concentrate Interconnection 8.50

8/21/2014 HP VSEP System

New Logic Research Confidential Material 1295 67th Street, Emeryville, CA 94608 Phone: (510) 655-7305 Fax: (510) 655-7307

VSEP SYSTEM COMPONENT SPECIFICATIONS (continued) 6] Piping: High Pressure Piping Schedule 80 316 SS Low Pressure Piping Schedule 80 CPVC

Special VSEP Concentrate Pipe: 1-1/4” OD Alloy 20 Stainless Steel Tubing .065 wall Flexible Hoses: Neoprene Lined Reinforced Flex Hose Pipe Clamps: Zero-Flex Victaulic Style 07 EPDM Pneumatic Air Supply: 90lb Instrument Grade Air (3/8" connection)

Tubing Fittings 316 SS Clean in Place Tank: 200 Gallon Sloped Cross Linked Polypropylene (36” ø x 54”)

On/Off Valves: 316 SS and CPVC 3-piece ball valve Manual Valves: CPVC 3-piece ball valve Flow Control Valves: 316 SS V-port ball valve

Check Valves: CPVC Ball check valve Pneumatic Actuators: Alpha Compact 4, Spring Return Positioners: BLX Linear Quarter Turn I/P Skid Pipe Terminations: 150 lb CPVC Raised Face Flange Flange Gaskets: 150 lb Garlock Blue Guard

4] Electrical:

Controls Voltage: 120/220VAC, 1phase, 15A, 50/60Hz Enclosures: Hoffman NEMA 4 Powdercoat Finish 48x30x10, 24x30x8 Switches, Relays, & Contactors: Allen Bradley 120/220 Volt Programmable Controller: AB CompactLogix 1769 Operator Display: AB PanelView+ 1000 Pressure Sensors: IFM Efector PN-2222

Mag Flow Tube and Transmitter: IFM Efector SM2004, SM0540 Bag Filter DP Sensors: None Temperature Sensor: IFM Efector TN-2531, UT0028

Level Sensors: IFM Efector PN-2228 Conductivity Meters: GF Signet 3-2850-52-42/41 pH Meter: GF Signet 3-2726-00, 3-2750-1, 3-9900-1 Solenoid Valves: Numatics Manifold Gang Mounted Dual 3/2 24 VDC

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Utility Summary New Logic ResearchVSEP System

AIR COMPRESSOR SIZING INFORMATION

M3/hrVSEP 1.5" Pneumatic Valves 0.00192" Pneumatic Valves 0.0091" Flow Control Valves 0.8505

System Air Totals 0.8614

Supply instument grade dry air at 80-90 psi (560-630kPa)

Supply air to enclosure mounted regulator/filter 3/8" NPT connection Totals do not include air for tools or other sources.

HOT WATER SIZING INFORMATION

M3/hr

VSEP Cleanings 0.2522Rinse filter pack at 60gpm for 5mins 0.0473

0.0066

System Water Totals 0.3061Supply chlorine free water at >300 uS/cmSupply water at 50-60degC and 60gpm (13.6m3/hr)Supply water at 15 psi to 2" Hot Water flange connection on Combo Skid

ELECTRICAL LOAD PANEL SIZING INFORMATIONCircuit Breaker Sizing 1.25-2x Nameplate Current3-Phase Power Voltage VAC 400-460 50/60 Hz1-Phase Power Voltage VAC 220-120 50/60 Hz

# Motors

VSEP Drive Motor 1VSEP Feed Pump 1VSEP CIP/Booster Pump 1

Totals 3

# Connections

Main Control Enclosures 1Metering Pumps 3

Supply 1-phase power from customer supplied load panel (with circuit breakers) to New Logic provided circuit breakers inside the Main VSEP control enclosure (Contactors). Only one circuit breaker is required for all three metering pumps as only one will run at a time.Note: These are estimates only based on very preliminary data. These calculations are subject to change and do not include equipment offskid of VSEP system (ie: Transfer Pumps, Generators, Heaters, Lighting, Cranes, etc). For power consumption estimates refer to the operating cost spreadsheet.

0.75 9.2 4.6 15

Supply 1-phase power from customer supplied load panel (with circuit breakers, ups, etc.) to New Logic provided circuit breakers inside the Main VSEP control enclosure (PLC/HMI/24VDC Power Supply).

220V 120VNA 10 8.0 20

7.5 10.5 9.0 20

Rated Motor HP

Nameplate Current

Nameplate Current

Recommended CB Sizing

20 26.3 24.0 4030 38.7 36.0 70

Rated Motor HP

Nameplate Current

Nameplate Current

Recommended CB Sizing

400V 460V

1.11

0.14

50-60

Temp degC Gallons/Day

System Totals

0.0350-60

11

160050-60

CFMStrokes/day

0.50032020

In^3 Air/stroke

356035

# of Valves

4111

20 0.00110.0053

Supply 3-Phase power from customer supplied load panel (with circuit breakers, disconnects, line filters, etc.) to the inlet of each VFD provided by New Logic.

Intermittent need of additional cleaning or flush of filter pack

System Totals 0.51

# /Day GPM

1.35

30042

0.21

Confidential 2/2/2015 HP VSEP System